A dye circulation device for overflow dyeing machine
Patent Information
- Application Number
- CN202522833374.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-12-31
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种溢流染色机染料循环利用装置,便于对加热管组进行清理维护等优点,解决了传统的加热管组件清理麻烦的问题
通过设置侧盖与内部的加热管组连接,需要进行清理时,解除对侧盖上锁架与锁扣的限位,通过侧盖将加热管组沿着导杆向外拉动,从而将加热管组从换热器壳体内拉出,便于对清理加热管组件,清理完毕后,再次将侧盖复位进行锁定,较为方便。
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Figure CN224784479U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of overflow dyeing machine technology, specifically to an overflow dyeing machine dye recycling device. Background Technology
[0002] An overflow dyeing machine is a machine used for dyeing various knitted fabrics such as pure cotton, pure polyester, cotton-polyester blends, and spandex. Generally, the pre-treated fabric is sent to the overflow dyeing machine, where the dye liquor is applied to the fabric under high temperature and pressure, giving the fabric various colors.
[0003] For example, Chinese Patent CN118374940A discloses an overflow dyeing machine, which includes a dyeing machine body. A fabric outlet box is provided at the fabric outlet of the dyeing machine body. A water-squeezing device is provided on the fabric outlet box. The water-squeezing device includes a first water-squeezing roller, a second water-squeezing roller, and a recovery tank. The first water-squeezing roller and the second water-squeezing roller are arranged vertically and form a water-squeezing channel for the fabric to pass through between the first water-squeezing roller and the second water-squeezing roller. The first water-squeezing roller is located on the second water-squeezing roller and is connected to a driving component. The driving component is used to drive the water-squeezing roller to rise and fall to narrow the water-squeezing channel. The recovery tank is located below the water-squeezing roller. A return pipe is connected to the bottom of the recovery tank. The return pipe is used to guide the dye liquor in the recovery tank back into the overflow dyeing machine. This application reduces the adverse effects of dye liquor on the working environment during fabric output and saves resources. Traditional overflow dyeing machines recycle excess dye after dyeing the fabric and continue to heat it for reuse. However, when the dye is reheated after passing through the heat exchanger, the burrs on the fabric through which the dye passes are easily retained on the surface of the heat exchanger heating components, which can affect the heating efficiency of the heat exchanger heating components in the long run. However, the heating components inside the heat exchanger are inconvenient to disassemble and clean, which is quite troublesome. Therefore, an overflow dye recycling device is proposed to solve the above problems. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides an overflow dyeing machine dye recycling device, which has advantages such as facilitating the cleaning and maintenance of the heating tube assembly and solving the problem of cumbersome cleaning of traditional heating tube components.
[0005] (II) Technical Solution To achieve the above-mentioned purpose of facilitating the cleaning of the heating tube assembly, this utility model provides the following technical solution: an overflow dyeing machine dye recycling device, including a heat exchanger shell, a circulation pump is provided at the bottom of the heat exchanger shell, the input end of the circulation pump is connected to the dyeing machine, and the output end of the circulation pump is connected to the interior of the heat exchanger shell; A side cover is provided at one end of the heat exchanger housing. A locking component is provided at one end of the side cover. A heating tube assembly is installed inside the heat exchanger housing, and one end of the heating tube assembly is fixedly connected to one side of the inner wall of the side cover.
[0006] Preferably, support columns are fixedly installed at the four corners of the bottom end of the heat exchanger shell to support the heat exchanger shell.
[0007] Preferably, a feeding pipe is fixedly connected to the other end of the heat exchanger shell, and a feeding pipe is fixedly installed on the outer surface of the top of the heat exchanger shell. Dye is replenished into the interior through the feeding pipe, and the dye that has been heated is transported back into the dyeing machine cylinder through the feeding pipe to continue dyeing the fabric.
[0008] Preferably, the locking assembly includes a locking frame integrally mounted on the outer surface of the four shafts of the side cover, a latch is fixedly installed around one end of the heat exchanger housing, and a locking pin is installed between the locking frame and the latch for locking and limiting, and releasing the limiting of the locking frame and latch on the side cover.
[0009] Preferably, a mounting bracket is fixedly installed at one end of the interior of the heat exchanger shell, and the mounting bracket is fixedly connected to the inner wall of the heat exchanger shell through corner brackets around the perimeter. A guide rod is fixedly installed on one side of the mounting bracket, and the guide rod passes through one end of the heating tube assembly, and one end of the heating tube assembly is slidably connected to the guide rod. The heating tube assembly is pulled outward along the guide rod by the side cover.
[0010] (III) Beneficial Effects Compared with the prior art, this utility model provides a dye recycling device for an overflow dyeing machine, which has the following beneficial effects: By connecting the side cover to the internal heating tube assembly, when cleaning is required, the locking bracket and latch on the side cover are released, and the heating tube assembly is pulled outward along the guide rod through the side cover, thereby pulling the heating tube assembly out of the heat exchanger shell, which facilitates cleaning of the heating tube assembly. After cleaning, the side cover is reset and locked again, which is quite convenient. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram of the side cover of this utility model in the open state; Figure 3 This is a schematic diagram of the overall structure of the side cover of this utility model.
[0012] In the diagram: 1. Heat exchanger shell; 11. Support column; 12. Circulating pump; 13. Feed pipe; 14. Feeding pipe; 2. Side cover; 21. Locking bracket; 22. Locking pin; 23. Locking buckle; 24. Heating tube assembly; 25. Mounting bracket; 26. Guide rod. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-3 The present invention provides the following technical solution: an overflow dyeing machine dye recycling device, including a heat exchanger shell 1, a circulation pump 12 is provided at the bottom end of the heat exchanger shell 1, the input end of the circulation pump 12 is connected to the dyeing machine, and the output end of the circulation pump 12 is connected to the interior of the heat exchanger shell 1. In this embodiment, support columns 11 are fixedly installed at the four corners of the bottom end of the heat exchanger shell 1 to support the heat exchanger shell 1.
[0015] Preferably, a feeding pipe 14 is fixedly connected to the other end of the heat exchanger shell 1, and a feeding pipe 13 is fixedly installed on the outer surface of the top end of the heat exchanger shell 1. Dye is replenished to the interior through the feeding pipe 13, and the dye that has been heated is transported back to the dyeing machine cylinder through the feeding pipe 14 to continue dyeing the fabric.
[0016] In this embodiment, the side cover 2 is disposed at one end of the heat exchanger housing 1, and a locking component is provided at one end of the side cover 2. A heating tube assembly 24 is installed inside the heat exchanger housing 1, and one end of the heating tube assembly 24 is fixedly connected to one side of the inner wall of the side cover 2.
[0017] The locking assembly includes a locking frame 21 integrally mounted on the outer surface of the four axes of the side cover 2. A latch 23 is fixedly installed around one end of the heat exchanger housing 1. A locking pin 22 is installed between the locking frame 21 and the latch 23 for locking and limiting, and the locking frame 21 and the latch 23 on the side cover 2 are released from their limiting positions.
[0018] In this embodiment, it should also be noted that an installation bracket 25 is fixedly installed at one end of the interior of the heat exchanger housing 1, and the installation bracket 25 is fixedly connected to the inner wall of the heat exchanger housing 1 through the corner brackets around the perimeter. A guide rod 26 is fixedly installed on one side of the installation bracket 25, and the guide rod 26 passes through one end of the heating tube assembly 24, and one end of the heating tube assembly 24 is slidably connected to the guide rod 26. The heating tube assembly 24 is pulled outward along the guide rod 26 by the side cover 2.
[0019] The working principle of this embodiment is as follows: During use, the dye in the dyeing machine cylinder is transported to the heat exchanger housing 1 by the circulating pump 12, and then reheated by the internal heating tube group 24. After the dye has been heated, it is transported back to the dyeing machine cylinder through the feeding pipe 14 to continue dyeing the fabric. When cleaning is required, release the limiting position of the locking bracket 21 and the latch 23 on the side cover 2, and pull the heating tube assembly 24 outward along the guide rod 26 through the side cover 2, thereby pulling the heating tube assembly 24 out of the heat exchanger housing 1, which makes it easier to clean the heating tube assembly 24. After cleaning, reset the side cover 2 and lock it again, which is quite convenient.
[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dye recycling device for an overflow dyeing machine, characterized in that, include: A heat exchanger housing (1) is provided with a circulation pump (12) at the bottom end of the heat exchanger housing (1). The input end of the circulation pump (12) is connected to the dyeing machine, and the output end of the circulation pump (12) is connected to the interior of the heat exchanger housing (1). A side cover (2) is provided at one end of the heat exchanger housing (1). A locking component is provided at one end of the side cover (2). A heating tube assembly (24) is installed inside the heat exchanger housing (1), and one end of the heating tube assembly (24) is fixedly connected to one side of the inner wall of the side cover (2).
2. The overflow dyeing machine dye recycling device according to claim 1, characterized in that: The heat exchanger shell (1) is fixedly installed at the four corners of the bottom end of the shell (1).
3. The overflow dyeing machine dye recycling device according to claim 1, characterized in that: The other end of the heat exchanger shell (1) is fixedly connected to a feeding pipe (14), and a feeding pipe (13) is fixedly installed on the outer surface of the top end of the heat exchanger shell (1).
4. The overflow dyeing machine dye recycling device according to claim 1, characterized in that: The locking assembly includes a locking frame (21) integrally mounted on the four-axis outer surface of the side cover (2), and a latch (23) is fixedly installed around one end of the heat exchanger housing (1). A locking pin (22) is installed between the locking frame (21) and the latch (23) for locking and limiting.
5. The overflow dyeing machine dye recycling device according to claim 1, characterized in that: An installation bracket (25) is fixedly installed at one end of the interior of the heat exchanger shell (1), and the installation bracket (25) is fixedly connected to the inner wall of the heat exchanger shell (1) through the corner brackets around the perimeter.
6. The overflow dyeing machine dye recycling device according to claim 5, characterized in that: A guide rod (26) is fixedly installed on one side of the mounting bracket (25), and the guide rod (26) passes through one end of the heating tube assembly (24), and one end of the heating tube assembly (24) is slidably connected to the guide rod (26).
Citation Information
Patent Citations
Overflow dyeing machine
CN118374940A