A double-tank separated continuous circulating wool cleaning device

Abstract

The utility model relates to wool cleaning device technical field discloses a double -tank separation formula continuous circulation wool cleaning device, including support frame, the support frame inside fixedly connected with water pump, support frame top fixedly connected with the water pipe, water pump input fixedly connected with the water inlet pipe, the water inlet pipe one end fixedly connected with the resistance material bucket, resistance material bucket bottom fixedly connected with the bottom disc, the resistance material bucket inner wall is provided with the filter component, the filter component includes resistance material net, resistance material net slidingly connected in resistance material cylinder inside, resistance material cylinder outer wall fixedly connected with the hinge, in the utility model, through water pump suction force drive sewage, through the water inlet pipe into the material bucket inside, the resistance material net that resistance material bucket inside placed intercepts the precipitate in sewage, carries out to collect, thereby realizes the effect that the precipitate carries out cleaning collection, solved because the problem that the water pump is blocked because of the precipitate accumulation, thereby improved the product quality of material.

Description

Technical Field

[0001] This utility model relates to the technical field of wool cleaning devices, and in particular to a dual-tank separated continuous circulation wool cleaning device. Background Technology

[0002] In the wool processing stage of the textile industry, wool cleaning is a crucial preliminary step to ensure the quality of subsequent spinning and weaving processes. During collection and storage, wool raw materials easily accumulate mud, sand, grass clippings, grease, and other impurities. Incomplete cleaning not only affects the core qualities of wool fibers, such as bulk and softness, but also, with the textile industry's increasing demands for production efficiency and product quality, traditional single-cleaning methods are no longer sufficient to meet the needs of large-scale, continuous production. The application of a dual-tank separate continuous circulation wool cleaning device can separate the cleaning and rinsing processes, avoiding secondary pollution of the rinsing process by wastewater after cleaning. Simultaneously, through water recycling, it significantly reduces water consumption, aligning with the current industry trend of green production and energy conservation. In existing wool cleaning technology, the mainstream cleaning equipment is mainly a single-tank cleaning structure. In terms of technical principle, this type of equipment mainly relies on injecting a certain amount of clean water or a mixture with detergent into the cleaning tank. The motor drives the stirring paddle or stirring roller to rotate at high speed in the tank. The water flow impact force generated by stirring and the mechanical friction between the stirring paddle and the wool are used to remove impurities from the wool.

[0003] Existing single-tank wool cleaning equipment suffers from incomplete wastewater filtration and is prone to clogging of the circulation system in practical applications. Because the existing equipment's filtration components are mostly simple screens located at the bottom of the cleaning tank, they can only intercept larger particles of impurities, and are ineffective at filtering fine particles such as mud and short fibers generated during wool cleaning. When the equipment attempts to achieve water circulation, unfiltered micro-impurities will enter the pump and circulation pipes with the wastewater. After long-term operation, these impurities tend to accumulate on the pump impeller and pipe walls, leading to decreased pump flow, insufficient pressure, and even pump seizure. This not only affects the normal operating efficiency of the equipment and increases maintenance costs and downtime, but also causes secondary contamination of the wool as the circulating water carries impurities back into the cleaning tank, reducing cleaning quality and failing to meet the stringent requirements for equipment stability and cleaning effect in large-scale production. Therefore, a dual-tank separated continuous circulation wool cleaning device is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a dual-tank separation type continuous circulation wool washing device, which aims to improve the problems of incomplete sewage filtration and easy blockage of the circulation system in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dual-tank separation type continuous circulation wool washing device, including a support frame, a water pump fixedly connected inside the support frame, a water outlet pipe fixedly connected to the top of the support frame, a water inlet pipe fixedly connected to the input end of the water pump, a material blocking tank fixedly connected to one end of the water inlet pipe, a chassis fixedly connected to the bottom of the material blocking tank, and a filter assembly provided on the inner wall of the material blocking tank. The filter assembly includes a material blocking mesh, which is slidably connected inside a material blocking cylinder. A hinge is fixedly connected to the outer wall of the material blocking cylinder. A cover plate is fixedly connected to one end of the hinge. Two fixing blocks are fixedly connected to one end of the cover plate. A handle is rotatably connected inside the two fixing blocks. A second fixing block is fixedly connected to the outer wall of the material blocking cylinder. A rotating block is fixedly connected to the top of the second fixing block. A rotating rod is rotatably connected inside the rotating block. Symmetrical clamps are rotatably connected to the outer wall of the rotating rod. A reset assembly is provided at the bottom of each of the two clamps.

[0006] As a further description of the above technical solution: the reset assembly includes two springs, the top ends of the two springs are respectively fixedly connected to the bottom of the two clamping plates, and the bottom ends of the two springs are fixedly connected to the top of the second fixing block.

[0007] As a further description of the above technical solution: a washing tank is fixedly connected to one side of the support frame, and a support block is fixedly connected to the left side of the washing tank.

[0008] As a further description of the above technical solution: a motor is fixedly connected to the top of the support block, and a rotating shaft is fixedly connected to the output end of the motor.

[0009] As a further description of the above technical solution: a second washing tank is fixedly connected to one side of the first washing tank, and the rotating shaft is rotatably connected to the inner walls of the first washing tank and the second washing tank.

[0010] As a further description of the above technical solution: two washing tanks are fixedly connected to the outer wall of the rotating shaft, and a sliding groove is provided on the inner wall of the second washing tank.

[0011] As a further description of the above technical solution: two limiting blocks are slidably connected inside the sliding grooves on the left and right sides of the washing pool 2, a sliding rod is slidably connected inside the sliding groove on one side of the washing pool 2, and a drain rack is fixedly connected to one side of the sliding rod.

[0012] This utility model has the following beneficial effects: 1. In this utility model, the sewage is driven by the suction of a water pump and enters the material tank through the inlet pipe. The sediment in the sewage is intercepted and collected by the material blocking net placed inside the material blocking tank. The hinge on one side of the material blocking tank drives the connected cover plate. By pulling the handle connected to the cover plate, it is opened upward for cleaning. This achieves the effect of cleaning and collecting the sediment in the sewage, solving the problem of water pump blockage caused by sediment accumulation in sewage, thereby improving the product quality of wool materials. 2. In this utility model, the sliding rod connected to the sliding groove on one side of the washing tank slides, thereby driving the drain rack connected to it to move up and down. The drain rack is limited by the limiting block, which realizes the draining effect of the washed wool material, so as to solve the problem that the freshly washed wool material is heavy and difficult to transport, thereby improving the efficiency of the wool washing device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of a dual-tank separation type continuous circulation wool cleaning device proposed in this utility model; Figure 2 This is a schematic diagram of the washing tank of a dual-tank separation continuous circulation wool washing device proposed in this utility model; Figure 3 This is a schematic diagram of the water pump structure of a dual-tank separation continuous circulation wool cleaning device proposed in this utility model; Figure 4 This is a cross-sectional schematic diagram of the material blocking screen of a dual-tank separation continuous circulation wool washing device proposed in this utility model. Figure 5 This is a schematic diagram of the material blocking cylinder of a dual-tank separation continuous circulation wool washing device proposed in this utility model; Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0014] Legend: 1. Support frame; 2. Water outlet pipe; 3. Water pump; 4. Material blocking bucket; 5. Water inlet pipe; 6. Washing tank two; 7. Washing tank one; 8. Motor; 9. Support block; 10. Rotating shaft; 11. Washing bucket; 12. Drain rack; 13. Limiting block; 14. Handle; 15. Fixing block one; 16. Hinge; 17. Material blocking net; 18. Cover plate; 19. Fixing block two; 20. Clamping plate; 21. Spring; 22. Rotating block; 23. Rotating rod; 24. Sliding rod; 25. Chassis. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Refer to Figure 1 , Figures 4-6 This utility model provides an embodiment of a dual-tank separation type continuous circulation wool washing device, including a support frame 1. The support frame 1 is welded from high-strength alloy steel, providing stable support for the entire device. A water pump 3 is fixedly connected inside the support frame 1. The water pump 3 is a high-flow centrifugal water pump, which is prior art and will not be described in detail here. A water outlet pipe 2 is fixedly connected to the top of the support frame 1. The water outlet pipe 2 is made of corrosion-resistant PVC material. A water inlet pipe 5 is fixedly connected to the input end of the water pump 3. The water inlet pipe 5 is also made of PVC material with a smooth inner wall, which can reduce water flow resistance. A material blocking tank 4 is fixedly connected to one end of the water inlet pipe 5. The material blocking tank 4 is made of 304 stainless steel, which has good corrosion resistance and sealing performance. A base plate 25 is fixedly connected to the bottom of the material blocking tank 4. The base plate 25 is a thickened steel plate structure and is welded and fixed to the material blocking tank 4. A filter component is provided on the inner wall of the material blocking tank 4. This component can effectively filter wool impurities in the water and ensure the cleanliness of the circulating water.

[0017] The filter assembly includes a filter screen 17, which is woven from high-hardness stainless steel wire. This screen effectively blocks impurities such as wool without excessively obstructing water flow. The filter screen 17 is slidably connected inside the filter tank 4, allowing for easy periodic removal for cleaning or replacement. A hinge 16, made of metal, is fixedly connected to the outer wall of the filter tank 4. This hinge offers good flexibility and wear resistance. A cover plate 18, made of stainless steel, is fixedly connected to one end of the hinge 16 and fits snugly against the edge of the filter tank 4. Two fixing blocks 15 are fixedly connected to one end of the cover plate 18, with handles 14 rotatably connected inside for easy opening and closing. A second fixing block 19, also made of metal, is fixedly welded to the filter tank 4. A rotating block 22 is fixedly connected to the top of the second fixing block 19. The rotating block 22 is rotatably connected to a rotating rod 23, which provides support for the opening and closing of the clamping plate 20. The outer wall of the rotating rod 23 is rotatably connected to symmetrical clamping plates 20. The inner side of the clamping plate 20 is covered with an anti-slip pad, which can tightly clamp the handle 14, thereby firmly fixing the cover plate 18. The bottom of both clamping plates 20 is provided with a reset assembly, which includes two springs 21. The springs 21 are made of high-strength spring steel and have good elasticity and toughness. The top ends of the two springs 21 are fixedly connected to the bottom of the two clamping plates 20, and the bottom ends of the two springs 21 are fixedly connected to the top of the fixing block 2 19.

[0018] Reference Figures 4-6 A washing tank 7 is fixedly connected to one side of the support frame 1. A support block 9, made of metal, is fixedly connected to the left side of the washing tank 7 and can stably support the motor 8. The motor 8 is fixedly connected to the top of the support block 9. The motor 8 is a high-torque variable frequency motor, which is existing technology and will not be described in detail here. A rotating shaft 10 is fixedly connected to the output end of the motor 8. The rotating shaft 10 is made of high-strength alloy steel and can effectively transmit the power of the motor 8 to the washing tank 11. A washing tank 6 is fixedly connected to one side of the washing tank 7. The rotating shaft 10 is rotatably connected to the inner wall of the washing tank 7 and the washing tank 6, ensuring the stability of the washing tank. The rotating shaft 10 rotates stably. Two washing tubs 11 are fixedly connected to the outer wall of the rotating shaft 10. The washing tubs 11 are made of stainless steel and have dense small holes in the tub wall to facilitate water flow. During rotation, they can cause the wool to tumble. The inner wall of the second washing tank 6 has a sliding groove. Two limit blocks 13 are slidably connected inside the sliding grooves on the left and right sides of the second washing tank 6. A sliding rod 24 is slidably connected inside the sliding groove on one side of the second washing tank 6. The sliding rod 24 is made of metal and has a smooth surface, so it can slide flexibly in the sliding groove. A drain rack 12 is fixedly connected to one side of the sliding rod 24. The washed wool is placed on it to achieve initial drainage of the wool, which is convenient for subsequent processing.

[0019] Working principle: In the process of using this wool cleaning device, firstly, the water pump 3 is started to start the infinite circulation of water. The unwashed wool material is placed inside the washing tub 11 in the washing tank 1 7. Then, the motor 8 is started, and the rotational force of the motor drives the rotating shaft 10 connected to the output end to rotate, thereby causing the washing tub 11 connected to the outer wall of the rotating shaft 10 to rotate due to the rotational force, thus cleaning the wool material placed inside. After the first cleaning is completed, the motor 8 is turned off and the wool material is moved to the washing tub 11 inside the washing tank 2 6. The motor 8 is started again to rinse the wool material. After cleaning, the cleaned wool material is moved to the drain rack 12. The wool material is moved upward out of the water surface by the sliding rod 24 connected to it, and pushed out of the limiting blocks 13 on both sides of the washing tank 2 6 to fix the drain rack 12. Finally, the material is discharged.

[0020] During the wool material cleaning process, the water pump 3 continuously circulates the water flow. The sewage water at the bottom of washing tank 1 7 and washing tank 2 6 is drawn into the connected material blocking tank 4 through the inlet pipe 5 by the suction of the water pump 3. When the sewage passes through the material blocking tank 4, the wool mud and other sediment mixed in it will be intercepted by the material blocking net 17 inside the material blocking tank 4. When the material blocking net 17 needs to be disassembled and cleaned, firstly, lift up the cover plate 18 on the top of the material blocking tank 4, then take out the material blocking net 17 for cleaning, and finally insert the cleaned material blocking net 17 back into the material blocking tank 4 and close and fix the cover plate 18. This achieves the convenient disassembly and maintenance of the material blocking net 17, thereby achieving the initial cleaning and filtration of sewage and ensuring that the water pump 3 will not be blocked by sediment in the sewage.

Claims

1. A dual-tank separation type continuous circulation wool washing device, comprising a support frame (1), characterized in that: A water pump (3) is fixedly connected inside the support frame (1), a water outlet pipe (2) is fixedly connected to the top of the support frame (1), a water inlet pipe (5) is fixedly connected to the input end of the water pump (3), a material blocking bucket (4) is fixedly connected to one end of the water inlet pipe (5), a chassis (25) is fixedly connected to the bottom of the material blocking bucket (4), and a filter assembly is provided on the inner wall of the material blocking bucket (4). The filter assembly includes a material blocking mesh (17), which is slidably connected inside the material blocking barrel (4). A hinge (16) is fixedly connected to the outer wall of the material blocking barrel (4). A cover plate (18) is fixedly connected to one end of the hinge (16). Two fixing blocks (15) are fixedly connected to one end of the cover plate (18). A handle (14) is rotatably connected inside the two fixing blocks (15). A fixing block (19) is fixedly connected to the outer wall of the material blocking barrel (4). A rotating block (22) is fixedly connected to the top of the fixing block (19). A rotating rod (23) is rotatably connected inside the rotating block (22). A left-right symmetrical clamping plate (20) is rotatably connected to the outer wall of the rotating rod (23). A reset assembly is provided at the bottom of both clamping plates (20).

2. The dual-tank separation type continuous circulation wool cleaning device according to claim 1, characterized in that: The reset assembly includes two springs (21), the top ends of the two springs (21) are fixedly connected to the bottom of the two clamps (20), and the bottom ends of the two springs (21) are fixedly connected to the top of the second fixing block (19).

3. The dual-tank separation type continuous circulation wool washing device according to claim 2, characterized in that: The support frame (1) is fixedly connected to a washing tank (7) on one side, and a support block (9) is fixedly connected to the left side of the washing tank (7).

4. The dual-tank separation type continuous circulation wool cleaning device according to claim 3, characterized in that: The top of the support block (9) is fixedly connected to a motor (8), and the output end of the motor (8) is fixedly connected to a rotating shaft (10).

5. A dual-tank separation type continuous circulation wool cleaning device according to claim 4, characterized in that: The washing pool one (7) is fixedly connected to the washing pool two (6) on one side, and the rotating shaft (10) is rotatably connected to the inner wall of the washing pool one (7) and the washing pool two (6).

6. A dual-tank separation type continuous circulation wool cleaning device according to claim 5, characterized in that: Two washing tanks (11) are fixedly connected to the outer wall of the rotating shaft (10), and a sliding groove is provided on the inner wall of the second washing tank (6).

7. A dual-tank separation type continuous circulation wool cleaning device according to claim 6, characterized in that: Two limiting blocks (13) are slidably connected inside the sliding grooves on both sides of the washing pool (6). A sliding rod (24) is slidably connected inside the sliding groove on one side of the washing pool (6). A drain rack (12) is fixedly connected to one side of the sliding rod (24).

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