A compact automatic ironing and shaping device

Abstract

The utility model belongs to clothing production technical field, concretely relates to a small -size automatic ironing setting device, including base, the horizontal board of base is equipped with four motor seat mounting positions of even distribution, the horizontal board of base and located motor seat mounting position's left side is equipped with equipment fixed hole, the vertical frame of base all is equipped with three evenly distributed side plate fixed holes in front and back end, the front and back end of base all is provided with side plate. The utility model discloses through the setting of steam access, steam port etc. Structure, can guarantee the flow of steam, and cooperate the effect of micro -air -chamber channel, steam spout hole, can spray steam to complete the ironing, setting of facing fabric. The enterprise production efficiency has been improved, need not manual operation, and the whole technological production flow is stable, improves the consistency of product. Especially compact design, reduce the consumption of energy, save manufacturing material, equipment lay space.

Description

Technical Field

[0001] This utility model relates to the field of garment production technology, specifically a small automatic ironing and shaping device. Background Technology

[0002] Fabric ironing and shaping is a mechanical process that uses a combination of heat, pressure, humidity, and time to eliminate wrinkles, restore a smooth appearance, and set the final shape (such as creases and form). It is a crucial step in garment production, home care, and textile maintenance, especially in garment production where strict ironing and control of fabrics are required.

[0003] A utility model patent with patent authorization announcement number CN222064973U discloses a handheld ironing device for clamping and shaping clothes. The device has a clamp on its main body and an elastic element between the clamp and the main body. The clamp changes position between a first position and a second position under the action of the elastic force of the elastic element and the external force of operating the clamp. When the clamp is in the first position, the clamping part of the clamp moves closer to the ironing panel. When the clamp is in the second position, a gap for clamping and shaping clothes is formed between the clamping part of the clamp and the ironing panel. The gap increases when the clamp changes position from the first position to the second position and the gap decreases when the clamp changes position from the second position to the first position.

[0004] However, when ironing fabrics such as webbing according to process requirements, placing the trousers, handkerchiefs, or small pieces that need ironing and shaping on a regular ironing table and then manually ironing them not only results in low efficiency but also requires a certain level of skill and experience from the operators. Utility Model Content

[0005] The purpose of this invention is to provide a small, automatic ironing and shaping device, which solves the problem of inefficiency when ironing fabrics such as webbing according to process requirements. Previously, this involved placing the fabric, such as handkerchiefs or small pieces, on a regular ironing table and manually ironing them. This not only resulted in low efficiency but also required a certain level of skill and experience from the operator.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a small automatic ironing and shaping device, comprising a base, a horizontal plate of the base having four evenly distributed motor mounting positions, a device fixing hole on the left side of the horizontal plate of the base located at the motor mounting positions, three evenly distributed side plate fixing holes on the front and rear ends of the vertical frame of the base, side plates on the front and rear ends of the base, a servo motor mounted on the horizontal plate of the base, a flange plate mounted on the front of the servo motor, the flange plate being fixedly connected to the horizontal plate of the base, a sprocket and chain being jointly provided on the output shaft of the servo motor and the drive shaft of the side plate, a drive wheel being provided on the outside of the drive shaft of the side plate, the drive wheel contacting the side plate, a drive gear being provided on the outside of the drive shaft of the side plate, a pressure roller being provided between the two side plates, a lower air chamber being provided at the upper end of the vertical frame of the base, and an upper air chamber being provided at the upper end of the lower air chamber.

[0007] Preferably, the upper end face of the vertical frame of the base is provided with a lower air chamber fixing position. There are three lower air chamber fixing positions, which are evenly distributed on the vertical frame of the base. The lower air chamber fixing positions can be used to install and use the lower air chamber.

[0008] Preferably, a driven wheel is provided on the outer side of the driven shaft of the side plate. The driven wheel is located above the driving wheel and contacts the side plate. A driven gear is fixedly sleeved on the outer side of the driven shaft of the side plate. The driven gear meshes with the driving gear. Through the meshing relationship, when the driving gear rotates, it can drive the driven gear to rotate, so as to ensure the effective rotation of the driving wheel and the driven wheel, and thus transport the fabric for use.

[0009] Preferably, steam ports are provided on both the front and rear ends of the left side of the lower air chamber, and a guide is provided on the left end of the lower air chamber. Through the setting of the steam ports and the guide, not only can steam be input, but the fabric can also be guided.

[0010] Preferably, a limiting post is provided at the upper right end of the lower air chamber. There are two limiting posts, which are symmetrically distributed on the lower air chamber. The limiting posts can guide the fabric.

[0011] Preferably, the upper air chamber is in contact with the limiting post, and reinforcing plates are provided at both the front and rear ends of the upper air chamber. A steam inlet is provided at the upper end of the upper air chamber, and a steam inlet is provided at the right side of the upper air chamber. A micro air chamber channel is provided inside the upper air chamber and below the steam inlet. A steam ejection hole is provided at the lower end of the upper air chamber. The steam ejection hole is connected to the micro air chamber channel. Through the setting of the micro air chamber channel and the steam ejection hole, steam can be ejected for use, thereby ironing the fabric.

[0012] Preferably, the reinforcing plate and the side plate are provided with an upper and lower air chamber connecting plate. The front reinforcing plate is equipped with a lever via a connecting rod, and the reinforcing plate is equipped with a rocker plate via a connecting rod. The surface of the rocker plate is provided with a groove, which contacts the pressure roller. Through the cooperation of the lever, rocker plate and other structures, the pressure roller can be stably pressed, and the upper air chamber can be manually lifted and used for material release.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention ensures the integrity of the steam chamber through the design of a lower and upper air chamber. The steam inlet and outlet structures guarantee steam flow, and the miniature air chamber channel and steam jet holes allow for steam injection to iron and shape the fabric. A servo motor, drive wheel, and driven wheel facilitate fabric transport. A lever connects the upper and lower air chambers; moving the lever raises the upper chamber for easy material placement. The pry bar also lifts the pressure roller when the lever is moved, ensuring stable fabric placement and pressure. This design improves production efficiency, eliminates manual operation, stabilizes the entire production process, and enhances product consistency. The compact design also reduces energy consumption, saves manufacturing materials, and reduces equipment placement space. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 For the present utility model Figure 1 A schematic diagram of the base structure; Figure 3 For the present utility model Figure 1 A schematic diagram of the side panel structure; Figure 4 For the present utility model Figure 1 A schematic diagram of the lower air chamber structure; Figure 5 For the present utility model Figure 1 A schematic diagram of the upper air chamber structure; Figure 6 For the present utility model Figure 5 Enlarged view of the steam inlet; Figure 7 For the present utility model Figure 1 Enlarged view of the lever; Figure 8 For the present utility model Figure 1 Enlarged view of the rocker arm.

[0015] In the diagram: 1. Base; 2. Motor mount; 3. Equipment mounting hole; 4. Side plate mounting hole; 5. Lower air chamber mounting position; 6. Side plate; 7. Servo motor; 8. Flange plate; 9. Sprocket and chain; 10. Drive wheel; 11. Drive gear; 12. Driven wheel; 13. Driven gear; 14. Pressure roller; 15. Lower air chamber; 16. Steam port; 17. Limiting post; 18. Guide; 19. Upper air chamber; 20. Reinforcing plate; 21. Steam inlet; 22. Steam inlet; 23. Miniature air chamber channel; 24. Steam ejection hole; 25. Upper and lower air chamber connecting plate; 26. Lever; 27. Rocker; 28. Groove. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 A small automatic ironing and shaping device includes a base 1. The horizontal plate of the base 1 has four evenly distributed motor mounting positions 2. The horizontal plate of the base 1 has a device fixing hole 3 on the left side of the motor mounting positions 2. The front and rear ends of the vertical frame of the base 1 have three evenly distributed side plate fixing holes 4. The front and rear ends of the base 1 are provided with side plates 6. The horizontal plate of the base 1 is equipped with a servo motor 7. The front of the servo motor 7 is equipped with a flange plate 8, which is fixedly connected to the horizontal plate of the base 1. The output shaft of the servo motor 7 and the drive shaft of the side plate 6 are both provided with a sprocket and chain 9. The drive wheel 10 is provided on the outside of the drive shaft of the side plate 6 and contacts the side plate 6. The drive gear 11 is provided on the outside of the drive shaft of the side plate 6. The pressure roller 14 is provided between the two side plates 6. The upper end of the vertical frame of the base 1 is provided with a lower air chamber 15, and the upper end of the lower air chamber 15 is provided with an upper air chamber 19.

[0018] Please see Figure 1 , Figure 2 The upper end face of the vertical frame of the base 1 is provided with a lower air chamber fixing position 5. There are three lower air chamber fixing positions 5, which are evenly distributed on the vertical frame of the base 1. The lower air chamber 15 can be installed and used by setting the lower air chamber fixing positions 5.

[0019] Please see Figure 1 A driven wheel 12 is provided on the outer side of the driven shaft of the side plate 6. The driven wheel 12 is located on the upper side of the driving wheel 10 and contacts the side plate 6. A driven gear 13 is fixedly sleeved on the outer side of the driven shaft of the side plate 6. The driven gear 13 meshes with the driving gear 11. Through the meshing relationship, when the driving gear 11 rotates, it can drive the driven gear 13 to rotate, so as to ensure the effective rotation of the driving wheel 10 and the driven wheel 12, and then convey the fabric for use.

[0020] Please see Figure 1 , Figure 4 Steam ports 16 are provided on both the front and rear ends of the left side of the lower air chamber 15. A guide 18 is provided on the left end of the lower air chamber 15. Through the setting of steam ports 16 and guide 18, not only can steam be input, but the fabric can also be guided. A limit post 17 is provided on the upper right side of the lower air chamber 15. There are two limit posts 17, which are symmetrically distributed on the lower air chamber 15. Through the setting of the limit posts 17, the upper air chamber 19 can be positioned and installed in conjunction with the lower air chamber 15.

[0021] Please see Figure 1 , Figure 5 , Figure 6 The upper air chamber 19 is in contact with the limiting post 17. The front and rear ends of the upper air chamber 19 are equipped with reinforcing plates 20. The upper end of the upper air chamber 19 is equipped with a steam inlet 21, and the right side of the upper air chamber 19 is equipped with a steam inlet 22. The interior of the upper air chamber 19 and below the steam inlet 22 is equipped with a micro air chamber channel 23. The lower end of the upper air chamber 19 is equipped with a steam ejection hole 24, which is connected to the micro air chamber channel 23. Through the micro air chamber channel 23 and the steam ejection hole 24, steam can be ejected and used to iron the fabric.

[0022] Please see Figure 1 , Figure 7 , Figure 8 The reinforcing plate 20 and the side plate 6 are both provided with upper and lower air chamber connecting plates 25. The front reinforcing plate 20 is equipped with a lever 26 via a connecting rod. The reinforcing plate 20 is also equipped with a rocker plate 27 via a connecting rod. The surface of the rocker plate 27 is provided with a groove 28. The groove 28 contacts the pressure roller 14. Through the cooperation of the lever 26, rocker plate 27 and other structures, the pressure roller 14 can be stably pressed. The upper air chamber 19 can be manually lifted and used for material release.

[0023] The specific implementation process of this utility model is as follows: During production, the fabric passes through a detection mechanism, a limiting mechanism, below the steam chamber, and an active feeding mechanism to complete the ironing process. When fabric is detected entering, the feeding mechanism starts working, feeding a certain length of fabric. The pressing system drives the steam chamber to press down to its position, automatically releasing steam. After the steam is released, the lifting mechanism lifts the fabric to its position, and the cycle repeats. If the fabric cannot be supplied for ironing, the limiting mechanism will pause, and the feeding mechanism will prevent dragging. The entire process is fully automatic and requires no manual intervention.

[0024] The design of the steam chamber has undergone multiple tests and verifications. The entire steam chamber consists of an upper part and a lower part. The upper part measures 194 mm * 50 mm * 30 mm, and the lower part measures 216 mm * 25 mm * 13 mm. The upper half of the upper air chamber 19: the long side is thickened, and there are reinforcing plates 20 on both sides for connecting the lever 26, the upper and lower air chamber connecting plate 25 and the lower air chamber 15. The side thickness is 5 mm (this data has been verified by multiple tests, and the structural strength, cavity temperature retention and applicability are the best). The wall thickness of the upper half of the upper air chamber 19 is 2 mm, and the top surface is designed with three steam inlets 21 (two-point internal threaded inlets). The lower half of the upper air chamber 19: This part is a flat design, independent of the upper half. There are steam jet holes 24 at the bottom, which are used to spray steam to enhance the shaping effect of the fabric (the steam jet holes 24 are at the bottom, near the front end, and are distributed in two rows in the center, with five steam jet holes in each row, with a horizontal spacing of 3 mm and a vertical spacing of 5.5 mm and a hole diameter of 1 mm). It is also designed with a steam inlet 22. The upper half and the lower half of the upper air chamber 19 need to be welded together to form a whole. Lower air chamber 15: Dimensions are 290 mm * 76 mm * 42 mm, with a main body wall thickness of 2 mm. Steam vents 16 are designed on both sides, a guide 18 is designed on the rear side, and a limit post 17 is designed on the upper surface of the front side, all for guiding the fabric; Base 1: Used to fix side plate 6, servo motor 7, sprocket and chain 9, and lower air chamber 15. Dimensions: 223 mm * 140 mm * 64 mm, main body wall thickness: 2 mm, base plate thickness: 4 mm. Lever 26: Used to connect the upper air chamber 19 and the lower air chamber 15, acting as a connecting rod. Moving the lever will raise the upper air chamber, making it easier for personnel to release materials. This structural design has been tested many times and is easy to use, stable and low in cost. Rocker 27: The function of rocker 27 is to pry up the pressure roller 14 when the lever 26 is turned, and the pressure roller 14 will also be raised at the same time, making it easier to put materials under the pressure roller 14. Rocker 27 is designed with a groove 28 to stably support the pressure roller 14. After the lever 26 is turned, it can remain in the raised state. When it is necessary to lower it, rocker 27 will also return to its original position when the lever 26 is turned, no longer supporting the pressure roller 14, so that it falls down (the whole process is made ingeniously designed, with low manufacturing cost and is easy to use and durable).

[0025] Side plate 6: Used to install the drive wheel 10, driven wheel 12, lever 26, and upper and lower air chamber connecting plate 25; Driven gear 11 and driven gear 13: They serve to synchronize drive wheel 10 and driven wheel 12. To meet the requirements of the tight-fitting design, drive gear 11 and driven gear 13 have been redesigned to reduce the overall thickness. Power transmission: The entire equipment operates at high temperatures. To improve equipment lifespan, operational stability, and reduce costs, a sprocket and chain drive (9) was designed and implemented. The installation method of the servo motor (7) was also innovated, with the flange plate (8) installed outwards, making full use of space and ensuring a compact and miniaturized design.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A small automatic ironing and shaping device, comprising a base (1), characterized in that: The horizontal plate of the base (1) has four evenly distributed motor mount positions (2). The horizontal plate of the base (1) has a device fixing hole (3) on the left side of the motor mount position (2). The front and rear ends of the vertical frame of the base (1) have three evenly distributed side plate fixing holes (4). The front and rear ends of the base (1) are provided with side plates (6). The horizontal plate of the base (1) is equipped with a servo motor (7). The front of the servo motor (7) is equipped with a flange plate (8). The flange plate (8) and the base (1) are connected. The horizontal plate is fixedly connected. The output shaft of the servo motor (7) and the drive shaft of the side plate (6) are jointly provided with a sprocket chain (9). The drive shaft of the side plate (6) is provided with a drive wheel (10) on the outside. The drive wheel (10) contacts the side plate (6). The drive shaft of the side plate (6) is provided with a drive gear (11). The two side plates (6) are provided with a pressure roller (14). The upper end of the vertical frame of the base (1) is provided with a lower air chamber (15). The upper end of the lower air chamber (15) is provided with an upper air chamber (19).

2. The small automatic ironing and shaping device according to claim 1, characterized in that: The upper end face of the vertical frame of the base (1) is provided with a lower air chamber fixing position (5). There are three lower air chamber fixing positions (5), which are evenly distributed on the vertical frame of the base (1).

3. The small automatic ironing and shaping device according to claim 1, characterized in that: A driven wheel (12) is provided on the outside of the driven shaft of the side plate (6). The driven wheel (12) is located on the upper side of the driving wheel (10). The driven wheel (12) is in contact with the side plate (6). A driven gear (13) is fixedly sleeved on the outside of the driven shaft of the side plate (6). The driven gear (13) meshes with the driving gear (11).

4. A small automatic ironing and shaping device according to claim 1, characterized in that: Steam ports (16) are provided on the front and rear ends of the left side of the lower air chamber (15), and a guide (18) is provided on the left end of the lower air chamber (15).

5. A small automatic ironing and shaping device according to claim 1, characterized in that: The upper right end of the lower air chamber (15) is provided with a limiting post (17), and there are two limiting posts (17), which are symmetrically distributed on the lower air chamber (15).

6. A small automatic ironing and shaping device according to claim 1, characterized in that: The upper air chamber (19) is in contact with the limiting post (17). The front and rear ends of the upper air chamber (19) are provided with reinforcing plates (20). The upper end of the upper air chamber (19) is provided with a steam inlet (21). The right side of the upper air chamber (19) is provided with a steam inlet (22). The interior of the upper air chamber (19) and below the steam inlet (22) is provided with a micro air chamber channel (23). The lower end of the upper air chamber (19) is provided with a steam ejection hole (24). The steam ejection hole (24) is connected to the micro air chamber channel (23).

7. A small automatic ironing and shaping device according to claim 6, characterized in that: The reinforcing plate (20) and the side plate (6) are provided with an upper and lower air chamber connecting plate (25). The front reinforcing plate (20) is equipped with a lever (26) through a connecting rod. The reinforcing plate (20) is equipped with a rocker plate (27) through a connecting rod. The surface of the rocker plate (27) is provided with a groove (28), and the groove (28) contacts the pressure roller (14).

Images