A toy fluffing mechanism for plush processing

Abstract

The utility model belongs to plush processing technical field, concretely speaking is a kind of toy blowing mechanism for plush processing, including cover, fan, motor and underframe, cover surface fixed connection fan, and fan air outlet and cover are through state, cover upper end is equipped with floating hair collection mechanism, underframe is fixedly connected with cover, motor is fixedly connected on underframe, big gear, big gear is equipped with 6, first big gear is fixedly connected on the output shaft of motor, small gear is provided between big gear and big gear, the axle of small gear is rotatably connected with shaft body, shaft body is fixedly connected in cover side wall, and big gear and big gear are engaged transmission through small gear, shaft, one end of shaft is rotatably connected with cover, and end portion is fixedly connected on the surface of big gear, and shaft surface is provided with combing mechanism, can complete the whole blowing cleaning carding process automatically, greatly improve work efficiency, satisfy large-scale production requirement.

Description

Technical Field

[0001] This utility model relates to the field of plush processing technology, specifically a plush toy blower mechanism for plush processing. Background Technology

[0002] After plush toys are manufactured, loose fibers and impurities may remain on the fabric surface. This not only affects the appearance and product quality, but can also harm the health of users, especially children, if inhaled. Therefore, thoroughly removing loose fibers before leaving the factory is a necessary step in the plush toy production process.

[0003] Chinese patent application number 201921496712.1 discloses a handheld hair dryer, including a fan, an interface, and a hair-drying tube. The fan has a handle and an air outlet. The air outlet is cylindrical, with threads on the outer wall of its air outlet end. The interface is cylindrical, with internal threads on the inner wall of one end, serving as a fixing part, which is screwed to the air outlet end of the air outlet. The other end of the interface is a connecting part. The air inlet end of the hair-drying tube is fitted onto the connecting part. This utility model can conveniently remove broken hairs from fur.

[0004] In production scenarios, existing and above technologies often rely on manual removal of loose fibers using fine-tooth combs and lint removers, or the use of handheld blow guns to blow away loose fibers. This is inefficient and difficult to meet the requirements of large-scale production. At the same time, loose fibers can easily scatter in the workshop, pollute the environment, and threaten the respiratory health of workers. Therefore, a toy blowing mechanism for plush processing is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one technical problem in the background art, this utility model proposes a plush toy blowing mechanism.

[0006] The technical solution adopted by this utility model to solve its technical problem is: the plush toy blowing mechanism of this utility model includes a sleeve and a base frame, the sleeve is fixed on the surface of the base frame, characterized in that: it includes a cover, a fan, a motor and a base frame, the fan is fixedly connected to the surface of the cover, and the air outlet of the fan is in a through state with the cover. The upper end of the cover is equipped with a floating hair collection mechanism; The base frame is fixedly connected to the cover, and the motor is fixedly connected to the base frame; There are 6 large gears in total. The first large gear is fixedly connected to the output shaft of the motor. A small gear is provided between the large gears. A shaft is rotatably connected to the center of the small gear. The shaft is fixedly connected to the side wall of the cover. The large gears are driven by the meshing of the small gears. A rotating shaft, one end of which passes through the cover and is rotatably connected, and the other end is fixedly connected to the surface of a large gear. A combing mechanism is provided on the surface of the rotating shaft.

[0007] Preferably, the floating hair collection mechanism includes an air duct, a material pipe, a material cylinder, and a filter screen. One end of the air duct is fixedly connected to the upper end of the cover, and the pipe opening is in communication with the cover. The filter screen is fixedly connected to the pipe opening at the other end of the air duct. The material pipe is fixedly connected to the surface of the air duct, and its inner wall is in communication with the inner wall of the air duct. A material cylinder is provided at the lower end of the material pipe, and the material cylinder is placed on the base frame.

[0008] Preferably, the combing mechanism includes brushes, which are disposed on the surface of the rotating shaft. There are several brushes, which are evenly distributed.

[0009] Preferably, the rotating shaft surface has a groove, and the brush is engaged with the rotating shaft surface through the groove.

[0010] Preferably, a protective plate is fixedly installed on the surface of the cover by bolts, and the end of the rotating shaft away from the large gear is inserted into the surface of the protective plate for rotatable connection.

[0011] Preferably, a guide plate is fixedly connected to the discharge port end of the cover, and a collection box is placed at the lower end of the guide plate.

[0012] The advantages of this utility model are: 1. When this utility model is working, the motor drives the rotating shaft to start rotating at a constant speed, and the brush installed on the surface of the rotating shaft also rotates synchronously. The plush toy to be processed is placed into the housing, and the brush on the surface of the rotating shaft can steadily support the plush toy and slowly transport it towards the outlet. When the plush toy is transported to the middle of the housing, the high-speed fan starts to play. The fan continuously delivers airflow through the air outlet hidden at the bottom of the housing. The airflow evenly wraps around the plush toy along the preset air channel, blowing away fine fluff and impurities. The airflow can also further comb the plush fibers, making the plush more fluffy and soft after the initial combing. Finally, the plush toy, which has undergone double treatment, is smoothly transported to the outlet by the rotating shaft, completing the entire blow-drying, cleaning and combing process, which greatly improves work efficiency and meets the requirements of large-scale production.

[0013] 2. During operation, while the plush toy undergoes blow-drying in the middle section of the cover, the bottom fan maintains a stable airflow, drawing in fine fluff, dust, and other impurities that have fallen off during the combing process. These impurities are then rapidly transported along a pre-installed dedicated air duct. The duct's smooth interior with a slight inclination guides the airflow containing impurities smoothly towards the sieve filtration area. When the airflow carrying impurities reaches the sieve, the specially designed fine mesh efficiently filters it. The airflow easily passes through the tiny pores on the sieve surface and is smoothly discharged from the sieve. The airflow is clean and free of impurities, causing no pollution to the surrounding environment. Floss and other impurities, due to their size and shape exceeding the screen mesh diameter, are firmly intercepted inside the screen. As the airflow continues, the intercepted impurities gradually accumulate on the screen surface. When a certain amount accumulates, under their own weight and the slight thrust of the subsequent airflow, the impurities fall into the feed tube. The feed tube is made of a transparent, wear-resistant material, allowing operators to observe the internal impurity transport at any time. Furthermore, the inner wall of the feed tube is treated with an anti-slip coating, ensuring that the impurities slide down the inner wall at a uniform speed and ultimately fall intact into the feed cylinder. The entire impurity collection process is efficient, environmentally friendly, and easy to operate, solving the problem of floating fuzz scattering everywhere. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall front structure of Embodiment 1; Figure 2 This is a schematic diagram of the overall rear structure of Embodiment 1; Figure 3 This is a schematic diagram of the rotating shaft structure in Example 1; Figure 4 This is a schematic diagram of the brush structure in Example 1; Figure 5 This is a schematic diagram of the guide plate structure in Example 2.

[0016] In the diagram: 1. Cover; 2. Air duct; 3. Material pipe; 4. Material cylinder; 5. Protective plate; 6. Fan; 7. Brush; 8. Large gear; 9. Small gear; 10. Motor; 11. Filter screen; 12. Rotating shaft; 13. Guide plate; 14. Collection box; 15. Base frame. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1 Please see Figure 1-4 As shown, a plush toy blower mechanism includes a cover 1, a fan 6, a motor 10 and a base frame 15. The fan 6 is fixedly connected to the surface of the cover 1, and the air outlet of the fan 6 is in a through state with the cover 1. The upper end of the cover 1 is equipped with a floating hair collection mechanism; The base frame 15 is fixedly connected to the cover 1, and the motor 10 is fixedly connected to the base frame 15; There are 6 large gears 8 in total. The first large gear 8 is fixedly connected to the output shaft of the motor 10. A small gear 9 is provided between the large gears 8. A shaft is rotatably connected to the center of the small gear 9. The shaft is fixedly connected to the side wall of the cover 1. The large gears 8 are driven by the meshing of the small gear 9. A rotating shaft 12 is provided, with one end of the rotating shaft 1 passing through the cover 1 for rotatable connection, and the other end being fixedly connected to the surface of the large gear 8. A combing mechanism is provided on the surface of the rotating shaft 12. During operation, the motor 10 and fan 6 are started first. The motor 10 then drives the rotating shaft 12 to rotate at a constant speed, and the brush 7 mounted on the surface of the rotating shaft 12 rotates synchronously. The plush toy to be processed is placed inside the enclosure 1. The brush 7 on the surface of the rotating shaft 12 steadily supports the plush toy and slowly transports it towards the outlet. When the plush toy is transported to the middle section of the enclosure 1, the high-speed fan 6 begins to function. The fan 6 continuously delivers airflow through the air outlet hidden at the bottom of the enclosure 1. The airflow evenly surrounds the plush toy along the pre-set air duct, blowing away fine fluff and impurities. The airflow further combs the plush fibers, making the initially combed plush even fluffier and softer. Finally, the plush toy undergoes double processing. The brush is smoothly conveyed to the outlet by the rotating shaft 12, completing the entire blow-drying, cleaning, and combing process, which greatly improves work efficiency and meets the requirements of large-scale production. The parallel design of the large gear 8 and the small gear 9 working together not only enables efficient transmission but also ensures that each rotating shaft 12 can operate synchronously during operation. Whether it is the power surge during the start-up phase, the speed maintenance during stable operation, or the dynamic adjustment when the load changes, all rotating shafts 12 always follow the same direction of rotation, and the speed deviation is controlled within a very small range. This completely eliminates problems such as equipment vibration, accelerated component wear, or decreased working accuracy caused by asynchronous rotation of the rotating shafts, providing a key guarantee for the stable operation and efficient operation of the entire set of equipment.

[0019] The floating hair collection mechanism includes an air duct 2, a material pipe 3, a material cylinder 4, and a filter screen 11. One end of the air duct 2 is fixedly connected to the upper end of the cover 1, and the pipe opening is connected to the cover 1. The filter screen 11 is fixedly connected to the pipe opening at the other end of the air duct 2. The material pipe 3 is fixedly connected to the surface of the air duct 2, and the inner wall is connected to the inner wall of the air duct 2. The lower end of the material pipe 3 is provided with a material cylinder 4, which is placed on the base frame 15. During operation, as the plush toy completes its brushing process in the middle section of the cover 1, the bottom fan 6 maintains a stable airflow, drawing in the fine fluff, dust, and other impurities that have fallen off during the brushing process. These impurities are then rapidly transported along the dedicated air duct 2 pre-installed in the equipment. The smooth interior of the air duct 2, with a slight inclination, guides the airflow containing impurities smoothly towards the filtration area of ​​the screen. When the airflow carrying impurities reaches the screen, the specially designed fine screen efficiently filters it. The airflow easily passes through the tiny mesh openings on the screen surface and is smoothly discharged from the screen. The airflow is clean and free of impurities, causing no pollution to the surrounding environment. Floss and other impurities, due to their size and shape exceeding the screen mesh diameter, are firmly intercepted inside the screen. As the airflow continues, the intercepted impurities gradually accumulate on the screen surface. When a certain amount accumulates, under their own weight and the slight thrust of the subsequent airflow, the impurities fall into the feed pipe 3. The feed pipe 3 is a telescopic tube that extends into the feed cylinder 4, preventing impurities from being blown out of the cylinder. Furthermore, the inner wall of the feed pipe 3 is treated with an anti-slip coating, ensuring that the impurities slide down the inner wall at a uniform speed and ultimately fall completely into the feed cylinder 4. The entire impurity collection process is efficient, environmentally friendly, and easy to operate, solving the problem of floating fuzz scattering everywhere.

[0020] The combing mechanism includes brushes 7, which are disposed on the surface of the rotating shaft 12. There are several brushes 7, which are evenly distributed. During operation, the rotating brush 7 continuously contacts the surface of the plush toy during transportation, causing the plush toy to tumble slightly 360 degrees. This ensures that every bit of plush is evenly contacted by the brush 7, combing the surface of the toy. This "dynamic, no-dead-angle" processing mode ensures that every plush fiber is combed by the brush 7, effectively avoiding problems such as localized plush knots and differences in fluffiness caused by uneven contact, ultimately achieving a consistent combing effect on the toy's surface.

[0021] The surface of the rotating shaft 12 is provided with a groove, and the brush 7 is engaged with the surface of the rotating shaft 12 through the groove; During operation, the brush 7 component and the rotating shaft 12 adopt a grooved sliding connection design. The disassembly process does not require special tools. The operator only needs to hold the non-slip handles at both ends of the brush 7 component and apply a slight pushing force along the preset horizontal groove direction to disengage the connection structure between the brush 7 component and the rotating shaft 12. This greatly reduces the operation threshold for equipment maintenance and component replacement. For plush toys with special surface textures (such as striped plush and curly plush toys), it can also be adapted to the irregularly shaped brush head 7. The brush head is designed according to the curvature of the toy texture to ensure perfect fit with the plush surface during the combing process without damaging the special texture structure. A protective plate 5 is fixedly installed on the surface of the cover 1 by bolts, and the end of the rotating shaft 12 away from the large gear 9 is inserted into the surface of the protective plate 5 for rotational connection. During operation, the protective plate 5 is removed from the cover 1 by turning the bolt. The core components such as the brush 7 assembly and the rotating shaft 12 inside the cover 1 are fully exposed to the operator's field of vision. The operator does not need to disassemble other shielding structures, which makes it convenient for the operator to disassemble and replace the brush 7.

[0022] Example 2 Please see Figure 5 As shown in the first embodiment, as another implementation of this utility model, a guide plate 13 is fixedly connected to the discharge port end of the cover 1, and a collection box 14 is placed at the lower end of the guide plate 13. During operation, after the plush toy completes the high-pressure airflow blowing process in the middle section of the cover 1, it is continuously conveyed to the discharge end along the preset conveying path via the transmission shaft 12. Finally, it is sent into the inclined guide plate 13, which is precisely connected to the discharge port. With its own gravity and the low friction characteristics of the guide plate 13, it slides down the inclined surface of the guide plate 13 at a uniform speed. During the process, the baffle structure on both sides of the guide plate 13 can prevent the plush toy from deviating from the path when sliding down, ensuring that it always moves along the central area of ​​the guide plate 13 towards the collection box 14. The entire process does not require manual intervention in the flow of the plush toy from discharge to collection, truly realizing the automated closed-loop operation of the plush toy processing flow, greatly improving production efficiency, and reducing the labor intensity caused by manual operation.

[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A plush toy blower mechanism, comprising a cover (1), a blower (6), a motor (10), and a base frame (15), characterized in that: The fan (6) is fixedly connected to the surface of the cover (1), and the air outlet of the fan (6) is in a through state with the cover (1); The upper end of the cover (1) is provided with a floating hair collection mechanism; The base frame (15) is fixedly connected to the cover (1), and the motor (10) is fixedly connected to the base frame (15); There are 6 large gears (8). The first large gear (8) is fixedly connected to the output shaft of the motor (10). A small gear (9) is provided between the large gears (8). A shaft is rotatably connected to the center of the small gear (9). The shaft is fixedly connected to the side wall of the cover (1). The large gears (8) are driven by meshing with the small gear (9). A rotating shaft (12) is provided on the surface of a large gear (8). One end of the rotating shaft (12) is rotatably connected through the cover (1), and the other end is fixedly connected to the surface of the large gear (8). A combing mechanism is provided on the surface of the rotating shaft (12).

2. The plush toy blowing mechanism according to claim 1, characterized in that: The floating hair collection mechanism includes a duct (2), a material pipe (3), a material cylinder (4), and a filter screen (11). One end of the duct (2) is fixedly connected to the upper end of the cover (1), and the pipe opening is connected to the cover (1). The filter screen (11) is fixedly connected to the pipe opening at the other end of the duct (2). The material pipe (3) is fixedly connected to the surface of the duct (2), and the inner wall is connected to the inner wall of the duct (2). The lower end of the material pipe (3) is provided with a material cylinder (4), which is placed on the base frame (15).

3. The plush toy blowing mechanism according to claim 1, characterized in that: The combing mechanism includes a brush (7), which is disposed on the surface of the rotating shaft (12). There are several brushes (7) that are evenly distributed.

4. The plush toy blowing mechanism according to claim 3, characterized in that: The rotating shaft (12) has a groove on its surface, and the brush (7) is engaged with the rotating shaft (12) through the groove.

5. The plush toy blowing mechanism according to claim 4, characterized in that: The protective plate (5) is fixedly installed on the surface of the cover (1) by bolts, and the end of the rotating shaft (12) away from the large gear (8) is inserted into the surface of the protective plate (5) for rotational connection.

6. The plush toy blowing mechanism according to claim 1, characterized in that: The material outlet end of the cover (1) is fixedly connected to a guide plate (13), and a collection box (14) is placed at the lower end of the guide plate (13).

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