Fabric dusting and flattening integrated device

Abstract

This utility model relates to the field of fabric dust removal technology, specifically an integrated fabric dust removal and leveling device. It includes a support base, on which a leveling mechanism is mounted. The leveling mechanism includes a drive motor fixedly connected to the support base. A lower left hollow roller, an upper left hollow roller, a lower right hollow roller, and an upper right hollow roller are rotatably connected to the support base. A lower gear is connected to the end shaft of the lower left hollow roller, and an upper gear is connected to the end shaft of the upper left hollow roller. The output shaft of the drive motor is connected to the end shaft of the lower left hollow roller. This utility model, by incorporating a leveling mechanism, achieves initial leveling through the mechanical coordinated rotation of the rollers as the fabric passes through them, and further smooths out fabric wrinkles through the gradual application of force by oblique airflow. This achieves coordinated leveling by both mechanical and airflow mechanisms, effectively improving the uniformity and efficiency of fabric leveling, and can adapt to the processing needs of fabrics of different thicknesses and materials.

Description

Technical Field

[0001] This utility model relates to the field of fabric dust removal technology, specifically to an integrated fabric dust removal and leveling device. Background Technology

[0002] In the textile processing industry, fabric smoothing is a key step in the pretreatment process, which directly affects the subsequent printing, dyeing, cutting and finished product quality.

[0003] In existing technologies, fabric smoothing typically relies on a single mechanical roller mechanism, which uses the rotation of the rollers to compress the fabric and achieve smoothness. However, this method has significant limitations: First, simple mechanical compression is difficult to uniformly remove wrinkles on the fabric, especially when the fabric thickness is uneven or the material is soft. This can easily lead to localized over-compression or residual wrinkles, affecting the uniformity of smoothing and potentially causing fabric damage or deformation.

[0004] In view of this, we propose an integrated device for fabric dust removal and leveling. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated device for fabric dust removal and leveling. This integrated device solves the problem that the pressure of the fabric mechanical roller leveling cannot be dynamically adapted to the fabric characteristics, resulting in local excessive compression or residual wrinkles, which affects the leveling uniformity and causes fabric damage or deformation.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An integrated fabric dust removal and leveling device includes a support base, on which a leveling mechanism is mounted. The leveling mechanism includes a drive motor fixedly connected to the support base. A lower left hollow roller, an upper left hollow roller, a lower right hollow roller, and an upper right hollow roller are rotatably connected to the support base. A lower gear is connected to the end shaft of the lower left hollow roller, and an upper gear is connected to the end shaft of the upper left hollow roller. The output shaft of the drive motor is connected to the end shaft of the lower left hollow roller. A lower support member is rotatably connected between the lower left and lower right hollow rollers. The lower support member is used to deliver high-pressure air to the inner walls of the lower left and lower right hollow rollers. An upper support member is rotatably connected between the upper left hollow roller and the upper right hollow roller. The upper support member is used to deliver high-pressure air to the inner walls of the upper left and upper right hollow rollers. An end connector is connected between the upper left and upper right hollow rollers. The lower left and lower right hollow rollers are connected by the end connector. Angled nozzles are arrayed on the inner walls of the lower left, upper left, lower right, and upper right hollow rollers. The angled direction of the angled nozzles is away from the lower and upper support members, which is used to gradually smooth the material while blowing away impurities from the surface. A dust removal mechanism is provided on the support base to adsorb and collect the blown-off impurities.

[0008] Preferably, the support base is provided with a front electric conveyor belt and a rear electric conveyor belt, which are symmetrically arranged on both sides of the leveling mechanism.

[0009] Preferably, the end connector passes through the interior of the lower support and the upper support, and will not interfere with each other's movement.

[0010] Preferably, the dust removal mechanism includes a blower, which is fixedly connected to a support base. A filter element is provided on the support base for filtering impurities. An air inlet pipe is connected to the input end of the blower, and an air outlet pipe is connected to the output end of the blower. The end of the air outlet pipe away from the blower is connected to a lower support member and an upper support member for inputting high-pressure air. A protective cover is connected to the end of the air inlet pipe away from the blower. The protective cover is fixedly connected to the support base, and the inner wall of the protective cover is rotatably connected to the end shafts of the lower left hollow roller, the upper left hollow roller, the lower right hollow roller, and the upper right hollow roller.

[0011] Preferably, the protective cover has elongated openings on both sides for the fabric to pass through.

[0012] Preferably, the inner wall of the protective cover is provided with a noise reduction layer, which is made of porous sound-absorbing material.

[0013] Preferably, the filter element is a replaceable structure, and the filter element is connected to the support base by plugging and unplugging.

[0014] By means of the above technical solution, this utility model provides an integrated device for fabric dust removal and leveling.

[0015] It has at least the following beneficial effects:

[0016] 1. This utility model has a leveling mechanism. When the fabric passes through the rollers, it achieves initial leveling through the mechanical coordinated rotation of the rollers and further smooths out the fabric wrinkles by gradually applying force through oblique airflow. This achieves coordinated leveling by mechanical and airflow, which effectively improves the uniformity and efficiency of fabric leveling and can adapt to the processing needs of fabrics of different thicknesses and materials.

[0017] 2. This utility model incorporates a dust removal mechanism. Air is drawn in from the protective cover area by a blower, filtered by a filter, and then pressurized and delivered to each hollow roller. The airflow ejected from the angled nozzles directly blows away impurities from the fabric surface. At the same time, the protective cover covers the end area of ​​the roller body to prevent the diffusion of impurities. The blown-away impurities are drawn in by the air inlet pipe and filtered again by the filter, forming a closed-loop dust removal path of "blowing-collection-filtration". This not only efficiently removes impurities from the fabric surface but also avoids secondary pollution from impurities. Furthermore, the filter adopts a replaceable plug-in structure, which facilitates regular maintenance and replacement, ensuring the stability and continuity of the dust removal effect. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the protective cover of this utility model;

[0021] Figure 3 This is a schematic diagram of the dust removal mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the cross-section of the protective cover of this utility model;

[0023] Figure 5 This is a schematic diagram of the oblique nozzle structure of this utility model;

[0024] Figure 6 This is a structural schematic diagram of the cross-section of the upper support member of this utility model.

[0025] In the diagram: 1. Support base; 2. Front electric conveyor belt; 3. Rear electric conveyor belt; 4. Leveling mechanism; 41. Drive motor; 42. Lower left hollow roller; 43. Upper left hollow roller; 44. Lower right hollow roller; 45. Upper right hollow roller; 46. Lower gear; 47. Upper gear; 48. Lower support component; 49. Upper support component; 410. End connector; 411. Angled nozzle; 5. Dust removal mechanism; 51. Blower; 52. Filter element; 53. Inlet pipe; 54. Outlet pipe; 55. Protective cover. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 - Figure 6As shown, this utility model provides a technical solution: an integrated fabric dust removal and leveling device, including a support base 1, on which a leveling mechanism 4 is provided. The leveling mechanism 4 includes: a drive motor 41, which is fixedly connected to the support base 1; a lower left hollow roller 42, an upper left hollow roller 43, a lower right hollow roller 44, and an upper right hollow roller 45 rotatably connected to the support base 1; a lower gear 46 is connected to the end shaft of the lower left hollow roller 42; an upper gear 47 is connected to the end shaft of the upper left hollow roller 43; the output shaft of the drive motor 41 is connected to the end shaft of the lower left hollow roller 42; and a lower support member 48 is rotatably connected between the lower left hollow roller 42 and the lower right hollow roller 44, the lower support member 48 being used to lower the lower left hollow roller 42 and the lower right hollow roller 44. High-pressure air is conveyed to the inner wall. An upper support member 49 is rotatably connected between the upper left hollow roller 43 and the upper right hollow roller 45. The upper support member 49 is used to convey high-pressure air to the inner wall of the upper left hollow roller 43 and the upper right hollow roller 45. An end connector 410 is connected between the upper left hollow roller 43 and the upper right hollow roller 45. The lower left hollow roller 42 and the lower right hollow roller 44 are connected by the end connector 410. Angled nozzles 411 are arrayed on the inner wall of the lower left hollow roller 42, the upper left hollow roller 43, the lower right hollow roller 44, and the upper right hollow roller 45. The angled direction of the angled nozzles 411 is away from the lower support member 48 and the upper support member 49, which is used to progressively smooth the material while blowing away surface impurities. The support base 1 serves as the basic support structure of the entire device, driving... A motor 41 is fixedly connected to the support base 1 and provides power. Its output shaft is directly connected to the end shaft of the lower left hollow roller 42, driving the lower left hollow roller 42 to rotate. The end shaft of the lower left hollow roller 42 is connected to a lower gear 46, and the end shaft of the upper left hollow roller 43 is connected to an upper gear 47. The lower gear 46 and the upper gear 47 mesh, so that when the lower left hollow roller 42 rotates, it drives the upper left hollow roller 43 to rotate synchronously in the opposite direction through gear transmission, forming an upper and lower left counter-roller structure. The lower left hollow roller 42 and the lower right hollow roller 44 are rotatably connected through the lower support member 48 and fixedly connected through the end connector 410. The upper left hollow roller 43 and the upper right hollow roller 45 are rotatably connected through the upper support member 49 and fixedly connected through the end connector 410, ensuring that the lower right hollow roller 44 rotates in the opposite direction. Hollow roller 44 rotates synchronously with lower left hollow roller 42, and upper right hollow roller 45 rotates synchronously with upper left hollow roller 43, forming two sets of upper and lower roller structures. Lower support member 48 conveys high-pressure air upward to the inner walls of lower left hollow roller 42 and lower right hollow roller 44, and upper support member 49 conveys high-pressure air upward to the inner walls of upper left hollow roller 43 and upper right hollow roller 45. The inner walls of lower left hollow roller 42, upper left hollow roller 43, lower right hollow roller 44, and upper right hollow roller 45 are all arrayed with oblique nozzles 411, and the nozzles are inclined away from lower support member 48 and upper support member 49. When high-pressure air is ejected through oblique nozzles 411, the oblique airflow gradually applies force as the fabric passes through the two sets of upper and lower rollers to smooth out fabric wrinkles and achieve a smoothing function.Simultaneously, the airflow directly blows onto the fabric surface to remove attached impurities, achieving a dust removal function. The entire system integrates power transmission, coordinated rotation of rollers, and high-pressure airflow jetting to achieve integrated fabric dust removal and leveling. A dust removal mechanism 5 is installed on the support base 1 to adsorb and collect the blown-off impurities. A front electric conveyor belt 2 and a rear electric conveyor belt 3 are symmetrically arranged on both sides of the leveling mechanism 4 on the support base 1. The end connector 410 passes through the interior of the lower support member 48 and the upper support member 49 without interfering with each other's movement.

[0028] The dust removal mechanism 5 includes a blower 51, which is fixedly connected to a support base 1. A filter element 52 is installed on the support base 1 to filter impurities. An air inlet pipe 53 is connected to the input end of the blower 51, and an air outlet pipe 54 is connected to the output end of the blower 51. The end of the air outlet pipe 54 away from the blower 51 is connected to the lower support member 48 and the upper support member 49 for inputting high-pressure air. A protective cover 55 is connected to the end of the air inlet pipe 53 away from the blower 51. The blower 51 and the protective cover 55 are fixedly connected to the support base 1. The inner wall of the protective cover 55 is rotatably connected to the end shafts of the lower left hollow roller 42, upper left hollow roller 43, lower right hollow roller 44, and upper right hollow roller 45. The support base 1 serves as a foundation for fixing the blower 51 and the protective cover 55. The inner wall of the protective cover 55 is rotatably connected to the end shafts of the lower left hollow roller 42, upper left hollow roller 43, lower right hollow roller 44, and upper right hollow roller 45 to cover the end areas of the roller bodies. One end of the protective cover 55 is connected to the air inlet pipe 53 for air intake. The other end of pipe 53 is connected to the input end of blower 51, used to absorb impurities inside protective cover 55. The filter element 52 on support 1 filters impurities from the air entering the intake pipe 53. When blower 51 is running, it draws in air filtered by filter element 52 from the area of ​​protective cover 55 through intake pipe 53, and then delivers high-pressure air to lower support 48 and upper support 49 through outlet pipe 54. Lower support 48 guides the high-pressure air into lower left hollow roller 42 and lower right hollow roller 49. The inner wall of 44, the upper support member 49 introduces high-pressure air into the inner walls of the upper left hollow roller 43 and the upper right hollow roller 45, and finally ejects high-pressure airflow through the oblique nozzles 411 on the inner walls of each hollow roller. The protective cover 55 has long openings on both sides for the passage of fabric. The inner wall of the protective cover 55 is provided with a noise reduction layer, which is made of porous sound-absorbing material. The filter element 52 is a replaceable structure. The filter element 52 is connected to the support base 1 by plugging and unplugging to facilitate the periodic replacement of the filter material.

[0029] In use, the integrated fabric dust removal and leveling device of this utility model consists of a support base 1, which serves as the basic support structure for fixing the front electric conveyor belt 2, the rear electric conveyor belt 3, the leveling mechanism 4, and the dust removal mechanism 5. The front electric conveyor belt 2 and the rear electric conveyor belt 3 are symmetrically arranged on both sides of the leveling mechanism 4. During use, the front electric conveyor belt 2 conveys the fabric to be processed to the leveling mechanism 4, and the rear electric conveyor belt 3 conveys the processed fabric outward. The drive motor 41 is fixed on the support base 1 and provides power. Its output shaft is connected to the end shaft of the lower left hollow roller 42, driving the lower left hollow roller 42 to rotate. The lower gear 46 connected to the end shaft of the lower left hollow roller 42 meshes with the upper gear 47 connected to the end shaft of the upper left hollow roller 43, so that when the lower left hollow roller 42 rotates, it passes through the lower... Gear 46 drives the upper left hollow roller 43 on the upper gear 47 to rotate synchronously in opposite directions, forming upper and lower left-side opposing rollers. The lower left hollow roller 42 and the lower right hollow roller 44 are fixedly connected by an end connector 410 and rotatably connected by a lower support member 48. The upper left hollow roller 43 and the upper right hollow roller 45 are fixedly connected by an end connector 410 and rotatably connected by an upper support member 49. The end connector 410 passes through the interior of the lower support member 48 and the upper support member 49 without motion interference, ensuring that the lower right hollow roller 44 rotates synchronously with the lower left hollow roller 42 and the upper right hollow roller 45 rotates synchronously with the upper left hollow roller 43, forming two sets of upper and lower opposing roller structures. After the fabric enters from the front electric conveyor belt 2, it passes through the two sets of upper and lower opposing rollers in sequence, and is solidified by the coordinated rotation of the opposing rollers. Preliminary mechanical leveling is underway; simultaneously, the blower 51 in the dust removal mechanism 5 is fixed on the support base 1 and started running. The protective cover 55 is fixed on the support base 1, and its inner wall is rotatably connected to the end shaft of each hollow roller to cover the end area of ​​the roller body. The blower 51 draws air from the area of ​​the protective cover 55 through the air inlet pipe 53 connected to the input end. The filter element 52 on the support base 1 filters impurities from the air entering the air inlet pipe 53. The filtered air is pressurized by the blower 51 and then transported to the lower support member 48 and the upper support member 49 through the air outlet pipe 54 connected to the output end. The lower support member 48 guides the high-pressure air into the inner walls of the lower left hollow roller 42 and the lower right hollow roller 44, and the upper support member 49 guides the high-pressure air into the inner walls of the upper left hollow roller 43 and the upper right hollow roller 45. The inclined nozzles 411 of the inner wall array are tilted away from the lower support 48 and the upper support 49. When high-pressure air is ejected from the inclined nozzles 411, the inclined airflow gradually applies force to the fabric as it passes through the two sets of upper and lower rollers on the left and right sides to further smooth the fabric wrinkles and achieve the leveling function. At the same time, the airflow blows directly onto the fabric surface to blow away the attached impurities. Then, it is sucked in by the air inlet pipe 53 and filtered and collected by the filter element 52. Finally, the processed fabric is conveyed out of the device by the rear electric conveyor belt 3. The whole process achieves integrated processing of fabric dust removal and leveling through the synergistic effect of fabric conveying by the front electric conveyor belt 2 and the rear electric conveyor belt 3, mechanical leveling by driving the rollers to rotate by the drive motor 41, and dust removal by the high-pressure airflow provided by the dust removal mechanism 5 for dust removal and impurity collection and filtration.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric dust removal and leveling integrated device, comprising a support base (1), characterized in that: A leveling mechanism (4) is provided on the support base (1), and the leveling mechanism (4) includes: A drive motor (41) is fixedly connected to a support base (1). A lower left hollow roller (42), an upper left hollow roller (43), a lower right hollow roller (44), and an upper right hollow roller (45) are rotatably connected to the support base (1). A lower gear (46) is connected to the end shaft of the lower left hollow roller (42), and an upper gear (47) is connected to the end shaft of the upper left hollow roller (43). The output shaft of the drive motor (41) is connected to the end shaft of the lower left hollow roller (42). A lower support member (48) is rotatably connected between the lower left hollow roller (42) and the lower right hollow roller (44). The lower support member (48) is used to deliver high-pressure air to the inner walls of the lower left hollow roller (42) and the lower right hollow roller (44). The upper left hollow roller (43)... An upper support member (49) is rotatably connected to the upper right hollow roller (45). The upper support member (49) is used to deliver high-pressure air to the inner wall of the upper left hollow roller (43) and the upper right hollow roller (45). An end connector (410) is connected between the upper left hollow roller (43) and the upper right hollow roller (45). The lower left hollow roller (42) and the lower right hollow roller (44) are connected by the end connector (410). An array of oblique nozzles (411) is arranged on the inner wall of the lower left hollow roller (42), the upper left hollow roller (43), the lower right hollow roller (44), and the upper right hollow roller (45). The oblique nozzles (411) are inclined away from the lower support member (48) and the upper support member (49) and are used to gradually smooth the material while blowing away impurities on the surface. The support base (1) is provided with a dust removal mechanism (5) for adsorbing and collecting the impurities blown away.

2. The integrated fabric dust removal and leveling device according to claim 1, characterized in that: The support base (1) is provided with a front electric conveyor belt (2) and a rear electric conveyor belt (3), which are symmetrically arranged on both sides of the leveling mechanism (4).

3. The integrated fabric dust removal and leveling device according to claim 1, characterized in that: The end connector (410) passes through the interior of the lower support (48) and the upper support (49) and will not interfere with each other's movement.

4. The integrated fabric dust removal and leveling device according to claim 1, characterized in that: The dust removal mechanism (5) includes a blower (51), which is fixedly connected to a support base (1). A filter element (52) is provided on the support base (1) for filtering impurities. An air inlet pipe (53) is connected to the input end of the blower (51), and an air outlet pipe (54) is connected to the output end of the blower (51). The end of the air outlet pipe (54) away from the blower (51) is connected to the lower support member (48) and the upper support member (49) for inputting high-pressure air. A protective cover (55) is connected to the end of the air inlet pipe (53) away from the blower (51). The protective cover (55) is fixedly connected to the support base (1), and the inner wall of the protective cover (55) is rotatably connected to the end shafts of the lower left hollow roller (42), the upper left hollow roller (43), the lower right hollow roller (44), and the upper right hollow roller (45).

5. The integrated fabric dust removal and leveling device according to claim 4, characterized in that: The protective cover (55) has long openings on both sides for the fabric to pass through.

6. The integrated fabric dust removal and leveling device according to claim 4, characterized in that: The inner wall of the protective cover (55) is provided with a noise reduction layer, which is made of porous sound-absorbing material.

7. The integrated fabric dust removal and leveling device according to claim 4, characterized in that: The filter element (52) is a replaceable structure, and the filter element (52) is connected to the support base (1) by plugging and unplugging.

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