High-holding polyester draw textured yarn oiling mechanism
Patent Information
- Application Number
- CN202522409111.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-13
AI Technical Summary
现有的涤纶加弹丝上油机构在上油过程中,涤纶加弹丝表面的毛刺在导线轮的摩擦接触过程中,极易从丝束表面脱落,进而混入油箱内的油液中,脱落的毛刺会随油液流动及轴杆的转动不断积聚,逐渐缠绕在轴杆与导线轮的连接部位及轴杆外壁上,导致毛刺缠绕在轴杆和导线轮外壁,降低了设备的运行效率,影响丝束输送的稳定性
本实用新型通过设置由导油斗、滑轨、导向块和弧形过滤网组成的过滤组件,能够对油箱内含有毛刺的油液进行有效过滤,避免毛刺随油液流动积聚并缠绕在轴杆与导线轮的连接部位及轴杆外壁,从而保证轴杆与导线轮的顺畅转动,提升设备的运行效率;
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Figure CN224784463U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of oiling mechanisms, and in particular to an oiling mechanism for high-cohesion polyester elastic yarn. Background Technology
[0002] Polyester textured yarn, as a synthetic fiber material with high cohesion and strong mechanical stability, has extremely wide applications in textiles, home textiles, and industrial fabrics. Oiling treatment forms a uniform oil film on the surface of the yarn bundle, improving its lubrication, antistatic properties, and bundling effect. This effectively prevents problems such as fuzzing, breakage, and tangling during subsequent weaving and dyeing processes, thus ensuring the quality stability of the final product. In existing polyester textured yarn oiling mechanisms, burrs on the surface of the polyester textured yarn easily detach from the yarn bundle during frictional contact with the guide wheel, mixing into the oil in the tank. These detached burrs accumulate with the oil flow and shaft rotation, gradually wrapping around the connection between the shaft and the guide wheel, as well as the outer wall of the shaft. This burr buildup reduces equipment operating efficiency and affects the stability of yarn conveying. Therefore, this invention proposes a high-cohesion polyester textured yarn oiling mechanism. Utility Model Content
[0003] The purpose of this invention is to address the problem in the prior art where burrs on the surface of polyester textured yarn easily detach from the yarn surface during the frictional contact of the guide wheel, and then mix into the oil in the oil tank. The detached burrs accumulate continuously with the flow of oil and the rotation of the shaft, gradually wrapping around the connection between the shaft and the guide wheel and the outer wall of the shaft, resulting in burrs wrapping around the shaft and the outer wall of the guide wheel, reducing the operating efficiency of the equipment and affecting the stability of the yarn conveying. The invention proposes a high-cohesion polyester textured yarn oiling mechanism.
[0004] The technical solution of this utility model: A high-cohesion polyester textured yarn oiling mechanism includes: an oil tank, a shaft rotatably mounted inside the oil tank, multiple guide wheels fixedly sleeved on the outer wall of the shaft, and guide grooves respectively opened on the outer wall of the guide wheels; slots opened on both sides of the oil tank, a lower pressure plate arranged inside the slots, multiple lower pressure grooves opened on the upper surface of the lower pressure plate, a scraper ring arranged inside the lower pressure groove, the scraper ring being movably sleeved with the polyester textured yarn, and an upper pressure component for adjusting the pressure of the scraper ring arranged inside the slots; an oil receiving tank fixedly mounted on one side of the oil tank, an oil pump arranged on one side of the oil receiving tank, the input end of the oil pump being connected to the oil receiving tank through a pipe, and a connecting pipe connected to the output end of the oil receiving tank, one end of the connecting pipe penetrating the oil tank and extending into the interior, and two sets of filter components for oil filtration penetrating one side of the oil tank.
[0005] Optionally, the upper pressure assembly includes an upper pressure plate disposed inside the slot, the bottom surface of the upper pressure plate having multiple upper pressure grooves, connecting blocks fixedly disposed on both sides of the upper pressure plate, and adjusting bolts threaded through the connecting blocks, one end of the adjusting bolts being threadedly connected to the oil tank.
[0006] Optionally, the filter assembly includes an oil guide hopper that extends through the outer wall of the oil tank. A set of slide rails is fixedly installed on the bottom surface of the oil guide hopper. A filter screen is fixedly installed between the slide rails. Guide blocks are fixedly installed on both sides of the filter screen. The guide blocks are slidably connected to the slide rails.
[0007] Optionally, a set of sliders is fixedly provided on the inner wall of the slot, and a first sliding groove is provided on both sides of the lower pressure plate, the first sliding groove being slidably connected to the slider.
[0008] Optionally, the scraper ring is made of rubber and is located between the lower pressure groove and the upper pressure groove, wherein the lower pressure groove and the upper pressure groove are configured with an arc shape.
[0009] Optionally, the oil tank is provided with a threaded hole, which is threadedly connected to the adjusting bolt.
[0010] Optionally, a pull plate is fixedly provided on one side of the filter screen, the filter screen is configured with an arc-shaped structure, and the filter screen is located directly above the oil receiving tank.
[0011] Optionally, a second sliding groove is provided on each side of the upper pressure plate, and the second sliding groove is slidably connected to the slider.
[0012] In summary, this application includes at least one of the following beneficial technical effects: This utility model, by setting up a filter assembly consisting of an oil guide hopper, a slide rail, a guide block, and an arc-shaped filter screen, can effectively filter oil containing burrs in the oil tank, preventing burrs from accumulating with the oil flow and getting tangled at the connection between the shaft and the guide wheel and on the outer wall of the shaft, thereby ensuring smooth rotation of the shaft and the guide wheel and improving the operating efficiency of the equipment. Furthermore, this utility model, by setting a scraper ring made of rubber, a lower pressure plate with a lower pressure groove, and an upper pressure assembly consisting of an upper pressure plate, an upper pressure groove, a connecting block, and an adjusting bolt, can flexibly adjust the pressure of the scraper ring on the polyester textured yarn, so as to scrape off excess oil on the surface of the polyester textured yarn and ensure the uniformity of oiling of the yarn bundle. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the high-cohesion polyester elastic yarn oiling mechanism; Figure 2 yes Figure 1 A partial diagram of the split structure; Figure 3 yes Figure 2 Schematic diagram of the structure of the upper and middle pressure components; Figure 4 yes Figure 2 A schematic diagram of the split structure of the filtering component.
[0014] Figure label: 1. Oil tank; 2. Shaft; 3. Guide wheel; 4. Guide groove; 5. Slot; 6. Lower pressure plate; 7. Lower pressure groove; 8. Scraper ring; 9. Upper pressure assembly; 91. Upper pressure plate; 92. Upper pressure groove; 93. Connecting block; 94. Adjusting bolt; 10. Oil tank connection; 11. Oil pump; 12. Connecting pipe; 13. Filter assembly; 131. Oil guide hopper; 132. Slide rail; 133. Filter screen; 134. Guide block; 14. Slider; 15. First slide groove; 16. Threaded hole; 17. Pull plate; 18. Second slide groove. Detailed Implementation
[0015] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0016] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0017] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] Example like Figure 1 and Figure 2 As shown, the high-cohesion polyester textured yarn oiling mechanism proposed in this utility model includes: an oil tank 1, a shaft 2 rotatably mounted inside the oil tank 1 via a bearing, a plurality of guide wheels 3 fixedly sleeved on the outer wall of the shaft 2, and the plurality of guide wheels 3 are arranged in an equidistant array on the outer wall of the shaft 2. The outer wall of the guide wheels 3 is provided with guide grooves 4, and the guide grooves 4 are arc-shaped structures that can fit tightly against the polyester textured yarn, thereby limiting the position of the polyester textured yarn and ensuring stable transmission during the oiling process.
[0021] Furthermore, slots 5 are respectively provided on both sides of the oil tank 1. A lower pressure plate 6 is provided inside the slot 5. Multiple lower pressure grooves 7 are provided on the upper surface of the lower pressure plate 6. A scraper ring 8 is provided inside the lower pressure groove 7. The scraper ring 8 is made of rubber, which can avoid excessive pressure during the oil scraping process of polyester elastic yarn. The scraper ring 8 is located between the lower pressure groove 7 and the upper pressure groove 92. The lower pressure groove 7 and the upper pressure groove 92 are arc-shaped, which can make the lower pressure groove 7 and the upper pressure groove 92 fit tightly against the outer wall of the scraper ring 8. The scraper ring 8 is movably sleeved with the polyester elastic yarn. The pressure of the scraper ring 8 can scrape off the excess oil on the surface of the polyester elastic yarn, ensuring uniform oiling.
[0022] Secondly, an oil receiving tank 10 is fixedly installed on one side of the oil tank 1, and an oil pump 11 is installed on one side of the oil receiving tank 10. The input end of the oil pump 11 is connected to the oil receiving tank 10 through a pipe, and a connecting pipe 12 is connected to the output end of the oil receiving tank 10. One end of the connecting pipe 12 passes through the oil tank 1 and extends into the interior, so that the oil inside the oil receiving tank 10 can be transported to the interior of the oil tank 1 through the oil pump 11.
[0023] like Figure 2 and Figure 3As shown, the slot 5 is equipped with an upper pressure assembly 9 for adjusting the pressure of the scraper ring 8. The upper pressure assembly 9 includes an upper pressure plate 91 disposed inside the slot 5. The bottom surface of the upper pressure plate 91 has multiple upper pressure grooves 92, which are arranged in an equidistant array on the bottom surface of the upper pressure plate 91. Connecting blocks 93 are fixedly disposed on both sides of the upper pressure plate 91. Adjusting bolts 94 are threaded through the connecting blocks 93. The oil tank 1 has a threaded hole 16, which is threadedly connected to the adjusting bolt 94. The pressure of the upper pressure plate 91 on the scraper ring 8 can be adjusted by rotating the adjusting bolt 94.
[0024] like Figure 2 and Figure 4 As shown, two sets of filter assemblies 13 for oil filtration are installed through one side of the oil tank 1. The filter assembly 13 includes an oil guide hopper 131 that runs through the outer wall of the oil tank 1. A set of slide rails 132 is fixedly installed on the bottom surface of the oil guide hopper 131. A filter screen 133 is fixedly installed between the slide rails 132. The filter screen 133 has an arc-shaped structure, which can collect burrs inside after filtering the oil. The filter screen 133 is located directly above the receiving tank 10, which allows the filter screen 133 to discharge the filtered oil into the receiving tank 10. Guide blocks 134 are fixedly installed on both sides of the filter screen 133. The guide blocks 134 are slidably connected to the slide rails 132. A pull plate 17 is fixedly installed on one side of the filter screen 133, which can be used to remove the filter screen 133 from between the slide rails 132 for cleaning.
[0025] Furthermore, a set of sliders 14 are fixedly installed on the inner wall of the slot 5. The lower pressure plate 6 has first sliding grooves 15 on both sides, which are slidably connected to the sliders 14. The upper pressure plate 91 has second sliding grooves 18 on both sides, which are slidably connected to the sliders 14. The sliders 14, in conjunction with the first sliding grooves 15 and the second sliding grooves 18, can guide the lower pressure plate 6 and the upper pressure plate 91, making their mutual compression more precise.
[0026] The working principle of this embodiment is as follows: First, the high cohesion polyester elastic yarn to be oiled is passed through the scraper rings 8 in the slots 5 on both sides of the oil tank 1 in sequence, and then embedded into the guide groove 4 of the guide wheel 3 inside the oil tank 1 to ensure that the yarn bundle is in close contact with the inner wall of the guide groove 4.
[0027] Next, rotate the adjusting bolt 94 on the connecting block 93. By using the threaded engagement between the adjusting bolt 94 and the threaded hole 16 on the oil tank 1, the upper pressure plate 91 is driven to move up and down along the slider 14 in the slot 5. Then, the upper pressure groove 92 squeezes the scraper ring 8 on the lower pressure plate 6 until the scraper ring 8 forms a suitable clamping pressure on the wire bundle, ensuring that excess oil can be scraped off without damaging the wire bundle.
[0028] Subsequently, shaft 2 drives guide wheel 3 to rotate at a constant speed. The polyester elastic yarn moves smoothly in the oil in oil tank 1 as guide wheel 3 rotates, completing the oil immersion operation. During this process, impurities such as burrs in the oil in the oil tank will enter the filter screen 133 through the oil guide hopper 131. The filter screen 133 filters the impurities such as burrs in the oil and traps them inside the filter screen 133. The filtered oil drips into the oil receiving tank 10, preventing impurities from accumulating at the connection between shaft 2 and guide wheel 3 and on the outer wall of shaft 2, ensuring that shaft 2 and guide wheel 3 always rotate smoothly.
[0029] Then, the oil pump 11 is started, and the oil collected in the oil tank 10 is drawn out by the oil pump 11 and transported back to the oil tank 1 through the connecting pipe 12, so as to realize the recycling of the oil.
[0030] Finally, the filter screen 133 is removed from between the slide rails 132 by pulling plate 17 for cleaning.
[0031] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A high-cohesion polyester elastic yarn oiling mechanism, characterized in that, include: The oil tank (1) has a rotating shaft (2) inside. Multiple guide wheels (3) are fixedly sleeved on the outer wall of the shaft (2). Guide grooves (4) are opened on the outer wall of the guide wheels (3). The slots (5) are provided on both sides of the oil tank (1). The slots (5) are provided with a lower pressure plate (6). The upper surface of the lower pressure plate (6) is provided with multiple lower pressure grooves (7). The lower pressure grooves (7) are provided with scraper rings (8). The scraper rings (8) are movably connected to the polyester elastic yarn. The slots (5) are provided with an upper pressure assembly (9) for adjusting the pressure of the scraper rings (8). An oil receiving tank (10) is fixedly installed on one side of the oil tank (1). An oil pump (11) is installed on one side of the oil receiving tank (10). The input end of the oil pump (11) is connected to the oil receiving tank (10) through a pipe. A connecting pipe (12) is connected to the output end of the oil receiving tank (10). One end of the connecting pipe (12) passes through the oil tank (1) and extends into the interior. Two sets of filter components (13) for filtering oil are installed through one side of the oil tank (1).
2. The high-cohesion polyester elastic yarn oiling mechanism according to claim 1, characterized in that, The upper pressure assembly (9) includes an upper pressure plate (91) disposed inside the slot (5). The bottom surface of the upper pressure plate (91) is provided with multiple upper pressure slots (92). Connecting blocks (93) are fixedly disposed on both sides of the upper pressure plate (91). An adjusting bolt (94) is threaded through the connecting block (93). One end of the adjusting bolt (94) is threadedly connected to the oil tank (1).
3. The high-cohesion polyester elastic yarn oiling mechanism according to claim 1, characterized in that, The filter assembly (13) includes an oil guide hopper (131) that runs through the outer wall of the oil tank (1). A set of slide rails (132) is fixedly installed on the bottom surface of the oil guide hopper (131). A filter screen (133) is fixedly installed between the slide rails (132). Guide blocks (134) are fixedly installed on both sides of the filter screen (133). The guide blocks (134) are slidably connected to the slide rails (132).
4. The high-cohesion polyester elastic yarn oiling mechanism according to claim 2, characterized in that, A set of sliders (14) is fixedly provided on the inner wall of the slot (5), and the lower pressure plate (6) has a first sliding groove (15) on both sides, and the first sliding groove (15) is slidably connected to the slider (14).
5. The high-cohesion polyester elastic yarn oiling mechanism according to claim 2, characterized in that, The scraper ring (8) is made of rubber and is located between the lower pressure groove (7) and the upper pressure groove (92). The lower pressure groove (7) and the upper pressure groove (92) are arc-shaped structures.
6. The high-cohesion polyester elastic yarn oiling mechanism according to claim 2, characterized in that, The oil tank (1) has a threaded hole (16) which is threadedly connected to the adjusting bolt (94).
7. The high-cohesion polyester elastic yarn oiling mechanism according to claim 3, characterized in that, A pull plate (17) is fixedly installed on one side of the filter screen (133). The filter screen (133) is an arc-shaped structure and is located directly above the oil receiving tank (10).
8. The high-cohesion polyester elastic yarn oiling mechanism according to claim 4, characterized in that, The upper pressure plate (91) has a second sliding groove (18) on each side, and the second sliding groove (18) is slidably connected to the slider (14).