A fabric dust removal device for processing cold-weather clothing fabric
Patent Information
- Application Number
- CN202522403704.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0005]鉴于上述问题，本申请实施例提供了一种防寒服面料加工用面料除尘装置，以解决现有技术对防寒面料除尘效果不足和加工效率低的问题
[0013]通过上述方案，将防寒服面料从两侧的输送辊之间穿过，在第二弹簧的弹力作用下，可以使得圆杆对活动板推动，活动板带动输送辊运动，利用两个输送辊对防寒服面料夹紧，并通过电机的驱动，使得同侧两个输送辊反向转动，完成对防寒服面料的自动输送功能，实现高效的面料除尘，提高加工效率；当防寒服面料从外壳内腔穿过的过程中，在电机的驱动下，使得竖轴带动橡胶条转动，利用橡胶条对防寒服面料两侧进行不断的拍打，可以将吸附在面料上的灰尘与面料之间分离，并在负压除尘装置的作用下将灰尘排出，有效的提高对防寒服面料的除尘效果。
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Figure CN224784583U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fabric processing technology, and in particular to a fabric dust removal device for processing cold-weather clothing fabrics. Background Technology
[0002] Cold-weather clothing fabrics are mostly made of high-density polyester fiber, nylon and other synthetic fiber materials. Some fabrics also undergo finishing processes such as coating and flocking to enhance their cold-weather protection and warmth. During the weaving, transportation, storage and early cutting stages, these fabrics are prone to accumulating a large amount of dust, lint and fine impurities due to fiber shedding, environmental dust adhesion, friction and static electricity adsorption.
[0003] Currently, traditional dust removal devices for cold-weather clothing fabrics mainly include two types: negative pressure adsorption and brush roller cleaning. In actual use, negative pressure adsorption has limited effect on removing attached dust, while the hardness of the brush roller is difficult to control. If it is too hard, it will easily damage the fabric coating or flocking, and if it is too soft, the cleaning effect is poor. In addition, the brush is easily worn and entangled with impurities, which is not conducive to dust removal. Furthermore, most devices have poor connection between conveying and dust removal, and some require manual assistance in feeding, which is labor-intensive, has unstable conveying speed, and low efficiency, making it unsuitable for high-efficiency production.
[0004] Based on the above reasons, this utility model proposes a fabric dust removal device for processing cold-proof clothing fabrics, which can effectively improve the dust removal effect and processing efficiency of cold-proof fabrics. Utility Model Content
[0005] In view of the above problems, this application provides a fabric dust removal device for processing cold-weather clothing fabrics to solve the problems of insufficient dust removal effect and low processing efficiency of existing technologies for cold-weather fabrics.
[0006] This application provides a fabric dust removal device for processing cold-weather clothing fabric, including a housing. Air pipes are fixedly connected to both the left and right sides of the housing, and through slots are opened on the front and rear sides of the housing. A negative pressure dust removal device is installed on the air pipes. Two movable plates are symmetrically and movably connected in each through slot. Movable shafts are movably connected to the movable plates. Conveying rollers are fixedly connected to the movable shafts. Several vertical shafts are installed in the inner cavity of the housing. Several rubber strips are installed on the vertical shafts. A drive assembly is provided on the top surface of the housing.
[0007] In some embodiments, the drive assembly includes a bracket fixedly connected to the top surface of the housing, and a motor fixedly connected to the top surface of the bracket. A rotating shaft is fixedly connected to the output end of the motor. A first synchronous pulley and a second synchronous pulley are fixedly connected to the rotating shaft. The top ends of the vertical shafts are all fixedly connected to the first synchronous pulleys. A first synchronous belt is fitted onto several of the first synchronous pulleys. The top ends of the two movable shafts on the right side are all fixedly connected to the second synchronous pulleys. A round shaft is movably connected to the top surface of the movable plate on the left side. A second synchronous pulley is fixedly connected to the top end of the round shaft. A second synchronous belt is fitted onto five of the second synchronous pulleys. A reversing assembly is provided on the round shaft.
[0008] In some embodiments, the reversing assembly includes gears, two of which mesh with each other. One gear is fixedly connected to a round shaft, and the other gear has a connecting shaft fixedly connected to the center of its sidewall. The connecting shaft is movably connected to a movable plate, and a third synchronous pulley is fixedly connected to the bottom end of the connecting shaft. Another third synchronous pulley is fixedly connected to the left side of the movable shaft near the top end, and the same third synchronous belt is fitted on the two adjacent third synchronous pulleys.
[0009] In some embodiments, a tensioning wheel is sleeved on the side wall of the second synchronous belt, a crossbar is mounted on the tensioning wheel, a vertical plate is movably connected to the side wall of the crossbar, and a first spring is sleeved on the crossbar. The vertical plate is fixedly connected to the top surface of the outer casing, and the two ends of the first spring are fixedly connected to the vertical plate and the outer wall of the crossbar, respectively.
[0010] In some embodiments, a plurality of fixing rings are welded and fixed on the vertical shaft, a plurality of mounting holes are provided on the side wall of the fixing rings, one end of the rubber strip is inserted into the mounting hole, and a plurality of bolts are threadedly connected to the top surface of the fixing rings, the bolts extending into the mounting holes.
[0011] In some embodiments, each of the movable plates has two round rods fixedly connected symmetrically at the top and bottom. Each round rod has a side plate movably connected to it, and a second spring is sleeved on the round rod. The side plate is fixedly connected to the outer shell, and the two ends of the second spring are fixedly connected to the side plate and the outer wall of the round rod, respectively.
[0012] In some embodiments, a rectangular groove is provided on the outer casing, and a door panel is installed in the rectangular groove.
[0013] The above method involves passing the cold-weather clothing fabric between the conveyor rollers on both sides. Under the elastic force of the second spring, the round rod pushes the movable plate, which in turn drives the conveyor rollers to move. The two conveyor rollers clamp the cold-weather clothing fabric, and the motor drives the two conveyor rollers on the same side to rotate in opposite directions, completing the automatic conveying function of the cold-weather clothing fabric. This achieves efficient fabric dust removal and improves processing efficiency. As the cold-weather clothing fabric passes through the inner cavity of the outer shell, the motor drives the vertical shaft to rotate the rubber strip. The rubber strip continuously beats the sides of the cold-weather clothing fabric, separating the dust adsorbed on the fabric from the fabric. Under the action of the negative pressure dust removal device, the dust is discharged, effectively improving the dust removal effect of the cold-weather clothing fabric.
[0014] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the internal structure of the outer shell of this application; Figure 3 This is a schematic diagram of the structure of the driving component of this application; Figure 4 This is a schematic diagram of the structure of the conveyor roller in this application; Figure 5 This is a schematic diagram of the structure on the fixing ring of this application.
[0017] Explanation of reference numerals in the attached figures: 1. Outer shell; 2. Air pipe; 3. Negative pressure dust removal device; 4. Movable plate; 5. Movable shaft; 6. Conveyor roller; 7. Vertical shaft; 8. Rubber strip; 9. Drive assembly; 10. Bracket; 11. Motor; 12. Rotating shaft; 13. First synchronous pulley; 14. Second synchronous pulley; 15. First synchronous belt; 16. Round shaft; 17. Second synchronous belt; 18. Reversing assembly; 19. Gear; 20. Connecting shaft; 21. Third synchronous pulley; 22. Third synchronous belt; 23. Tensioner; 24. Crossbar; 25. Vertical plate; 26. First spring; 27. Fixing ring; 28. Bolt; 29. Round rod; 30. Side plate; 31. Second spring; 32. Door panel. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0019] The terms "comprising" and "having," and any variations thereof, in the specification, claims, and drawings of this application are intended to cover without excluding other meanings. The words "a" or "an" do not exclude the presence of multiples. Unless otherwise stated, "multiple" means two or more (including two), and similarly, "multiple sets" means two or more (including two sets).
[0020] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0021] Furthermore, descriptions of directions used to explain the operation and construction of the components in this embodiment, such as height, are not absolute but relative. Although these directions are appropriate when the components are in the positions shown in the figure, they should be interpreted differently when these positions change to correspond to the changes.
[0022] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, "connection" or "linkage" in mechanical structures can refer to a physical connection, such as a fixed connection, a detachable connection, or an integral connection. In addition to referring to a physical connection, "connection" or "linkage" in circuit structures can also refer to an electrical connection or a signal connection. For example, it can be a direct connection, i.e., a physical connection, or an indirect connection through at least one intermediate component, as long as the circuit is connected. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0023] To facilitate understanding of the technical solutions in the embodiments of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.
[0024] like Figure 1-5 As shown, this application embodiment provides a fabric dust removal device for processing cold-proof clothing fabric, including a shell 1, with air pipes 2 fixedly connected to both the left and right sides of the shell 1, and through grooves opened on both the front and rear sides of the shell 1, and a negative pressure dust removal device 3 installed on the air pipes 2. In the technical solution of this embodiment, by activating the negative pressure dust removal device 3, the dust inside the outer shell 1 can be collected, and the dust can enter the negative pressure dust removal device 3 through the air pipe 2 to complete the function of dust discharge. Two movable plates 4 are symmetrically connected in each through slot. Two round rods 29 are fixedly connected to each movable plate 4. A side plate 30 is movably connected to each round rod 29, and a second spring 31 is sleeved on the round rod 29. The side plate 30 is fixedly connected to the outer shell 1. The two ends of the second spring 31 are fixedly connected to the outer walls of the side plate 30 and the round rod 29, respectively. A movable shaft 5 is movably connected to the movable plate 4, and a conveying roller 6 is fixedly connected to each movable shaft 5. In the technical solution of this embodiment, during processing, the cold-proof clothing fabric passes between the conveying rollers 6 on both sides. Under the elastic force of the second spring 31, the round rod 29 can push the movable plate 4. The movable plate 4 drives the conveying rollers 6 to move. The two conveying rollers 6 clamp the cold-proof clothing fabric. Driven by the motor 11, the two conveying rollers 6 on the same side rotate in opposite directions to complete the automatic conveying function of the cold-proof clothing fabric, achieve efficient fabric dust removal, and improve processing efficiency. The inner cavity of the outer shell 1 is equipped with several vertical shafts 7, each of which is equipped with several rubber strips 8. Several fixing rings 27 are welded and fixed on the vertical shafts 7. Several mounting holes are opened on the side wall of the fixing rings 27. One end of the rubber strip 8 is inserted into the mounting hole. Several bolts 28 are threaded on the top surface of the fixing rings 27. The bolts 28 extend into the mounting holes. In the technical solution of this embodiment, when the cold-proof clothing fabric passes through the inner cavity of the outer shell 1, the vertical shaft 7 drives the rubber strip 8 to rotate under the drive of the motor 11. The rubber strip 8 continuously beats the two sides of the cold-proof clothing fabric, which can separate the dust adsorbed on the fabric from the fabric. Under the action of the negative pressure dust removal device 3, the dust is discharged, which effectively improves the dust removal effect on the cold-proof clothing fabric. A rectangular groove is provided on the outer shell 1, and a door panel 32 is installed in the rectangular groove. The opening and closing of the door panel 32 facilitates the inspection of the inner cavity of the outer shell 1 and the maintenance of the equipment. It also makes it convenient for operators to pass the cold-proof clothing fabric between the two conveyor rollers 6 before processing the fabric. A drive assembly 9 is provided on the top surface of the outer casing 1. The drive assembly 9 includes a bracket 10, which is fixedly connected to the top surface of the outer casing 1. A motor 11 is fixedly connected to the top surface of the bracket 10. A rotating shaft 12 is fixedly connected to the output end of the motor 11. A first synchronous pulley 13 and a second synchronous pulley 14 are fixedly connected to the rotating shaft 12. The top ends of the vertical shafts 7 are all fixedly connected to the first synchronous pulleys 13. A first synchronous belt 15 is fitted onto several first synchronous pulleys 13. The top ends of the two movable shafts 5 on the right side are all fixedly connected to the second synchronous pulleys 14. A round shaft 16 is movably connected to the top surface of the movable plate 4 on the left side. The top end of the round shaft 16 is fixedly connected to... There are two second synchronous pulleys 14, and the same second synchronous belt 17 is fitted on five second synchronous pulleys 14. A reversing assembly 18 is provided on the round shaft 16. The reversing assembly 18 includes gears 19. There are two gears 19 that mesh with each other. One gear 19 is fixedly connected to the round shaft 16. A connecting shaft 20 is fixedly connected to the center of the side wall of the other gear 19. The connecting shaft 20 is movably connected to the movable plate 4. A third synchronous pulley 21 is fixedly connected to the bottom end of the connecting shaft 20. Another third synchronous pulley 21 is fixedly connected to the left movable shaft 5 near the top. The same third synchronous belt 22 is fitted on two adjacent third synchronous pulleys 21. In the technical solution of this embodiment, during the dust removal process, one side of the cold-weather clothing fabric is connected to the winding device and the device is powered on. The motor 11 is started, and the motor 11 drives the first synchronous wheel 13 and the second synchronous wheel 14 on the rotating shaft 12 to rotate. Through the transmission of the first synchronous wheel 13 and the first synchronous belt 17, the vertical shaft 7 can be rotated. The vertical shaft 7 drives the rubber strip 8 to rotate, which completes the dust removal operation of the cold-weather clothing fabric. At the same time, through the transmission of the second synchronous wheel 14 and the second synchronous belt 17, the round shaft 16 and the two movable shafts 5 on the right side can be rotated. The round shaft 16 is driven by the meshing of two gears 19, so that the connecting shaft 20 and the round shaft 16 are in a state of opposite rotation. The connecting shaft 20 drives the third synchronous wheel 21 to rotate. Through the transmission of the third synchronous wheel 21 and the third synchronous belt 22, the two movable shafts 5 on the left side can be rotated in opposite directions. At this time, the two conveying rollers 6 on the same side rotate in opposite directions, which can realize the automatic conveying operation of the cold-weather clothing fabric, which facilitates efficient dust removal processing of the cold-weather clothing fabric and improves the processing efficiency of the cold-weather clothing fabric. Furthermore, a tensioning wheel 23 is fitted on the side wall of the second synchronous belt 17, and a crossbar 24 is installed on the tensioning wheel 23. A vertical plate 25 is movably connected to the side wall of the crossbar 24, and a first spring 26 is fitted on the crossbar 24. The vertical plate 25 is fixedly connected to the top surface of the outer shell 1, and the two ends of the first spring 26 are fixedly connected to the vertical plate 25 and the outer wall of the crossbar 24, respectively. This enables the tensioning effect of the second synchronous belt 17, thereby ensuring the transmission of the second synchronous belt 17 to the second synchronous wheel 14 and ensuring the conveying roller 6 conveys the cold-proof clothing fabric.
[0025] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.
[0026] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A fabric dust removal device for processing cold-weather clothing fabrics, characterized in that, Includes an outer shell (1), on both the left and right sides of the outer shell (1) are fixedly connected to air pipes (2), and through slots are opened on the front and rear sides of the outer shell (1). A negative pressure dust removal device (3) is installed on the air pipes (2). Two movable plates (4) are symmetrically and movably connected in each through slot. Movable shafts (5) are movably connected on the movable plates (4). Conveying rollers (6) are fixedly connected on the movable shafts (5). Several vertical shafts (7) are installed in the inner cavity of the outer shell (1). Several rubber strips (8) are installed on the vertical shafts (7). A drive assembly (9) is provided on the top surface of the outer shell (1).
2. The fabric dust removal device for processing cold-weather clothing fabric according to claim 1, characterized in that, The drive assembly (9) includes a bracket (10), which is fixedly connected to the top surface of the housing (1). A motor (11) is fixedly connected to the top surface of the bracket (10). A rotating shaft (12) is fixedly connected to the output end of the motor (11). A first synchronous pulley (13) and a second synchronous pulley (14) are fixedly connected to the rotating shaft (12). The top end of the vertical shaft (7) is fixedly connected to the first synchronous pulley (13). The same first synchronous belt (15) is fitted on several first synchronous pulleys (13). The top ends of the two movable shafts (5) on the right side are fixedly connected to the second synchronous pulleys (14). A round shaft (16) is movably connected to the top surface of the movable plate (4) on the left side. The top end of the round shaft (16) is fixedly connected to the second synchronous pulley (14). The same second synchronous belt (17) is fitted on five second synchronous pulleys (14). A reversing assembly (18) is provided on the round shaft (16).
3. The fabric dust removal device for processing cold-weather clothing fabric according to claim 2, characterized in that, The reversing assembly (18) includes gears (19), two of which are meshed with each other. One gear (19) is fixedly connected to a round shaft (16), and the other gear (19) has a connecting shaft (20) fixedly connected to the center of its side wall. The connecting shaft (20) is movably connected to the movable plate (4), and a third synchronous pulley (21) is fixedly connected to the bottom end of the connecting shaft (20). Another third synchronous pulley (21) is fixedly connected to the movable shaft (5) on the left side near the top end. The same third synchronous belt (22) is fitted on the two adjacent third synchronous pulleys (21).
4. A fabric dust removal device for processing cold-weather clothing fabrics according to claim 2, characterized in that, A tensioning wheel (23) is fitted on the side wall of the second synchronous belt (17). A crossbar (24) is installed on the tensioning wheel (23). A vertical plate (25) is movably connected to the side wall of the crossbar (24). A first spring (26) is fitted on the crossbar (24). The vertical plate (25) is fixedly connected to the top surface of the outer shell (1). The two ends of the first spring (26) are fixedly connected to the outer walls of the vertical plate (25) and the crossbar (24), respectively.
5. A fabric dust removal device for processing cold-weather clothing fabrics according to claim 1, characterized in that, Several fixing rings (27) are welded and fixed on the vertical shaft (7). Several mounting holes are opened on the side wall of the fixing ring (27). One end of the rubber strip (8) is inserted into the mounting hole. Several bolts (28) are threaded on the top surface of the fixing ring (27). The bolts (28) extend into the mounting hole.
6. A fabric dust removal device for processing cold-weather clothing fabric according to claim 1, characterized in that, Two round rods (29) are symmetrically fixedly connected to each of the movable plates (4). Each round rod (29) is movably connected to a side plate (30), and a second spring (31) is sleeved on the round rod (29). The side plate (30) is fixedly connected to the outer shell (1), and the two ends of the second spring (31) are fixedly connected to the outer walls of the side plate (30) and the round rod (29), respectively.
7. A fabric dust removal device for processing cold-weather clothing fabric according to claim 1, characterized in that, A rectangular groove is provided on the outer shell (1), and a door panel (32) is installed in the rectangular groove.