A device for the treatment of waste produced by a jet loom
Patent Information
- Application Number
- CN202522352647.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-06
AI Technical Summary
这些废料质地蓬松、堆积时很容易形成庞大体积,若直接堆积或丢弃,不仅占用大量的存储空间,也给运输和处理带来极大不便,增加了后续的处理成本
本方案中,通过将线头布料投入到处理箱中,首先通过喷淋板对其进行喷淋浸湿,然后通过由液压杆驱动的按压板和对废料进行承载与滤水的过滤板,进行配合挤压,从而构成了高效的挤压组件,能够将蓬松的纺织废料进行喷淋加湿,然后快速压缩成紧密的块状,极大地减少了废料的体积,方便了收纳和运输,降低了综合处理成本;
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Figure CN224784458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile waste treatment technology, specifically a treatment device for waste generated by a jet loom. Background Technology
[0002] During the textile process, jet looms generate a large amount of loose fabric, thread ends, and other waste materials. These waste materials are fluffy and easily accumulate into large volumes. If they are directly piled up or discarded, they not only occupy a lot of storage space but also cause great inconvenience to transportation and disposal, increasing subsequent processing costs.
[0003] To address the aforementioned problems, we propose a device for processing waste generated by jet looms. Utility Model Content
[0004] To address the problems in the background art, this utility model provides a device for treating waste generated by a jet loom.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A device for processing waste generated by a jet loom includes a processing box. A feed hopper is located on the upper left side of the processing box, and a spray plate is located on the top inner side of the feed hopper. An extrusion assembly is located within the inner cavity of the processing box. The extrusion assembly includes a pressing plate and a filter plate. The pressing plate is movably installed on the top of the inner cavity of the processing box and slides vertically via a lifting assembly. The filter plate is located at the bottom of the pressing plate and is movably installed in the middle of the inner cavity of the processing box, and is locked in place by two sets of locking bolts. A water receiving tank is located at the bottom inner side of the processing box, and is located at the bottom of the filter plate. A discharge pusher is located in the middle left side of the processing box and is movably installed within the inner cavity of the processing box. A multi-section electric push rod is located on the back of the discharge pusher. A discharge port is located in the middle right side of the processing box, and a gate valve is located inside the discharge port.
[0006] Preferably, the inner cavity of the processing box is provided with mounting grooves on both sides, and the two sets of mounting grooves are respectively located at the middle of both ends of the filter plate. Both ends of the filter plate are provided with mounting sliders, and the mounting sliders are slidably installed in the mounting grooves.
[0007] Preferably, the bottom of the filter plate is provided with two sets of support beams, which are fixedly installed in the middle of the inner cavity of the processing box and are in close contact with the bottom surface of the filter plate.
[0008] Preferably, the lifting assembly includes a hydraulic rod, which is fixedly installed on the top of the processing box. The output end of the hydraulic rod is fixedly connected to the top of the pressing plate, and the hydraulic rod is used to drive the pressing plate to perform lifting and sliding movements.
[0009] Preferably, guide posts are provided on both sides of the upper end of the pressing plate, and the two sets of guide posts are respectively located on both sides of the hydraulic rod, and the two sets of guide posts are slidably connected to the top of the processing box.
[0010] Preferably, the filter plate is provided with a push-pull handle at its head end.
[0011] Compared with the prior art, the beneficial effects of this utility model are: In this solution, the stubble fabric is first sprayed and wetted by a spray plate, and then squeezed by a pressing plate driven by a hydraulic rod and a filter plate that carries and filters the waste. This forms a highly efficient extrusion assembly that can spray and wet the fluffy textile waste and then quickly compress it into a compact block, which greatly reduces the volume of waste, facilitates collection and transportation, and reduces the overall processing cost. In this solution, the filter plates are movably installed in the processing box. With the assistance of the installation groove and the installation slider, it is convenient for staff to quickly disassemble and assemble the filter plates, thus providing convenience for cleaning or replacing the filter plates. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This utility model Figure 1 Enlarged view of point A in the middle; Figure 3 This is a schematic diagram of the installation structure of the filter plate in this utility model.
[0013] In the diagram: 1. Processing box; 2. Feed hopper; 3. Spray plate; 4. Pressing plate; 5. Hydraulic rod; 6. Guide column; 7. Discharge push plate; 8. Electric push rod; 9. Discharge port; 10. Gate valve; 11. Filter plate; 12. Mounting slider; 13. Mounting chute; 14. Push handle; 15. Support beam; 16. Water tank; 17. Locking bolt. Detailed Implementation
[0014] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows: Example: Refer to Figure 1 - Figure 3 As shown, a waste processing device for a jet loom in this embodiment includes a processing box 1, a feeding hopper 2 is provided on the upper left side of the processing box 1, and a spray plate 3 is provided on the top inner side of the feeding hopper 2. The processing box 1 serves as the main frame for stable support, while the feed hopper 2 is welded to the upper left side of the processing box 1 and is used to feed the scattered waste generated by the jet loom. The spray plate 3 is embedded in the top inner side of the feed hopper 2. The spray plate 3 needs to be connected to the external tap water pipe through a pipe. Water can be supplied to the spray plate 3 by simply opening the valve.
[0015] When in use, the staff only need to put the loose waste material generated by the spray loom into the processing box 1 through the feed hopper 2. After entering, the spray plate 3 above sprays water to humidify the waste material. The water droplets generated by the spray will adhere to the waste fabric, thereby increasing the weight of the waste fabric, so that the waste fabric or thread ends can slide down and fall to the bottom of the inner cavity of the processing box 1.
[0016] The inner cavity of the treatment box 1 is equipped with a pressing assembly, which includes a pressing plate 4 and a filter plate 11. The pressing plate 4 is movably installed on the top of the inner cavity of the treatment box 1 and is driven to slide vertically by a lifting assembly. The filter plate 11 is located at the bottom of the pressing plate 4 and is movably installed in the middle of the inner cavity of the treatment box 1. It is limited and locked by two sets of locking bolts 17. A water receiving tank 16 is provided on the inner bottom of the treatment box 1, and the water receiving tank 16 is located at the bottom of the filter plate 11. The lifting assembly includes a hydraulic rod 5, which is fixedly installed on the top of the treatment box 1. The output end of the hydraulic rod 5 is fixedly connected to the top of the pressing plate 4. The hydraulic rod 5 is used to drive the pressing plate 4 to slide vertically. Guide posts 6 are provided on both sides of the upper end of the pressing plate 4. The two sets of guide posts 6 are located on both sides of the hydraulic rod 5 and are slidably connected to the top of the treatment box 1.
[0017] Once the waste fabric is placed inside the processing box 1, the hydraulic rod 5 of the lifting assembly is activated. Driven by the hydraulic rod 5 and assisted by two sets of guide columns 6, the pressing plate 4 slides down steadily, thus compressing the accumulated waste fabric, thread ends, etc., into blocks. During the compression process, the generated wastewater is filtered through the filter plate 11, achieving solid-liquid separation. The wastewater then drips down into the water collection tank 16 at the bottom for collection.
[0018] A discharge push plate 7 is provided at the middle of the left end of the processing box 1. The discharge push plate 7 is movably installed in the inner cavity of the processing box 1. A multi-section electric push rod 8 is provided on the back of the discharge push plate 7. A discharge port 9 is provided at the middle of the right end of the processing box 1. A gate valve 10 is provided on the inner side of the discharge port 9.
[0019] After the extrusion and briquetting process is completed, the pressure plate 4 is reset, and then the electric push rod 8 is started to push the discharge push plate 7. At the same time, the gate valve 10 is opened, so that the discharge push plate 7 can push the extruded waste material out of the discharge port 9 for discharge.
[0020] In some examples, the inner cavity of the processing box 1 is provided with mounting grooves 13 on both sides. The two sets of mounting grooves 13 are located at the middle of both ends of the filter plate 11. Both ends of the filter plate 11 are provided with mounting sliders 12. The mounting sliders 12 are slidably installed in the mounting grooves 13. The head end of the filter plate 11 is provided with a push-pull handle 14.
[0021] When installing the filter plate 11, simply align the mounting sliders 12 on both sides with the mounting grooves 13 to quickly push the filter plate 11 into the processing box 1, and then fix it in place using two sets of locking bolts 17. Conversely, when the filter plate 11 needs to be cleaned or replaced, simply loosen the two sets of locking bolts 17 and then pull the filter plate 11 outward using the push-pull handle 14 to quickly disassemble the filter plate 11.
[0022] In some examples, the bottom of the filter plate 11 is provided with two sets of support beams 15. The two sets of support beams 15 are fixedly installed in the middle of the inner cavity of the processing box 1 and are in close contact with the bottom end face of the filter plate 11. The support beams 15 mainly play a role in stabilizing the bottom of the filter plate 11, enhancing the load-bearing capacity of the pressing plate 4, distributing the downward pressure, and preventing the filter plate 11 from being overloaded and damaged.
[0023] The working principle of this utility model is as follows: During use, first close the gate valve 10 inside the discharge port 9, and then put the collection bag over the discharge port 9; At this time, the valve of the spray plate 3 is opened to spray, and then the staff can put the fabric and thread waste into the feed hopper 2. The spray plate 3 sprays water to humidify the fabric, so that the fabric can slide down to the bottom of the inner cavity of the processing box 1. When a large amount of fabric is put into the processing box 1, the hydraulic rod 5 is activated to drive the pressing plate 4 to press down, compressing the waste into blocks on the filter plate 11. The water is squeezed out and flows into the water collection tank 16 through the filter plate 11. After the compression is completed, the pressing plate 4 rises back to its original position, and then the gate valve 10 is opened. The electric push rod 8 is activated to push the discharge push plate 7 to push the compressed material blocks out from the discharge port 9, thereby completing the processing work. Through the above structure, the fluffy textile waste can be quickly compressed into a dense block, which greatly reduces the volume of waste, facilitates collection and transportation, and reduces the overall processing cost.
[0024] During prolonged use, staff can loosen the locking bolt 17 and pull out the filter plate 11 through the push-pull handle 14 to clean and replace it, thus preventing the filter plate 11 from becoming clogged and affecting the next extrusion effect.
[0025] This invention allows the installation of a sensor inside the processing box 1 to detect the thickness of the fabric accumulation. Once the fabric reaches a certain thickness, the feeding is stopped, and the extrusion assembly is activated to compress it downwards, thus preventing the final compressed block from being too thick and unable to exit from the discharge port 9.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A device for treating waste generated by a jet loom, characterized in that, It includes a processing box (1), a feeding hopper (2) is provided on the upper left side of the processing box (1), and a spray plate (3) is provided on the top inner side of the feeding hopper (2). The inner cavity of the treatment box (1) is provided with a squeezing assembly, which includes a pressing plate (4) and a filter plate (11). The pressing plate (4) is movably installed on the top of the inner cavity of the treatment box (1) and is driven to slide vertically by a lifting assembly. The filter plate (11) is located at the bottom of the pressing plate (4) and is movably installed in the middle of the inner cavity of the treatment box (1) and is limited and locked by two sets of locking bolts (17). A water receiving tank (16) is provided on the inner bottom of the treatment box (1) and is located at the bottom of the filter plate (11). The processing box (1) has a discharge push plate (7) at the middle of the left end. The discharge push plate (7) is movably installed in the inner cavity of the processing box (1). The back of the discharge push plate (7) is provided with an electric push rod (8) with a multi-section structure. The processing box (1) has a discharge port (9) at the middle of the right end. The discharge port (9) has a gate valve (10) on its inner side.
2. The device for treating waste generated by a jet loom according to claim 1, characterized in that, The processing box (1) has mounting grooves (13) on both sides of its inner cavity. The two sets of mounting grooves (13) are located at the middle of both ends of the filter plate (11). The filter plate (11) has mounting sliders (12) at both ends. The mounting sliders (12) are slidably installed in the mounting grooves (13).
3. The device for treating waste generated by a jet loom according to claim 2, characterized in that, The bottom of the filter plate (11) is provided with two sets of support beams (15), which are fixedly installed in the middle of the inner cavity of the processing box (1) and are in close contact with the bottom surface of the filter plate (11).
4. The device for treating waste generated by a jet loom according to claim 3, characterized in that, The lifting assembly includes a hydraulic rod (5), which is fixedly installed on the top of the processing box (1). The output end of the hydraulic rod (5) is fixedly connected to the top of the pressing plate (4). The hydraulic rod (5) is used to drive the pressing plate (4) to perform lifting and sliding movements.
5. The device for treating waste generated by a jet loom according to claim 4, characterized in that, Guide posts (6) are provided on both sides of the upper end of the pressing plate (4). The two sets of guide posts (6) are located on both sides of the hydraulic rod (5). The two sets of guide posts (6) are slidably connected to the top of the processing box (1).
6. The device for treating waste generated by a jet loom according to claim 5, characterized in that, The filter plate (11) is provided with a push-pull handle (14) at its head end.