A thread end efficient cleaning device for garment processing
Patent Information
- Application Number
- CN202522076551.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-26
AI Technical Summary
1、本实用新型通过活动框与固定框的夹持设计,使卷毛刀可同步剔除布料两面的线头,实现高效双面清理;同时,刀网在第一弹簧的弹性支撑下,能够根据布料厚度自适应调节位置,始终保持与布料表面的柔性接触,避免卷毛刀直接硬性接触布料,有效防止布料损伤;这种设计既保证了线头清理的彻底性,又兼顾了布料在加工过程中的完整性。
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Figure CN224784488U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment processing technology, specifically to a high-efficiency thread cleaning device for garment processing. Background Technology
[0002] In the garment processing and production process, thread removal is a key step to ensure the smooth appearance of finished products and improve their quality. Traditional manual cleaning methods are inefficient and costly, while existing mechanical cleaning devices often result in incomplete cleaning or fabric damage due to structural defects. Therefore, there is an urgent need for a special device that can achieve efficient and non-destructive cleaning.
[0003] In existing technologies, most garment thread removal devices adopt a single-sided rotary blade design, which has the following core problems: single-sided operation requires multiple flips of the fabric to complete double-sided cleaning, which not only prolongs the processing time of a single piece of fabric, but also easily causes secondary adhesion of threads due to flipping; at the same time, the rotary blade of traditional devices directly contacts the fabric surface, and the hard scraping can easily cause snagging and pilling on thin or sensitive fabrics, while some devices with protective structures lack elastic buffering mechanisms, which can easily result in clamping too tightly or too loosely when dealing with fabrics of different thicknesses—too tight will damage the fabric, while too loose will result in incomplete thread removal; in addition, the thread debris generated during the cleaning process can easily scatter and pollute the workshop environment, and although some devices are equipped with dust collection components, because the suction port is separated from the rotary blade working area, there are dead corners with thread residue, which require secondary manual cleaning, seriously restricting the improvement of production efficiency; these problems directly affect the automation process of garment processing and the quality control of finished products. Summary of the Invention
[0004] Based on this, the purpose of this utility model is to provide a high-efficiency thread cleaning device for garment processing, so as to solve the technical problems of low efficiency and easy damage to the fabric caused by the need to flip the fabric multiple times due to the single-sided rolling knife operation in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency thread cleaning device for garment processing, comprising an outer frame, a control device on the outer frame, a guide platform on the side of the outer frame, a felt conveyor belt for conveying garment fabric in the outer frame, and a thread cleaning mechanism for cleaning the threads on the conveyed fabric in the outer frame, the thread cleaning mechanism comprising a fixed frame disposed in the outer frame and a movable frame disposed in the outer frame; Both the fixed frame and the movable frame are equipped with mounting plates, and the mounting plates are equipped with a lint roller for cleaning the loose threads on the conveyed fabric. When the felt conveyor belt transports the fabric between the fixed frame and the movable frame, the curling blades on the fixed frame and the movable frame simultaneously remove the loose threads from both sides of the fabric. Preferably, the thread cleaning mechanism includes a drive motor mounted on the outer frame, a screw connected to the output shaft of the drive motor, a first movable plate connected to the external thread of the screw, and the first movable plate being fixedly connected to the side of the movable frame. Preferably, both the fixed frame and the movable frame are equipped with a wire suction machine on their exterior, and the wire suction machine is equipped with a connecting pipe; The mounting plate has a channel, and the connecting pipe communicates with the inside of the channel; Preferably, multiple channels are provided, and the channels are located between the curling blades; When the wire suction machine is started, the connecting tube is in a suction state to temporarily store the wire ends removed by the curling knife into the storage box of the wire suction machine. Preferably, a connecting frame is fixed to the bottom of the movable frame and the top of the fixed frame, a movable frame is slidably mounted in the connecting frame, and a blade mesh is fixed inside the movable frame to prevent the curling knife from making hard contact with the fabric. Preferably, a first spring is provided in the connecting frame, and the end of the first spring away from the connecting frame is fixedly connected to the outside of the movable frame; Preferably, the thread cleaning mechanism includes an auxiliary smoothing component for smoothing the conveyed fabric, the auxiliary smoothing component including a heater disposed on the outer frame, and a heat pipe fixed to the output end of the heater; A second movable plate is slidably disposed in the outer frame, and an air outlet panel is disposed in the second movable plate, the air outlet panel being connected to the heat pipe; The outer frame is provided with a sliding groove, the second movable plate is slidably disposed in the sliding groove, a second spring is provided in the sliding groove, and the side of the second spring near the second movable plate is fixedly connected to the second movable plate.
[0006] In summary, the present invention has the following main advantages: 1. This utility model, through the clamping design of the movable frame and the fixed frame, enables the curling blade to simultaneously remove threads from both sides of the fabric, achieving efficient double-sided cleaning. At the same time, under the elastic support of the first spring, the blade mesh can adaptively adjust its position according to the fabric thickness, always maintaining flexible contact with the fabric surface, avoiding direct hard contact between the curling blade and the fabric, and effectively preventing fabric damage. This design ensures both the thoroughness of thread removal and the integrity of the fabric during processing.
[0007] 2. The auxiliary smoothing component in this invention uses hot air to evenly blow onto the fabric surface. Combined with the elastic support of the second spring, this ensures the air outlet panel remains in contact with the fabric, effectively eliminating wrinkles and ensuring the lint roller can evenly remove thread ends, reducing cleaning dead spots caused by uneven fabric. Furthermore, the thread suction machine starts synchronously with the lint roller, directly adsorbing the removed thread ends through multiple channels on the mounting plate, avoiding thread residue or secondary contamination. After cleaning, the movable frame automatically resets, allowing the device to quickly enter the next work cycle, improving overall cleaning efficiency and the stability of continuous operation. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ; Figure 3 This is a three-dimensional structural diagram of the auxiliary leveling component in this utility model; Figure 4 This is a partial disassembly diagram of the thread cleaning mechanism of this utility model. Figure 1 ; Figure 5 This is a partial disassembly diagram of the thread cleaning mechanism of this utility model. Figure 2 ; Figure 6 This is a partial disassembly diagram of the thread cleaning mechanism of this utility model. Figure 3 ; Figure 7 This is a partial three-dimensional structural diagram of the thread cleaning mechanism in this utility model.
[0009] In the diagram: 1. Outer frame; 11. Control equipment; 12. Guide platform; 13. Felt conveyor belt; 2. Thread cleaning mechanism; 21. Fixed frame; 22. Movable frame; 221. Drive motor; 222. Screw; 223. First movable plate; 23. Mounting plate; 24. Curling knife; 241. Connecting frame; 242. Movable frame; 243. Knife net; 244. First spring; 251. Thread suction machine; 252. Connecting pipe; 253. Channel; 26. Auxiliary smoothing component; 261. Heater; 262. Heat pipe; 263. Second movable plate; 264. Air outlet panel; 265. Second spring. Detailed Implementation
[0010] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0011] The embodiments of this utility model will be described below based on its overall structure.
[0012] Please refer to Example 1 Figures 1-7 This utility model provides a technical solution: a high-efficiency thread removal device for garment processing, including an outer frame 1, a control device 11 on the outer frame 1, a guide platform 12 on the side of the outer frame 1, a felt conveyor belt 13 for conveying garment fabric in the outer frame 1, and a thread removal mechanism 2 for removing threads from the conveyed fabric in the outer frame 1. The thread removal mechanism 2 includes a fixed frame 21 in the outer frame 1 and a movable frame 22 in the outer frame 1. Through the coordinated design of the fixed frame 21 and the movable frame 22, the fabric can be clamped and positioned, providing a structural basis for subsequent double-sided synchronous cleaning and improving the uniformity of thread removal coverage. Both the fixed frame 21 and the movable frame 22 are equipped with mounting plates 23, and the mounting plates 23 are equipped with curling blades 24 for cleaning the loose threads on the conveyed fabric. When the felt conveyor belt 13 conveys the fabric between the fixed frame 21 and the movable frame 22, the loose threads on both sides of the fabric are removed simultaneously by the curling blades 24 on the fixed frame 21 and the movable frame 22. This structure shortens the cleaning time of a single piece of fabric by operating the double-sided curling blades 24 simultaneously, while avoiding the operation of flipping the fabric twice for traditional single-sided cleaning, thus improving the overall processing efficiency. Furthermore, the thread removal mechanism 2 includes a drive motor 221 mounted on the outer frame 1. A screw 222 is driven and connected to the output shaft of the drive motor 221. A first movable plate 223 is threadedly connected to the external side of the screw 222. The first movable plate 223 is fixedly connected to the side of the movable frame 22. The drive motor 221 achieves precise displacement control of the movable frame 22 through the threaded transmission between the screw 222 and the first movable plate 223. It can automatically adjust the clamping distance according to different fabric thicknesses, enhancing the adaptability of the device to diverse fabrics. Furthermore, both the fixed frame 21 and the movable frame 22 are equipped with a lint suction machine 251, and the lint suction machine 251 is equipped with a connecting pipe 252; the mounting plate 23 has a channel 253, and the connecting pipe 252 communicates with the inside of the channel 253; the lint suction machine 251 can start the suction function at the same time as the lint remover 24 removes the lint through the connection design of the connecting pipe 252 and the channel 253, so as to prevent the lint from scattering and contaminating the working environment, and at the same time reduce the need for secondary cleaning caused by lint residue; Furthermore, multiple channels 253 are provided, and channels 253 are located between the curling blades 24; when the wire end suction machine 251 is started, the connecting pipe 252 is in the suction state to suction the wire ends removed by the curling blades 24 into the storage box of the wire end suction machine 251 for temporary storage; the multi-channel layout 253 can expand the wire end suction range, ensuring that the wire ends in the working area of the curling blades 24 are fully collected, and the centralized temporary storage design of the storage box facilitates regular cleaning and reduces the frequency of equipment maintenance; Furthermore, a connecting frame 241 is fixed to the bottom of the movable frame 22 and the top of the fixed frame 21. A movable frame 242 slides in the connecting frame 241. Inside the movable frame 242, a blade mesh 243 is fixed to prevent the curling blade 24 from making hard contact with the fabric. The blade mesh 243 is slidably connected to the connecting frame 241 through the movable frame 242 to form a flexible buffer layer, which can effectively disperse the local pressure of the curling blade 24 on the fabric, avoid snagging or damage caused by hard contact, and improve the fabric processing quality. Furthermore, a first spring 244 is provided in the connecting frame 241. The end of the first spring 244 away from the connecting frame 241 is fixedly connected to the outside of the movable frame 242. The first spring 244 provides elastic support for the blade mesh 243, so that it can automatically adjust the compression amount according to the fabric thickness and always maintain the fit with the fabric surface. This ensures the cleaning effect of the thread ends and avoids the deformation of the fabric due to excessive pressure, thus achieving a balance between cleaning force and fabric protection.
[0013] Please refer to Example 2 Figure 3 Furthermore, in conjunction with Embodiment 1, the thread removal mechanism 2 includes an auxiliary smoothing component 26 for smoothing the conveyed fabric. The auxiliary smoothing component 26 includes a heater 261 mounted on the outer frame 1, with a heat pipe 262 fixed to the output end of the heater 261. A second movable plate 263 is slidably mounted in the outer frame 1, and an air outlet panel 264 is mounted in the second movable plate 263. The air outlet panel 264 is connected to the heat pipe 262. The heater 261 delivers hot air to the air outlet panel 264 through the heat pipe 262, which can soften the fabric fibers and eliminate wrinkles, providing a flat working surface for the curling knife 24, reducing cleaning dead angles caused by uneven fabric, and improving the thread rejection rate. A sliding groove is provided in the outer frame 1, and the second movable plate 263 is slidably disposed in the sliding groove. A second spring 265 is provided in the sliding groove, and the side of the second spring 265 near the second movable plate 263 is fixedly connected to the second movable plate 263. The second spring 265 provides elastic support for the second movable plate 263, so that the air outlet panel 264 can automatically adjust its height according to the fabric thickness, always maintaining the optimal distance from the fabric surface, ensuring that the hot air evenly covers the fabric surface, and avoiding overheating damage to the fabric due to excessive distance.
[0014] The working principle of this utility model is as follows: During the garment processing, the fabric with the thread ends to be cleaned is placed on the guide table 12, and the felt conveyor belt 13 is started by the control device 11. The felt conveyor belt 13 runs and conveys the fabric towards the thread end cleaning mechanism 2. When the fabric is about to enter the cleaning area, the drive motor 221 starts, and its output shaft drives the screw 222 to rotate. The screw 222 drives the first movable plate 223 to move through the thread transmission. The first movable plate 223 drives the movable frame 22 to move closer to the fixed frame 21 until the movable frame 22 and the fixed frame 21 clamp the fabric in the middle. At this time, both sides of the fabric are in contact with the curling blade 24 in the movable frame 22 and the fixed frame 21, respectively. The curling blade 24 starts working, simultaneously removing the loose threads from both sides of the fabric. During the removal process, the blade net 243 maintains flexible contact with the fabric surface through the elastic support of the first spring 244, avoiding direct hard contact between the curling blade 24 and the fabric, which could cause damage. The blade net 243 is supported by the movable frame 242, which is slidably set in the connecting frame 241. The two ends of the first spring 244 are connected to the connecting frame 241 and the movable frame 242 respectively, ensuring that the blade net 243 can adaptively adjust its position according to the fabric thickness. At the same time, the auxiliary smoothing component 26 is activated, and the heater 261 delivers hot air to the air outlet panel 264 through the heat pipe 262. The air outlet panel 264 blows the hot air evenly onto the fabric surface. The second movable plate 263 slides in the groove, and the second spring 265 provides elastic support, so that the air outlet panel 264 always fits against the fabric surface. The hot air smooths the fabric, eliminates wrinkles, and ensures that the curling knife 24 can evenly remove the thread ends. When the curling blade 24 removes the thread ends, the thread suction machine 251 starts simultaneously, and the connecting tube 252 is in the suction state; the multiple channels 253 opened on the mounting plate 23 are located between the curling blades 24, and the removed thread ends are sucked into the connecting tube 252 through the channels 253 and finally temporarily stored in the storage box of the thread suction machine 251. After the fabric has finished cleaning the threads, the felt conveyor belt 13 continues to operate, conveying the fabric out of the thread cleaning mechanism 2. The drive motor 221 rotates in the opposite direction, and through the screw 222 and the first movable plate 223, it drives the movable frame 22 to reset, waiting for the next piece of fabric to enter the cleaning process.
[0015] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A high-efficiency thread removal device for garment processing, comprising an outer frame (1), a control device (11) disposed on the outer frame (1), a guide platform (12) disposed on the side of the outer frame (1), and a felt conveyor belt (13) for conveying garment fabric disposed in the outer frame (1), characterized in that: The outer frame (1) is provided with a thread cleaning mechanism (2) for cleaning the thread ends on the conveyed fabric. The thread cleaning mechanism (2) includes a fixed frame (21) provided in the outer frame (1) and a movable frame (22) movably provided in the outer frame (1). Both the fixed frame (21) and the movable frame (22) are provided with mounting plates (23), and the mounting plates (23) are provided with a lint roller (24) for cleaning the thread ends on the conveyed fabric. When the felt conveyor belt (13) conveys the fabric between the fixed frame (21) and the movable frame (22), the threads on both sides of the fabric are simultaneously removed by the curling blades (24) on the fixed frame (21) and the movable frame (22).
2. The efficient thread-removing device for garment processing according to claim 1, characterized in that: The thread cleaning mechanism (2) includes a drive motor (221) mounted on the outer frame (1). A screw (222) is connected to the output shaft of the drive motor (221). A first movable plate (223) is connected to the external thread of the screw (222). The first movable plate (223) is fixedly connected to the side of the movable frame (22).
3. The efficient thread-removing device for garment processing according to claim 1, characterized in that: Both the fixed frame (21) and the movable frame (22) are equipped with a wire suction machine (251), and the wire suction machine (251) is equipped with a connecting pipe (252). The mounting plate (23) has a channel (253) and the connecting pipe (252) is connected to the inside of the channel (253).
4. The efficient thread-removing device for garment processing according to claim 3, characterized in that: Multiple channels (253) are provided, and the channels (253) are located between the curling blades (24); When the wire suction machine (251) is started, the connecting tube (252) is in the suction state to temporarily store the wire ends removed by the curling knife (24) in the storage box of the wire suction machine (251).
5. The efficient thread-removing device for garment processing according to claim 1, characterized in that: A connecting frame (241) is fixed at the bottom of the movable frame (22) and the top of the fixed frame (21). A movable frame (242) slides in the connecting frame (241). A blade net (243) is fixed inside the movable frame (242) to prevent the curling knife (24) from making hard contact with the fabric.
6. The efficient thread-removing device for garment processing according to claim 5, characterized in that: A first spring (244) is provided in the connecting frame (241), and the end of the first spring (244) away from the connecting frame (241) is fixedly connected to the outside of the movable frame (242).
7. The efficient thread-removing device for garment processing according to claim 1, characterized in that: The thread cleaning mechanism (2) includes an auxiliary smoothing component (26) for smoothing the conveyed fabric. The auxiliary smoothing component (26) includes a heater (261) disposed on the outer frame (1). The output end of the heater (261) is fixed with a heat pipe (262). A second movable plate (263) is slidably disposed in the outer frame (1), and an air outlet panel (264) is disposed in the second movable plate (263), and the air outlet panel (264) is connected to the heat pipe (262); The outer frame (1) has a sliding groove, the second movable plate (263) is slidably disposed in the sliding groove, and a second spring (265) is disposed in the sliding groove. The second spring (265) is fixedly connected to the second movable plate (263) on the side near the second movable plate (263).