A manually adjustable opening device
Patent Information
- Application Number
- CN202522137894.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]经编机在编织不同材质如弹性氨纶、无弹涤纶或不同结构的织物时,纱线的张力和摆动惯性不同,需要微调开档来补偿这些差异,确保所有纱线都能准确垫纱,若不进行调开档操作,将容易产生断纱、漏针或撞针的情况,并且在每次更换品种或不同批次的纱线时,均需要进行调开档,目前,通过电机驱动的自动调开档装置,往往需要根据预设进行调节,但是对新种类的原料,还需要一种手动调开档装置,以提高经编机的普遍使用性
[0015]本发明通过设计安装了开档机构和手动调节机构,通过手动转动旋钮以驱动平移套带动调节套在滑杆上移动,当调节套移动时,通过活动架带动第一调节凸轮转动,使得第一开档轴跟随第一调节凸轮同时转动,并且在第一调节凸轮转动时,通过同步调节杆带动第二调节凸轮同时转动,使得两根第一开档轴同时转动,当第一开档轴转动时,通过支撑套带动开挡支架摆动,从而调节脱圈板的开档,提高了经编机的稳定性,也提高了经编机的普遍适用性。
Smart Images

Figure CN224784415U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of warp knitting machine technology, specifically to a manual opening device. Background Technology
[0002] When warp knitting machines knit fabrics of different materials, such as elastic spandex, non-elastic polyester, or fabrics with different structures, the tension and oscillation inertia of the yarns are different. Fine-tuning of the opening is required to compensate for these differences and ensure that all yarns are accurately laid. If the opening is not adjusted, yarn breakage, missed needles, or needle collisions are likely to occur. Furthermore, the opening needs to be adjusted every time the yarn variety or batch is changed. Currently, automatic opening adjustment devices driven by motors often require adjustment according to presets. However, for new types of raw materials, a manual opening adjustment device is still needed to improve the versatility of warp knitting machines. Summary of the Invention
[0003] The purpose of this invention is to provide a manual gear shifting device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a manual adjustment device for the opening and closing mechanism, comprising a warp knitting machine frame, and further comprising an opening mechanism and a manual adjustment mechanism;
[0005] The opening mechanism includes a mounting base and a first opening shaft. There are two sets of mounting bases, which are respectively located at the left and right ends of the warp knitting machine frame. There are two first opening shafts, with their two ends respectively located in the two sets of mounting bases.
[0006] The manual adjustment mechanism includes a first adjustment cam, which consists of two sets and is respectively located at both ends of the two first opening shafts outside the warp knitting machine frame.
[0007] Preferably, the opening mechanism includes a support sleeve, a lifting screw, and a lifting cylinder. There are two sets of support sleeves, which are respectively fixedly installed on two first opening shafts. The lifting screw is fixedly installed on the top of the support sleeve, and the lifting cylinder is movably installed on the top of the lifting screw via a thread.
[0008] Preferably, the opening mechanism includes an opening bracket, a second opening shaft, and a release plate. One end of the opening bracket is movably installed on the top of the lifting cylinder. There are two second opening shafts, which are movably installed on the end of the opening bracket away from the lifting cylinder. There are two release plates, which are fixedly installed on the end of the opening bracket near the second opening shaft.
[0009] Preferably, the manual adjustment mechanism includes a second adjustment cam and a limiting groove. There are two second adjustment cams, which are respectively fixedly sleeved at both ends of a first opening shaft away from the first adjustment cam. The limiting groove is opened at the bottom end of the first adjustment cam.
[0010] Preferably, the manual adjustment mechanism includes a synchronous adjustment rod and a fixing block. One end of the synchronous adjustment rod is movably mounted on the protruding end of the first adjustment cam, and the other end is movably mounted on the protruding end of the second adjustment cam. The protruding end of the first adjustment cam is located above the first opening shaft, and the protruding end of the second adjustment cam is located below the first opening shaft. There are two fixing blocks, both of which are fixedly mounted on the right end of the warp knitting machine frame.
[0011] Preferably, the manual adjustment mechanism includes a slide bar and a movable frame, the slide bar being fixedly installed between two fixed blocks, and the top end of the movable frame being movably installed in a limiting groove.
[0012] Preferably, the manual adjustment mechanism includes an adjustment sleeve and a translation sleeve. The adjustment sleeve is movably sleeved on the slide rod. The adjustment sleeve is located between the bottom ends of the movable frame and is movably connected to the movable frame. The translation sleeve is fixedly installed at the bottom end of the adjustment sleeve.
[0013] Preferably, the manual adjustment mechanism includes an adjustment screw and a knob. The adjustment screw is movably installed between two fixed blocks and located below the slide rod. The translation sleeve is movably sleeved on the adjustment screw via a thread. The knob is movably installed on the side wall of the fixed block and is fixedly connected to the adjustment screw.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] This invention incorporates an opening mechanism and a manual adjustment mechanism. By manually rotating a knob, a translation sleeve is driven to move an adjustment sleeve on a slide rod. As the adjustment sleeve moves, a movable frame drives the first adjustment cam to rotate, causing the first opening shaft to rotate simultaneously with it. Simultaneously, the rotation of the first adjustment cam drives the second adjustment cam to rotate via a synchronous adjustment rod, causing both first opening shafts to rotate at the same time. When the first opening shafts rotate, a support sleeve causes the opening bracket to swing, thereby adjusting the opening of the release plate. This improves the stability and versatility of the warp knitting machine. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure is provided for embodiments of the present invention;
[0017] Figure 2 This is a schematic diagram of the opening mechanism provided in an embodiment of the present invention;
[0018] Figure 3This is a schematic diagram showing the connection between the warp knitting machine frame and the opening mechanism provided in an embodiment of the present invention;
[0019] Figure 4 A schematic diagram of the manual adjustment mechanism provided in an embodiment of the present invention;
[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the first adjusting cam provided in an embodiment of the present invention.
[0021] In the diagram: 1. Warp knitting machine frame; 2. Opening mechanism; 201. Mounting base; 202. First opening shaft; 203. Support sleeve; 204. Lifting screw; 205. Lifting cylinder; 206. Opening bracket; 207. Second opening shaft; 208. Decoupling plate; 3. Manual adjustment mechanism; 301. First adjusting cam; 302. Second adjusting cam; 303. Limiting groove; 304. Synchronous adjusting rod; 305. Fixing block; 306. Slide rod; 307. Movable frame; 308. Adjusting sleeve; 309. Translation sleeve; 310. Adjusting screw; 311. Knob. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] This embodiment provides a manual adjustment device for the gear opening, such as... Figures 1 to 5 As shown, it includes a warp knitting machine frame 1, as well as a slotting mechanism 2 and a manual adjustment mechanism 3;
[0024] The opening mechanism 2 includes a mounting base 201 and a first opening shaft 202. There are two sets of mounting bases 201, which are respectively set at the left and right ends of the warp knitting machine frame 1. There are two first opening shafts 202, and their two ends are respectively set in the two sets of mounting bases 201.
[0025] In this embodiment, as Figure 2 and Figure 3 As shown, the opening mechanism 2 includes a support sleeve 203, a lifting screw 204, and a lifting cylinder 205. There are two sets of support sleeves 203, which are respectively fixedly installed on the two first opening shafts 202. The lifting screw 204 is fixedly installed on the top of the support sleeve 203, and the lifting cylinder 205 is movably installed on the top of the lifting screw 204 through a thread. The distance between the lifting cylinder 205 and the support sleeve 203 can be adjusted by the lifting screw 204, thereby enabling more precise adjustment of the opening.
[0026] In this embodiment, as Figure 2 and Figure 3 As shown, the opening mechanism 2 includes an opening bracket 206, a second opening shaft 207, and a disengagement plate 208. One end of the opening bracket 206 is movably installed on the top of the lifting cylinder 205. There are two second opening shafts 207, which are movably installed on the end of the opening bracket 206 away from the lifting cylinder 205. There are two disengagement plates 208, which are fixedly installed on the end of the opening bracket 206 near the second opening shaft 207. By driving the two first opening shafts 202 to rotate simultaneously, when the first opening shafts 202 rotate, the opening bracket 206 is driven to swing through the support sleeve 203, thereby adjusting the opening of the disengagement plate 208.
[0027] In other aspects, this embodiment also provides a manual adjustment mechanism 3, such as... Figure 4 and Figure 5 As shown, the manual adjustment mechanism 3 includes a first adjustment cam 301. There are two sets of first adjustment cams 301, which are respectively set at both ends of the two first opening shafts 202 located outside the warp knitting machine frame 1.
[0028] In this embodiment, as Figure 4 and Figure 5 As shown, the manual adjustment mechanism 3 includes a second adjustment cam 302 and a limiting groove 303. There are two second adjustment cams 302, which are respectively fixedly sleeved at both ends of a first opening shaft 202 away from the first adjustment cam 301. The limiting groove 303 is opened at the bottom end of the first adjustment cam 301. The second adjustment cams 302 are driven to rotate simultaneously by the synchronous adjustment rod 304, so that the two first opening shafts 202 rotate simultaneously.
[0029] In this embodiment, as Figure 4 and Figure 5 As shown, the manual adjustment mechanism 3 includes a synchronous adjustment rod 304 and a fixing block 305. One end of the synchronous adjustment rod 304 is movably mounted on the protruding end of the first adjustment cam 301, and the other end is movably mounted on the protruding end of the second adjustment cam 302. The protruding end of the first adjustment cam 301 is located above the first opening shaft 202, and the protruding end of the second adjustment cam 302 is located below the first opening shaft 202. There are two fixing blocks 305, both of which are fixedly mounted on the right end of the warp knitting machine frame 1. The synchronous adjustment rod 304 causes the first adjustment cam 301 and the second adjustment cam 302 to rotate simultaneously, so that the opening adjustment of the uncoiling plate 208 is carried out synchronously.
[0030] In this embodiment, as Figure 4 and Figure 5As shown, the manual adjustment mechanism 3 includes a slide bar 306 and a movable frame 307. The slide bar 306 is fixedly installed between two fixed blocks 305, and the top of the movable frame 307 is movably installed in the limiting groove 303. The movable frame 307 drives the first adjustment cam 301 to rotate, so that the first opening shaft 202 rotates simultaneously with the first adjustment cam 301. When the first adjustment cam 301 rotates, the synchronous adjustment rod 304 drives the second adjustment cam 302 to rotate simultaneously, so that the two first opening shafts 202 rotate simultaneously.
[0031] In this embodiment, as Figure 4 and Figure 5 As shown, the manual adjustment mechanism 3 includes an adjustment sleeve 308 and a translation sleeve 309. The adjustment sleeve 308 is movably sleeved on the slide rod 306. The adjustment sleeve 308 is located between the bottom ends of the movable frame 307 and is movably connected to the movable frame 307. The translation sleeve 309 is fixedly installed at the bottom end of the adjustment sleeve 308. The translation sleeve 309 drives the adjustment sleeve 308 to move on the slide rod 306. When the adjustment sleeve 308 moves, the movable frame 307 drives the first adjustment cam 301 to rotate.
[0032] In this embodiment, as Figure 4 and Figure 5 As shown, the manual adjustment mechanism 3 includes an adjustment screw 310 and a knob 311. The adjustment screw 310 is movably installed between two fixed blocks 305 and located below the slide bar 306. The translation sleeve 309 is movably sleeved on the adjustment screw 310 via a thread. The knob 311 is movably installed on the side wall of the fixed block 305 and is fixedly connected to the adjustment screw 310. By turning the knob 311, the adjustment screw 310 is driven to rotate. When the adjustment screw 310 rotates, it moves on the adjustment screw 310 through the translation sleeve 309.
[0033] Working principle: In use, the present invention rotates by turning the knob 311, which drives the adjusting screw 310 to rotate. When the adjusting screw 310 rotates, the translation sleeve 309 moves on the adjusting screw 310, and the translation sleeve 309 drives the adjusting sleeve 308 to move on the slide rod 306. When the adjusting sleeve 308 moves, the movable frame 307 drives the first adjusting cam 301 to rotate, so that the first opening shaft 202 rotates simultaneously with the first adjusting cam 301. When the first adjusting cam 301 rotates, the synchronous adjusting rod 304 drives the second adjusting cam 302 to rotate simultaneously, so that the two first opening shafts 202 rotate simultaneously. When the first opening shaft 202 rotates, the support sleeve 203 drives the opening bracket 206 to swing, thereby adjusting the opening of the release plate 208. The distance between the lifting cylinder 205 and the support sleeve 203 can be adjusted by the lifting screw 204, so as to make more precise adjustment of the opening.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A manual adjustment device for the opening and closing mechanism, comprising a warp knitting machine frame (1), characterized in that, It also includes a gear opening mechanism (2) and a manual adjustment mechanism (3): The opening mechanism (2) includes a mounting base (201) and a first opening shaft (202). There are two sets of mounting bases (201), which are respectively located at the left and right ends of the warp knitting machine frame (1). There are two first opening shafts (202), which are respectively located in the two sets of mounting bases (201). The manual adjustment mechanism (3) includes a first adjustment cam (301), which has two sets and is respectively set at both ends of the two first opening shafts (202) located outside the warp knitting machine frame (1).
2. The manual gear-opening device according to claim 1, characterized in that: The opening mechanism (2) includes a support sleeve (203), a lifting screw (204), and a lifting cylinder (205). There are two sets of support sleeves (203), which are fixedly installed on two first opening shafts (202). The lifting screw (204) is fixedly installed on the top of the support sleeve (203). The lifting cylinder (205) is movably installed on the top of the lifting screw (204) by means of a thread.
3. The manual gear-adjusting device according to claim 2, characterized in that: The opening mechanism (2) includes an opening bracket (206), a second opening shaft (207), and a release plate (208). One end of the opening bracket (206) is movably installed on the top of the lifting cylinder (205). There are two second opening shafts (207), which are movably installed on the end of the opening bracket (206) away from the lifting cylinder (205). There are two release plates (208), which are fixedly installed on the end of the opening bracket (206) near the second opening shaft (207).
4. The manual gear-opening device according to claim 3, characterized in that: The manual adjustment mechanism (3) includes a second adjustment cam (302) and a limiting groove (303). There are two second adjustment cams (302), which are respectively fixedly sleeved at both ends of a first opening shaft (202) away from the first adjustment cam (301). The limiting groove (303) is opened at the bottom end of the first adjustment cam (301).
5. A manual gear-opening device according to claim 4, characterized in that: The manual adjustment mechanism (3) includes a synchronous adjustment rod (304) and a fixing block (305). One end of the synchronous adjustment rod (304) is movably installed on the protruding end of the first adjustment cam (301), and the other end is movably installed on the protruding end of the second adjustment cam (302). The protruding end of the first adjustment cam (301) is located above the first opening shaft (202), and the protruding end of the second adjustment cam (302) is located below the first opening shaft (202). There are two fixing blocks (305), and both are fixedly installed on the right end of the warp knitting machine frame (1).
6. A manual gear-opening device according to claim 5, characterized in that: The manual adjustment mechanism (3) includes a slide rod (306) and a movable frame (307). The slide rod (306) is fixedly installed between two fixed blocks (305), and the top of the movable frame (307) is movably installed in the limiting groove (303).
7. A manual gear-opening device according to claim 6, characterized in that: The manual adjustment mechanism (3) includes an adjustment sleeve (308) and a translation sleeve (309). The adjustment sleeve (308) is movably sleeved on the slide rod (306). The adjustment sleeve (308) is located between the bottom ends of the movable frame (307) and is movably connected to the movable frame (307). The translation sleeve (309) is fixedly installed at the bottom end of the adjustment sleeve (308).
8. A manual gear-opening device according to claim 7, characterized in that: The manual adjustment mechanism (3) includes an adjustment screw (310) and a knob (311). The adjustment screw (310) is movably installed between two fixed blocks (305) and located below the slide rod (306). The translation sleeve (309) is movably sleeved on the adjustment screw (310) by a thread. The knob (311) is movably installed on the side wall of the fixed block (305) and is fixedly connected to the adjustment screw (310).