Water jet loom with dewatering structure

Abstract

The utility model discloses a water jet loom with dewatering structure relates to water jet loom technical field. A water jet loom with dewatering structure, including water jet loom body, water jet loom body one side fixedly connected with two fixed plates, is provided with moisture scraping structure on two fixed plates, and moisture scraping structure includes two rotating shafts and two extruding rollers, and two extruding rollers are fixedly sleeved on the outer surface of corresponding rotating shaft respectively, and two extruding rollers are installed in the opposite face of two fixed plates respectively, and two collecting boxes are fixedly connected in the opposite face of two fixed plates, and the fabric is extruded through two opposite rotating extruding rollers, can effectively squeeze out most of the moisture in the fabric, simultaneously, and the water scraping plate is contacted with the extruding roller surface, can further scrape the moisture attached on the extruding roller, prevents the moisture from returning to the fabric again, improves the dewatering efficiency, makes the water content of fabric after this structure greatly reduce.

Description

Technical Field

[0001] This utility model relates to the field of water jet loom technology, and in particular to a water jet loom with a dewatering structure. Background Technology

[0002] In the textile weaving field, water jet looms are widely used in the production of plain weave, twill, and other fabrics due to their high weaving efficiency and adaptability to various yarns such as synthetic fibers. Chinese utility model patent, authorized announcement number "CN218491926U", discloses a water jet loom with a dewatering structure. By setting two sets of dewatering mechanisms on one side of the outlet of the main body of the water jet loom, it can first perform a squeezing dewatering operation on the greige fabric output from the main body of the large-sized water jet loom, and then perform a further drying dewatering operation on the greige fabric after squeezing and dewatering, thereby improving the dewatering effect of the greige fabric. In addition, the greige fabric can be stably conveyed according to the transmission rate of the equipment during the process, reducing the limitations of traditional air drying and dewatering using fans.

[0003] In the above-mentioned technical solution, the fabric is squeezed by two relatively rotating squeezing rollers to squeeze out the water in the fabric through mechanical pressure, so as to achieve preliminary dehydration. However, during the squeezing and dehydration process, the surface of the squeezing rollers will inevitably be covered with the water squeezed out from the fabric. Moreover, the dehydration structure is not equipped with an effective treatment mechanism for the covered water, which causes the water to remain on the surface of the squeezing rollers. When the squeezing rollers come into contact with the fabric again, they will cause "secondary wetting" of the fabric that has completed the preliminary dehydration, directly reducing the dehydration efficiency. This means that the fabric still needs to be dehydrated in subsequent processes, which increases the overall production energy consumption and cost. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a water-jet loom with a dewatering structure. This loom solves the problem of using two relatively rotating upper and lower squeeze rollers to squeeze the fabric and squeeze out the water from the fabric by mechanical pressure to achieve preliminary dewatering. However, during the squeeze dewatering process, the squeeze rollers inevitably have water squeezed out from the fabric adhering to their surface. Moreover, the dewatering structure does not have an effective treatment mechanism for this adhering water, which causes this water to remain on the surface of the squeeze rollers. When the squeeze rollers come into contact with the fabric again, they will cause "secondary wetting" of the fabric that has already completed the preliminary dewatering, directly reducing the dewatering efficiency. This means that the fabric still needs to undergo additional dewatering in subsequent processes, which increases the overall production energy consumption and cost.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a water jet loom with a dewatering structure, comprising: The water jet loom body has two fixed plates fixedly connected to one side, and the two fixed plates are equipped with a water scraping structure. The moisture removal structure includes two rotating shafts and two squeezing rollers. The two squeezing rollers are respectively fixedly sleeved on the outer surface of the corresponding rotating shafts. The two squeezing rollers are respectively installed in the opposite surfaces of two fixed plates. Two collection boxes are fixedly connected in the opposite surfaces of the two fixed plates. Scrapers are fixedly connected to the top of the two collection boxes. The two scrapers are in contact with the outer surface of the corresponding squeezing rollers. Drain pipes are fixedly connected to one side of the two collection boxes. The ends of the two drain pipes away from the corresponding collection boxes pass through the corresponding fixed plates.

[0006] Preferably, each of the two collection boxes has a splash guard fixedly connected to its top.

[0007] Preferably, the two fixed plates are provided with sliding grooves on their opposite surfaces, and sliding blocks are slidably connected inside the two sliding grooves. One of the extrusion rollers is rotatably connected to the opposite surfaces of the two sliding blocks, and the extrusion roller away from the sliding blocks is rotatably connected to the opposite surfaces of the two fixed plates.

[0008] Preferably, an electric telescopic rod is installed at the bottom of each of the two fixed plates. The telescopic ends of the two electric telescopic rods slide into the interior of the corresponding sliding groove and are fixedly connected to the corresponding sliding block. A stepper motor is installed on one of the fixed plates. The output end of the stepper motor rotates through the corresponding fixed plate and is fixedly connected to the corresponding rotating shaft. The same stepper motor is installed on one of the sliding blocks. The output end of the stepper motor on the sliding block rotates through the corresponding sliding block and is fixedly connected to the corresponding rotating shaft.

[0009] Preferably, a drying box is installed on the opposite sides of the two fixing plates.

[0010] Preferably, guide rollers are rotatably connected to the opposing surfaces of the two fixed plates.

[0011] Preferably, control panels are provided on both of the fixing plates, and the control panels are installed on one side of the corresponding fixing plates.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This water jet loom with a dewatering structure squeezes the fabric through two relatively rotating squeeze rollers, which can effectively squeeze out most of the water in the fabric. At the same time, the scraper blade contacts the surface of the squeeze rollers and can further scrape off the water adhering to the squeeze rollers, preventing the water from returning to the fabric. This improves the dewatering efficiency and makes the moisture content of the fabric significantly reduced after passing through this structure. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the fixing plate structure of this utility model; Figure 3 This is a schematic diagram of the extrusion roller structure of this utility model; Figure 4 This is a schematic diagram of the splash guard structure of this utility model.

[0014] Reference numerals: 1. Water jet loom body; 2. Fixing plate; 3. Control panel; 4. Drying box; 5. Guide roller; 6. Electric telescopic rod; 7. Sliding groove; 8. Stepper motor; 9. Press roller; 10. Rotating shaft; 11. Sliding block; 12. Collection box; 13. Drain pipe; 14. Scraper blade; 15. Splash guard. Detailed Implementation

[0015] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0016] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0018] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0019] Water jet loom body 1: As the core equipment of the entire fabric production process, it completes the weaving of the fabric and provides the basic fabric for subsequent processing. Fixed plate 2: Two fixed plates 2 are arranged opposite each other to provide installation support for the moisture scraping structure, drying box 4, guide roller 5 and control panel 3, forming the framework structure of the subsequent processing flow; Control panel 3: Installed on one side of the corresponding fixing plate 2, the operator can use it to set the extension amount of the electric telescopic rod 6, the speed of the stepper motor 8 and the working parameters of the drying box 4, so as to precisely control the dehydration process; Drying box 4: Installed on the opposite side of two fixed plates 2, with heating elements inside to generate heat to dry the fabric after squeezing and dehydration, remove residual moisture, and make the fabric reach the required degree of dryness; Guide roller 5: Rotatably connected to the opposite surfaces of the two fixed plates 2, it guides the direction of fabric movement, ensuring that the fabric moves along the predetermined path and ensuring the smooth progress of subsequent processing steps; Electric telescopic rod 6: Two electric telescopic rods 6 are respectively installed at the bottom of two fixed plates 2. The telescopic end slides into the corresponding sliding groove 7 and is fixed to the sliding block 11. The telescopic rod drives the sliding block 11 to slide up and down in the sliding groove 7. Sliding groove 7: Two sliding grooves 7 are respectively opened on the opposite sides of the two fixed plates 2 to provide sliding track for the sliding block 11, and cooperate with the electric telescopic rod 6 to adjust the spacing of the extrusion roller 9; Stepper motor 8: One is mounted on one of the fixed plates 2, and the other is mounted on one of the sliding blocks 11. The output ends are respectively rotated through the corresponding structure and fixed to the rotating shaft 10, driving the rotating shaft 10 and the extrusion roller 9 to rotate. Squeeze roller 9: Two squeeze rollers 9 are respectively fixedly sleeved on the outer surface of the corresponding rotating shaft 10. One is rotatably connected to the opposite surface of the two sliding blocks 11, and the other is rotatably connected to the opposite surface of the two fixed plates 2. They rotate relative to each other to squeeze the fabric and squeeze out the water. Rotating shaft 10: Two rotating shafts 10 are respectively fixedly sleeved with the corresponding extrusion rollers 9, and rotate under the drive of the stepper motor 8, so that the extrusion rollers 9 can rotate relative to each other; Sliding block 11: Two sliding blocks 11 are slidably connected in two sliding grooves 7 respectively, and a squeezing roller 9 is rotatably connected in its opposite surface. The spacing of the squeezing roller 9 is adjusted by moving under the drive of the electric telescopic rod 6. Collection box 12: Two collection boxes 12 are fixedly connected to the opposite surfaces of two fixed plates 2 to collect the water generated by the squeezing roller 9 squeezing the fabric and the water scraped off by the squeegee 14. Drain pipe 13: Two drain pipes 13 are fixedly connected to one side of the two collection boxes 12 respectively, with the end away from the collection box 12 passing through the corresponding fixing plate 2 to drain the water in the collection box 12; Scraper 14: Two scrapers 14 are fixedly connected to the top of the two collection boxes 12 respectively, and contact the outer surface of the corresponding squeezing roller 9 to scrape off the water adhering to the surface of the squeezing roller 9 and guide it into the collection box 12. Splash shield 15: Two splash shields 15 are fixedly connected to the top of the two collection boxes 12 respectively, effectively preventing water from splashing out during the scraping process.

[0020] Example 1: like Figure 1-4 As shown, two stepper motors 8 operate synchronously, driving two rotating shafts 10 to rotate, thereby causing two squeezing rollers 9 to rotate relative to each other. The fabric passes between the two squeezing rollers 9, and under the squeezing action of the squeezing rollers 9, most of the water in the fabric is squeezed out.

[0021] During the extrusion process, two collection boxes 12, which are fixedly connected to the two fixed plates 2 on opposite sides, play the role of collecting water. A scraper 14 is fixedly connected to the top of the collection box 12. The scraper 14 contacts the outer surface of the corresponding extrusion roller 9 and can scrape off the water adhering to the surface of the extrusion roller 9 and guide it into the collection box 12. A splash guard 15 is also fixedly connected to the top of the collection box 12, which can effectively prevent water from splashing out during the scraping process. A drain pipe 13 is fixedly connected to one side of the collection box 12. The end away from the collection box 12 passes through the corresponding fixed plate 2 and is used to drain the water collected in the collection box 12.

[0022] Example 2: like Figure 4 As shown, the splash guard 15 is fixedly connected to the top of the collection box 12. Its special design and position can form a relatively closed space, effectively preventing water from splashing to the surroundings. The splash guard 15 has a certain tilt angle, which can guide the splashed water back into the collection box 12. In this way, even if a small amount of water splashes up during the squeezing and scraping process, it will flow back to the collection area under the action of the splash guard 15, ensuring that the water can be collected in a concentrated manner.

[0023] Furthermore, when using this device, during the operation of the water jet loom 1, the fabric enters the subsequent processing flow after weaving is completed.

[0024] Subsequently, the fabric enters the moisture removal structure area. Through the telescopic movement of the electric telescopic rod 6, the sliding block 11 can be driven to slide up and down in the sliding groove 7, thereby adjusting the distance between the two squeezing rollers 9 for feeding. The two stepper motors 8 operate synchronously, driving the two rotating shafts 10 to rotate, thereby causing the two squeezing rollers 9 to rotate relative to each other. The fabric passes between the two squeezing rollers 9, and under the squeezing action of the squeezing rollers 9, most of the moisture in the fabric is squeezed out.

[0025] During the extrusion process, two collection boxes 12, which are fixedly connected to the two fixed plates 2 on opposite sides, play the role of collecting water. A scraper 14 is fixedly connected to the top of the collection box 12. The scraper 14 contacts the outer surface of the corresponding extrusion roller 9 and can scrape off the water adhering to the surface of the extrusion roller 9 and guide it into the collection box 12. A splash guard 15 is also fixedly connected to the top of the collection box 12, which can effectively prevent water from splashing out during the scraping process. A drain pipe 13 is fixedly connected to one side of the collection box 12. The end away from the collection box 12 passes through the corresponding fixed plate 2 and is used to drain the water collected in the collection box 12.

[0026] After being squeezed and dehydrated by the squeeze roller 9, the fabric continues to move into the drying box 4 area. The drying box 4 is installed on the opposite side of the two fixed plates 2 and is equipped with heating elements inside, which can generate heat to dry the fabric, further removing the residual moisture in the fabric and making the fabric reach the required degree of dryness. Finally, the fabric passes through the guide roller 5, which guides the direction of the fabric's movement, so that the fabric can move along the predetermined path and ensure the smooth progress of subsequent processing steps.

[0027] The entire process is controlled by the control panel 3, which is installed on one side of the corresponding fixed plate 2. The operator can use the control panel 3 to set the extension amount of the electric telescopic rod 6, the speed of the stepper motor 8, and the working parameters of the drying box 4, so as to achieve precise control of the dewatering process of the water jet loom.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A water-jet loom with a dewatering structure, characterized in that, include: The main body of the water jet loom (1) has two fixed plates (2) fixedly connected to one side, and the two fixed plates (2) are equipped with a water scraping structure. The moisture removal structure includes two rotating shafts (10) and two squeezing rollers (9). The two squeezing rollers (9) are respectively fixedly sleeved on the outer surface of the corresponding rotating shafts (10). The two squeezing rollers (9) are respectively installed in the opposite surfaces of two fixed plates (2). Two collection boxes (12) are fixedly connected in the opposite surfaces of the two fixed plates (2). Among them, the top of the two collection boxes (12) is fixedly connected to a scraper (14), the two scrapers (14) are in contact with the outer surface of the corresponding squeezing roller (9), and the two collection boxes (12) are fixedly connected to a drain pipe (13) on one side, and the end of the two drain pipes (13) away from the corresponding collection box (12) passes through the corresponding fixing plate (2).

2. A water-jet loom with a dewatering structure according to claim 1, characterized in that: The tops of the two collection boxes (12) are respectively fixedly connected with splash guards (15).

3. A water-jet loom with a dewatering structure according to claim 1, characterized in that: The two fixed plates (2) are provided with sliding grooves (7) on their opposite sides respectively. Sliding blocks (11) are slidably connected inside the two sliding grooves (7). One of the extrusion rollers (9) is rotatably connected to the opposite side of the two sliding blocks (11), and the extrusion roller (9) away from the sliding block (11) is rotatably connected to the opposite side of the two fixed plates (2).

4. A water-jet loom with a dewatering structure according to claim 3, characterized in that: Electric telescopic rods (6) are installed at the bottom of the two fixed plates (2). The telescopic ends of the two electric telescopic rods (6) slide into the interior of the corresponding sliding grooves (7) and are fixedly connected to the corresponding sliding blocks (11). A stepper motor (8) is installed on one of the fixed plates (2). The output end of the stepper motor (8) rotates through the corresponding fixed plate (2) and is fixedly connected to the corresponding rotating shaft (10). The same stepper motor (8) is installed on one of the sliding blocks (11). The output end of the stepper motor (8) on the sliding block (11) rotates through the corresponding sliding block (11) and is fixedly connected to the corresponding rotating shaft (10).

5. A water-jet loom with a dewatering structure according to claim 1, characterized in that: Drying boxes (4) are installed on the opposite sides of the two fixed plates (2).

6. A water-jet loom with a dewatering structure according to claim 1, characterized in that: Guide rollers (5) are rotatably connected to the opposing surfaces of the two fixed plates (2).

7. A water-jet loom with a dewatering structure according to claim 1, characterized in that: Control panels (3) are provided on the two fixing plates (2), and the control panels (3) are installed on one side of the corresponding fixing plates (2).

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