A hair-raising machine for arranging fruit thorns

Abstract

This utility model relates to the field of textile machinery technology and discloses a needle-arranging device for a raising machine, including a support mechanism and a modular mechanism detachably installed inside its roller. The modular mechanism includes a needle frame, an adjusting plate, a deflection shaft, and raising needles. By rotating an adjusting ring set on the needle frame, the adjusting plate is moved via bolts, causing the deflection shaft to slide within a slide rail, thereby adjusting the arrangement angle of the raising needles. This modular mechanism is connected to the roller through a quick-release mechanism consisting of a locking plate, a clamping plate, a pull plate, and a spring. This utility model solves the problems of fixed angles and inconvenient replacement and maintenance in existing devices, and has the advantages of convenient adjustment of the needle angle, multi-purpose use of a single mold, and improved equipment versatility. At the same time, its core module can be quickly disassembled and installed, greatly facilitating maintenance and effectively improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, and in particular to a device for arranging the spikes of a napping machine. Background Technology

[0002] In the finishing process of textiles, a raising process is often required to form a short, dense layer of nap on the surface, thereby improving the fabric's feel, appearance, and warmth retention. A raising machine is the key piece of equipment for this process; it typically uses high-speed rotating rollers covered with raising spikes to grip and comb the fabric surface, pulling out fibers to form nap.

[0003] In the napping process, the arrangement of the napping spikes on the roller, especially their angle of contact with the fabric, is a key process parameter that directly determines the final napping effect. Different fabric materials, thicknesses, and different requirements for the nap style often necessitate different arrangement angles of the napping spikes to achieve the best processing quality.

[0004] However, in many existing napping machine structures, the napping nuts are typically mounted at a fixed angle on rollers or specific mounting modules, and their arrangement cannot be changed once set. When production needs change and different napping angles are required, the factory has to replace the entire napping roller or core module. This not only leads to high equipment procurement and warehousing costs, but also the replacement process is time-consuming and labor-intensive, severely affecting the continuity and flexibility of production, and resulting in poor versatility of individual equipment.

[0005] Therefore, this utility model proposes a fruit arrangement device for a hair-raising machine to overcome the shortcomings of the prior art. Utility Model Content

[0006] In view of the problems in the existing technology of the fruit arrangement device of the hair-raising machine, such as the fixed arrangement angle of the hair-raising fruit that cannot be adjusted to adapt to different production needs, and the complicated and time-consuming replacement and maintenance process of its core hair-raising component, this utility model aims to provide a hair-raising fruit arrangement device with an improved structure that can effectively solve the above problems.

[0007] This utility model provides a thorn fruit arrangement device for a thorn fruit raising machine, which includes a modular mechanism; the modular mechanism includes a thorn fruit frame, an adjustment plate disposed in the thorn fruit frame, a deflection shaft rotatably connected to the adjustment plate, and thorn fruits fixedly connected to the deflection shaft; a slide rail extending axially is provided on the inner wall of the thorn fruit frame, the two ends of the deflection shaft are slidably connected in the slide rail, and the adjustment rail is provided through the frame wall of the thorn fruit frame.

[0008] The device also includes bolts and adjusting rings.

[0009] The bolt passes through the adjusting rail and is fixedly connected to the adjusting plate.

[0010] Furthermore, the adjusting ring is rotatably disposed on the outer surface of the thorny fruit frame, and the adjusting ring and the bolt are combined by means of transmission connection; with this structure, when the adjusting ring is rotated, the bolt can be driven to move along the adjusting rail, thereby driving the adjusting plate to move, and causing the deflection shaft to slide along the slide rail to change the tilt angle of the thorny fruit.

[0011] Preferably, the burr-removing fruit includes a roller, which is coaxially and fixedly connected to the deflection shaft. This arrangement makes the burr-removing fruit more stable and reliable when it is deflected at an angle and rotated during operation.

[0012] Preferably, the fruit frame is provided with two adjustment rings, and the adjustment rings are respectively located at diagonal positions of the fruit frame. This symmetrical layout makes the force more even and the adjustment process more stable when the operator makes angle adjustment.

[0013] Preferably, the fruit arrangement device of the hair-raising machine further includes a roller and a quick-release mechanism. The modular mechanism is detachably fixed inside the roller through the quick-release mechanism. This structure provides a basis for the rapid replacement and efficient maintenance of the core working components.

[0014] As a specific implementation of the quick-release mechanism, it includes a locking plate fixedly connected to the outer wall of the fruit frame, and a locking plate movably disposed on the roller and used for selectively engaging with the locking plate.

[0015] Furthermore, the quick-release mechanism also includes a pull plate, a connecting column, and a spring. The pull plate is connected to the locking plate through the connecting column. The spring is sleeved on the connecting column and acts between the locking plate and the roller, so that when the pull plate is released, the spring force automatically pushes the locking plate to lock the modular mechanism.

[0016] Preferably, the device further includes a support mechanism, which includes a support platform, and the roller is rotatably mounted on the support platform, thereby forming a stable and reliable working platform for the entire device.

[0017] As a further improvement to the support mechanism, it also includes a fabric wrapping frame fixedly connected to the support platform. The fabric wrapping frame is equipped with multiple rotating rollers, which are used to effectively guide and tension the fabric before the napping operation begins, ensuring a smooth processing process and uniform product quality.

[0018] This utility model has the following beneficial effects: 1. This utility model solves the problems of fixed arrangement angle and poor applicability of the burr fruit in the prior art by setting a linkage adjustment mechanism composed of an adjustment ring, bolts, adjustment plate and deflection shaft, so as to achieve the technical effect of conveniently adjusting the tilt angle of the burr fruit, realizing multiple uses of one mold, and improving the versatility and economy of the equipment.

[0019] 2. This utility model integrates the core napping component into an independent modular mechanism and uses a quick-release mechanism consisting of a pull plate, a clamping plate, and a spring to connect it to the roller. This solves the problems of complex and time-consuming core component replacement and maintenance processes and inconvenient operation in the prior art, and achieves the technical effect of quickly disassembling and assembling the entire napping module, simplifying operation, facilitating maintenance, and improving production efficiency.

[0020] 3. This utility model solves the problems of unstable transmission and low adjustment accuracy that may exist in some adjustment mechanisms by opening slide rails and adjustment rails on the fruit frame to guide the movement of the deflection shaft and adjustment plate respectively. It achieves the technical effect of ensuring a smooth and accurate angle adjustment process and making the overall structure of the device compact and reliable. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of a fruit arranging device for a hair-raising machine proposed in this utility model; Figure 2 This is a schematic diagram of the support platform of the fruit arranging device for a hair-removing machine proposed in this utility model. Figure 3 This is a schematic diagram of the thorn frame part of the thorn fruit arrangement device for a thorn fruit raising machine proposed in this utility model. Figure 4 This is a schematic diagram of the roller section of a fruit-arranging device for a hair-raising machine proposed in this utility model. Figure 5 for Figure 3 Enlarged view of point A in the middle; Figure 6 for Figure 4 Enlarged view of section B in the middle.

[0022] Legend: 1. Support mechanism; 101. Support platform; 102. Cloth wrapping frame; 103. Roller; 2. Modular mechanism; 201. Hair removal fruit; 202. Fruit frame; 203. Deflection shaft; 204. Roller; 205. Adjusting plate; 206. Bolt; 207. Adjusting ring; 208. Adjusting rail; 209. Slide rail; 210. Locking plate; 3. Quick release mechanism; 301. Clamping plate; 302. Pulling plate; 303. Connecting column; 304. Spring. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Example

[0024] Please refer to Figures 1 to 6 This utility model provides a thorn fruit arrangement device for a hair-raising machine, which aims to solve the problems of poor applicability caused by the fixed thorn fruit arrangement angle of the existing hair-raising device, and the complicated and time-consuming process of replacing and maintaining its core components.

[0025] like Figure 1 and Figure 2 As shown, the napping machine's napping arrangement device includes a support mechanism 1, on which a modular mechanism 2 is detachably mounted. The support mechanism 1 serves as the mounting and support platform for the entire device, while the modular mechanism 2 is used for directly napping the fabric. The support mechanism 1 includes a support platform 101, a wrapping frame 102, and a roller 103. The support platform 101 forms the base of the device, the roller 103 is rotatably mounted on the support platform 101, and the wrapping frame 102 is fixedly connected to the support platform 101. The wrapping frame 102 is equipped with multiple rotating rollers for guiding the fabric to be processed. The modular mechanism 2 is installed inside the roller 103.

[0026] Please refer to the following carefully. Figures 3 to 6 The modular mechanism 2 includes a spiked fruit frame 202, an adjusting plate 205, a deflection shaft 203, and a bristled spiked fruit 201. The spiked fruit frame 202 is the main frame of the modular mechanism 2. A slide rail 209 extending along its axial direction is provided on the inner wall of the spiked fruit frame 202, and an adjusting rail 208 is also provided through the frame wall of the spiked fruit frame 202. The adjusting plate 205 is located inside the spiked fruit frame 202. The two ends of the deflection shaft 203 are slidably connected to the slide rail 209, and the deflection shaft 203 is rotatably connected to the adjusting plate 205. The bristled spiked fruit 201 is fixedly connected to the deflection shaft 203 and moves synchronously with the deflection shaft 203.

[0027] To achieve precise adjustment of the arrangement angle of the burrs 201, the modular mechanism 2 also includes a bolt 206 and an adjusting ring 207. The bolt 206 passes through the adjusting rail 208 and one end is fixedly connected to the adjusting plate 205. This connection method allows the movement path of the adjusting plate 205 to be precisely guided by the adjusting rail 208. The adjusting ring 207 is rotatably set on the outer surface of the burr frame 202, and the other end of the adjusting ring 207 is connected to the bolt 206. This structure forms a complete transmission chain: when the adjusting ring 207 is rotated, it drives the bolt 206 to move along the trajectory of the adjusting rail 208. The bolt 206 drives the adjusting plate 205 to translate. The adjusting plate 205 then pushes the deflection shaft 203, which is rotatably connected to it, to slide along the slide rail 209. Finally, all the burrs 201 fixed on the deflection shaft 203 are simultaneously deflected at the tilt angle.

[0028] To enable the modular mechanism 2 to be quickly disassembled and installed, this embodiment also includes a quick-release mechanism 3, which connects the modular mechanism 2 to the roller 103 to form a specific structural fit relationship.

[0029] Please refer to the following carefully. Figure 1 , Figure 3 and Figure 4 The structure of quick-release mechanism 3 will be described in detail below: The quick-release mechanism 3 includes a locking plate 210, a clamping plate 301, a pull plate 302, a connecting post 303, and a spring 304. The locking plate 210 is fixedly connected to the outer wall of the spiked fruit frame 202 and serves as the locked part of the quick-release mechanism 3. The clamping plate 301 is movably mounted on the roller 103 and is used to selectively engage or disengage with the locking plate 210. The pull plate 302 is the manual operating component of the quick-release mechanism 3 and is connected to the clamping plate 301 via the connecting post 303. The spring 304 is sleeved on the connecting post 303 and acts between the clamping plate 301 and the roller 103. Specifically, one end of the spring 304 abuts against the clamping plate 301, and the other end abuts against the inner wall of the roller 103, providing an elastic force to reset the clamping plate 301.

[0030] In the assembled state, when the modular mechanism 2 needs to be installed, the operator pulls the pull plate 302. The pull plate 302 drives the locking plate 301 to move backward against the elastic force of the spring 304 through the connecting column 303, so that the locking plate 301 is released from its locked position. The modular mechanism 2 is then installed into the roller 103, so that the locking plate 210 is located on the movement path of the locking plate 301. After that, the pull plate 302 is released. Under the elastic force of the spring 304, the locking plate 301 will automatically move forward and lock the locking plate 210, thereby firmly locking the entire modular mechanism 2 onto the roller 103. The disassembly process is the opposite. Pulling the pull plate 302 will unlock it. This structure ensures that the installation and disassembly process is quick and convenient.

[0031] To further refine the structure of the hairy fruit 201, please refer to... Figure 6 The burr-reducing mechanism 201 specifically includes a roller 204, the outer circumferential surface of which is covered with a burr-reducing surface. The roller 204 is coaxially and fixedly connected to the deflection shaft 203, ensuring the stability and reliability of the burr-reducing action. Furthermore, for better adjustment, please refer to... Figure 3 and Figure 5 Two adjustment rings 207 are provided on the fruit frame 202, and these two adjustment rings 207 are preferably located at diagonal positions of the fruit frame 202. This layout makes it easy for operators to make stable and uniform angle adjustments.

[0032] Based on the above embodiments, the present invention may further include the following preferred technical solutions: As a preferred embodiment, in order to provide a stable mounting foundation and drive source for the entire device, refer to Figure 1 and Figure 2 The device also includes a support mechanism 1, which includes a support platform 101 and a roller 103 rotatably mounted on the support platform 101. The roller 103 is used to accommodate and drive the modular mechanism 2 to rotate.

[0033] As a further improvement to the function of support mechanism 1, in order to effectively guide and tension the fabric before napping, refer to Figure 1 The support mechanism 1 also includes a cloth wrapping frame 102 fixedly connected to the support platform 101. The cloth wrapping frame 102 is provided with multiple freely rotatable rotating rollers. The cloth to be processed can pass through these rotating rollers in sequence to ensure that it makes flat contact with the burr fruit 201.

[0034] As a specific implementation of the quick-release mechanism 3, refer to Figure 3 When the spring 304 pushes the locking plate 301, it can automatically reset and lock the locking plate 210, so that after the operator releases the pull plate 302, the modular mechanism 2 is immediately and reliably fixed, simplifying the operation steps and improving safety.

[0035] The working principle of the hair-raising machine's fruit-arranging device is as follows: When it is necessary to adjust the arrangement angle of the bristle fruit 201, the operator rotates the adjustment ring 207 located diagonally opposite the bristle fruit frame 202. The adjustment ring 207 drives the bolt 206 to move within the adjustment rail 208 through the transmission connection. The bolt 206 drives the adjustment plate 205 fixed thereto to move in translation. The adjustment plate 205 then pushes the deflection shaft 203 rotatably connected thereto, so that the deflection shaft 203 and the bristle fruit 201 and roller 204 fixed thereto slide and deflect within the slide rail 209, thereby conveniently adjusting the tilt angle of the bristle fruit 201 to adapt to different production needs.

[0036] When it is necessary to install or replace the modular mechanism 2, the operator pulls the pull plate 302 in the quick-release mechanism 3. The pull plate 302 drives the clamping plate 301 to move backward through the connecting column 303 and compresses the spring 304, thereby releasing the lock. The entire modular mechanism 2 is then installed into the roller 103 of the support mechanism 1, and the locking plate 210 on the side wall of the fruit frame 202 is positioned below the clamping plate 301. After releasing the pull plate 302, the elastic force of the spring 304 pushes the clamping plate 301 to reset, locking the locking plate 210, thereby quickly fixing the modular mechanism 2 onto the roller 103.

[0037] During the napping operation, the fabric to be processed is passed through the rotating rollers on the wrapping frame 102 in the support mechanism 1, so that one side of the fabric is in close contact with the surface of the napping needle 201 on the modular mechanism 2; the controller on the support platform 101 causes the roller 103 to rotate, and the roller 103 drives the modular mechanism 2 to rotate synchronously at high speed, so that the napping needle 201 performs continuous napping operation on the surface of the fabric.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A fruit-arranging device for a hair-raising machine, comprising a modular mechanism (2), wherein the modular mechanism (2) comprises: A thorny fruit frame (202) has a slide rail (209) extending axially on its inner wall, and an adjustment rail (208) is provided through the frame wall of the thorny fruit frame (202); an adjustment plate (205) is disposed inside the thorny fruit frame (202); a deflection shaft (203) is slidably connected at both ends to the slide rail (209), and the deflection shaft (203) is rotatably connected to the adjustment plate (205); and a bristly thorny fruit (201) is fixedly connected to the deflection shaft (203); The modular mechanism (2) is characterized in that it further includes a bolt (206) that passes through the adjusting rail (208) and is fixedly connected to the adjusting plate (205), thereby restricting the movement of the adjusting plate (205) to be guided by the adjusting rail (208); An adjusting ring (207) is rotatably mounted on the outer surface of the thorny fruit frame (202). The adjusting ring (207) is connected to the bolt (206) so that when the adjusting ring (207) rotates, it drives the bolt (206) to move along the adjusting rail (208), thereby driving the adjusting plate (205) to move and causing the deflection shaft (203) to slide along the slide rail (209) to change the tilt angle of the thorny fruit (201).

2. The fruit arrangement device for the hair-raising machine according to claim 1, characterized in that, The bristle fruit (201) includes a roller (204), which is coaxially and fixedly connected to the deflection shaft (203).

3. The fruit arrangement device for the hair-raising machine according to claim 1, characterized in that, Two adjustment rings (207) are provided on the fruit frame (202), and the adjustment rings (207) are respectively located at diagonal positions of the fruit frame (202).

4. The fruit arrangement device for the hair-raising machine according to claim 1, characterized in that, It also includes a roller (103) and a quick-release mechanism (3), wherein the modular mechanism (2) is detachably fixed inside the roller (103) by the quick-release mechanism (3).

5. The fruit arrangement device for the hair-raising machine according to claim 4, characterized in that, The quick-release mechanism (3) includes: a locking plate (210) fixedly connected to the outer wall of the fruit frame (202); and a locking plate (301) movably disposed on the roller (103) and used to selectively engage with the locking plate (210).

6. The fruit arrangement device for the hair-raising machine according to claim 5, characterized in that, The quick-release mechanism (3) further includes a pull plate (302), a connecting column (303), and a spring (304); the pull plate (302) is connected to the clamping plate (301) through the connecting column (303), and the spring (304) is sleeved on the connecting column (303) and acts between the clamping plate (301) and the roller (103) to push the clamping plate (301) to fix the modular mechanism (2) when the pull plate (302) is released.

7. The fruit arrangement device for the hair-raising machine according to claim 4, characterized in that, It also includes a support mechanism (1), which includes a support platform (101), and the roller (103) is rotatably mounted on the support platform (101).

8. The fruit arrangement device for the hair-removing machine according to claim 7, characterized in that, The support mechanism (1) further includes a cloth wrapping frame (102) fixedly connected to the support platform (101), and the cloth wrapping frame (102) is provided with a plurality of rotating rollers.

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