Dust removal mechanism for artificial turf base cloth production and processing

Abstract

The utility model relates to artificial turf processing technical field, concretely relates to a dust removal mechanism for artificial turf base cloth production and processing, including base, the top one end of base is installed with installation cover, the top both ends of base all are installed with side plate, and two groups side plate between installation have conveyer, the inside one end of installation cover is embedded and is installed with electric telescopic handle, the output of electric telescopic handle is installed with fixed frame, the outer wall one end of fixed frame is installed with first motor, the drive end of first motor is installed with connecting rod, connecting rod and fixed frame are rotationally connected, the outer wall of connecting rod is arranged and is equipped with multiple cutter, and the dust removal mechanism is installed on base and installation cover, the utility model has the advantages of simple structure, convenient operation, can push out the impurity inside filter hole of filter plate when cleaning the impurity, and the cleaning effect of the impurity is guaranteed to the cooperation of the external suction equipment, and the practicality is further improved.

Description

Technical Field

[0001] This utility model relates to the field of artificial turf processing technology, specifically to a dust removal mechanism for the production and processing of artificial turf base fabric. Background Technology

[0002] With the development of chemical technology, scientists have been able to synthesize high-performance fiber materials, such as polyethylene and polypropylene. These synthetic materials have become the main raw materials for manufacturing artificial turf. These materials possess characteristics such as high strength, good wear resistance, and strong anti-aging properties, ensuring the quality and durability of artificial turf manufacturing. Simultaneously, manufacturing processes are constantly improving. Early artificial turf production processes were crude, resulting in unsatisfactory appearance and performance after installation. However, with the emergence of advanced equipment and manufacturing processes, artificial turf is increasingly resembling natural grass in appearance and can even simulate the elasticity and friction of natural grass, greatly enhancing the athletic experience for athletes in sports such as football and tennis. Currently, the base fabric of artificial turf needs to be cut after production, but this process generates a large amount of industrial dust, reducing the cleanliness of the processing environment. Therefore, there is an urgent need for a dust removal system for the production and processing of artificial turf base fabric to solve these problems.

[0003] To address the aforementioned technical issues, Chinese Patent No. CN212000338U discloses a dust removal mechanism for the production and processing of artificial turf base fabric. The mechanism includes a cover plate, a fixed motor, a support frame, a conveyor belt, a dust removal mechanism, a limit motor, and a cutting wheel. The outer end face of the support frame is uniformly and equidistantly fixedly connected with four sets of limit motors for connection. A rotating shaft is rotatably connected between two sets of limit motors. The limit motor is rotatably sleeved with the conveyor belt through the rotating shaft.

[0004] While the aforementioned existing technical solutions can adsorb, filter, and remove dust, improving the quality of the surrounding environment during cutting, some impurities will remain stuck in the filter holes of the filter plate after cleaning is completed and the impurities intercepted on the filter plate are sucked up by the suction device on the external pipe. Relying solely on suction cannot effectively remove impurities, thus affecting the performance. Utility Model Content

[0005] The purpose of this utility model is to provide a dust removal mechanism for the production and processing of artificial turf base fabric, so as to solve the problem mentioned in the background art that when the dust removal mechanism is cleaned and the impurities intercepted on the filter plate are sucked up by the suction device on the external pipe, some impurities will be blocked in the filter holes in the filter plate. The impurities cannot be effectively removed by simply relying on suction, thus affecting the use effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dust removal mechanism for the production and processing of artificial turf base fabric includes a base, an installation cover mounted on one top end of the base, side plates mounted on both ends of the top of the base, a conveyor mounted between the two sets of side plates, an electric telescopic rod embedded in one end of the installation cover, a fixing frame mounted on the output end of the electric telescopic rod, a first motor mounted on one end of the outer wall of the fixing frame, a connecting rod mounted on the drive end of the first motor, the connecting rod being rotatably connected to the fixing frame, and multiple sets of cutters arranged and sleeved on the outer wall of the connecting rod. A dust removal mechanism is mounted on the base and the installation cover, the dust removal mechanism including a suction component and a cleaning component, the suction component being used to suck up smoke and dust, and the cleaning component being used to discharge intercepted impurities.

[0008] As a preferred embodiment of this utility model, the suction component includes a groove formed at the bottom of the base, a collection box is installed at the bottom of the base near the groove, and multiple electric fans are embedded in the top of the collection box corresponding to the groove.

[0009] As a preferred embodiment of this utility model, a first branch pipe is embedded in both ends of the base near the groove, a second branch pipe is installed at one end of the first branch pipe that penetrates the inside of the mounting cover, and multiple suction heads are arranged at the bottom end of the second branch pipe.

[0010] As a preferred embodiment of this utility model, a partition is installed at one end of the inside of the collection box, and multiple sets of filter plates are arranged between the bottom of the partition and the inner wall of the collection box. Multiple sets of external channels are arranged inside the collection box, which are staggered with the positions of the filter plates. A discharge groove is provided on the side of the outer wall of the collection box near the external channels.

[0011] As a preferred embodiment of this utility model, the cleaning component includes a linkage groove opened at the other end of the collection box. One end of the inner side of the linkage groove is rotatably connected to a first linkage plate, the other end of the first linkage plate is rotatably connected to a second linkage plate, the other end of the second linkage plate is rotatably connected to a third linkage plate, and a second motor is installed on one side of the outer wall of the collection box. The drive end of the second motor extends to the inner side of the collection box and is fixedly connected to one end of the first linkage plate.

[0012] As a preferred embodiment of this utility model, a push plate is slidably connected to the other end of the inner side of the linkage groove, and multiple sets of push rods are arranged and installed on the other side of the push plate. The push rods are slidably connected to the sieve holes inside the filter plate.

[0013] As a preferred embodiment of this utility model, a sealing plate is slidably connected to the inner side of the linkage groove near the filter plate. A sealing ring is embedded in the outer wall of the sealing plate. A docking groove is formed on the outer wall of the collection box near the sealing plate. A docking plate is slidably connected to the inner side of the docking groove. A handle is installed on one side of the outer wall of the docking plate. A first upright plate is installed at one top end of the collection box. A first spring is installed on the other side of the first upright plate. A pull-out plate is installed at the other end of the first spring. A positioning rod is installed at the bottom end of the pull-out plate. The top end of the collection box has a positioning hole extending into the docking plate. The positioning rod is slidably connected to the positioning hole. One end of the outer wall of the pull-out plate is rotatably connected to a pull ring made of rubber. A vertical rod is installed on the top of the collection box on one side of the positioning hole. An extension plate is installed on the top of the collection box on one side of the pull-out plate. A limit groove is opened on one side of the extension plate. A limit block is installed on the outer wall of the pull-out plate near the extension plate. The limit block is slidably connected to the limit groove. The cross-section of both the limit groove and the limit block is T-shaped.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the electric telescopic rod is activated to lower the fixed frame. After the cutter is brought close to the material, the first motor is activated to rotate the connecting rod, causing the cutter to perform a cutting operation. The electric fan is activated and uses the suction head to draw the material through the first and second branch pipes to the inside of the collection box. After being intercepted by multiple sets of filter plates, clean air is discharged to the outside through the discharge slot. At this time, the external equipment on the external channel is in a closed state to prevent air leakage during exhaust. The suction component draws in the smoke and dust, and the cleaning component discharges the intercepted impurities. The structure is simple and easy to operate. When cleaning impurities, the impurities inside the filter plate holes can be pushed out. Combined with the external suction equipment, the cleaning effect of impurities is guaranteed, further improving the practicality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial three-dimensional structural diagram of the collection box of this utility model;

[0018] Figure 3 This is a partial cross-sectional view of the collection box of this utility model.

[0019] In the diagram: 1. Base; 2. Mounting cover; 3. Conveyor; 4. Electric telescopic rod; 5. Fixing frame; 6. Cutter; 7. Collection box; 8. Electric fan; 9. Suction head; 10. Partition plate; 11. Filter plate; 12. First linkage plate; 13. Third linkage plate; 14. Push plate; 15. Push rod; 16. Sealing plate; 17. Connecting plate; 18. First upright plate; 19. Positioning rod; 20. Pull ring; 21. Upright pole; 22. Extension plate; 23. Limiting groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] Example: Please refer to Figures 1-3 This utility model provides a technical solution:

[0022] A dust removal mechanism for the production and processing of artificial turf base fabric includes a base 1, an installation cover 2 installed at one top end of the base 1, side plates installed at both ends of the top of the base 1, a conveyor 3 installed between the two sets of side plates, an electric telescopic rod 4 embedded in one end of the installation cover 2, a fixing frame 5 installed at the output end of the electric telescopic rod 4, a first motor installed at one end of the outer wall of the fixing frame 5, a connecting rod installed at the drive end of the first motor, the connecting rod being rotatably connected to the fixing frame 5, and multiple sets of cutters 6 arranged on the outer wall of the connecting rod. A dust removal mechanism is installed on the base 1 and the installation cover 2. The dust removal mechanism includes a suction component and a cleaning component. The suction component is used to suck up smoke and dust, and the cleaning component is used to discharge intercepted impurities. In use, the device can suck up smoke and dust through the suction component and discharge intercepted impurities through the cleaning component. It has a simple structure and is easy to operate. When cleaning impurities, it can push out the impurities inside the filter holes of the filter plate 11. Combined with the external suction equipment, it ensures the cleaning effect of impurities and further improves practicality.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the suction assembly includes a groove at the bottom of the base 1. A collection box 7 is installed near the groove at the bottom of the base 1. Multiple electric fans 8 are embedded in the top of the collection box 7 corresponding to the groove. First branch pipes are embedded in both ends of the base 1 near the groove. A second branch pipe is installed at one end of the first branch pipe, which passes through the inside of the mounting cover 2. Multiple suction heads 9 are arranged at the bottom of the second branch pipe. A partition 10 is installed at one end of the collection box 7. Multiple filter plates 11 are arranged between the bottom of the partition 10 and the inner wall of the collection box 7. Multiple sets of suction heads 9 are arranged inside the collection box 7. The filter plates 11 are staggered with external channels. The outer wall of the collection box 7 is provided with a discharge slot on the side near the external channel. First, the electric telescopic rod 4 is started to drive the fixed frame 5 to descend. After the cutter 6 is brought close to the material, the first motor can be started to drive the connecting rod to rotate, so that the cutter 6 can perform a cutting operation. The electric fan 8 is started and the suction head 9 is used to finally suck the air into the inner side of the collection box 7 through the first branch pipe and the second branch pipe. After being intercepted by multiple sets of filter plates 11, the clean air is discharged to the outside through the discharge slot. At this time, the external equipment on the external channel is in the closed state to prevent airflow leakage during exhaust.

[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, a sealing plate 16 is slidably connected to the inner side of the linkage groove near the filter plate 11. A sealing ring is embedded in the outer wall of the sealing plate 16. A docking groove is opened on the outer wall of the collection box 7 near the sealing plate 16. A docking plate 17 is slidably connected to the inner side of the docking groove. A handle is installed on one side of the outer wall of the docking plate 17. A first upright plate 18 is installed at one top end of the collection box 7. A first spring is installed on the other side of the first upright plate 18. A pull plate is installed at the other end of the first spring. A positioning rod 19 is installed at the bottom end of the pull plate. A positioning hole extending into the interior of the docking plate 17 is opened at one top end of the collection box 7. The positioning rod 19 is slidably connected to the positioning hole. The outer wall of the pull plate... One end is rotatably connected to a pull ring 20. An extension plate 22 is installed on the top of the collection box 7 on one side of the pull plate. A limit groove 23 is opened on one side of the extension plate 22. A limit block is installed on the outer wall of the pull plate near the extension plate 22. The limit block and the limit groove 23 are slidably connected. The cross sections of the limit groove 23 and the limit block are both T-shaped. Then, after the exhaust filtration is completed, the pull ring 20 can be fastened to drive the limit block on the pull plate to slide inside the limit groove 23, stretching the first spring. At the same time, the positioning rod 19 is pulled out from the positioning hole in the docking plate 17. By holding the handle, the docking plate 17 can be pulled out from the inside of the linkage groove through the connecting plate 16. At this time, the port of the linkage groove is exposed.

[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the cleaning assembly includes a linkage groove located at the other end of the collection box 7. One end of the linkage groove is rotatably connected to a first linkage plate 12, the other end of the first linkage plate 12 is rotatably connected to a second linkage plate, and the other end of the second linkage plate is rotatably connected to a third linkage plate 13. A second motor is installed on one side of the outer wall of the collection box 7. The drive end of the second motor extends to the inside of the collection box 7 and is fixedly connected to one end of the first linkage plate 12. A push plate 14 is slidably connected to the other end of the linkage groove. Multiple sets of push rods 15 are arranged on the other side of the push plate 14. The push rods 15 are slidably connected to the sieve holes inside the filter plate 11. Furthermore, the second motor is started to drive the first linkage plate 12 to rotate, thereby pulling the second linkage plate to rotate, so that the push plate 14 cooperates with the third linkage plate 13 to stably push out the push rods 15, so that they and the impurities blocked in the filter holes of each set of filter plates 11 are pushed out. After being pushed out, the push rods 15 can be reset and the external suction device connected to the external channel can be started to extract and recycle the impurities.

[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the pull ring 20 is made of rubber. The top of the collection box 7 is equipped with a vertical rod 21 on one side of the positioning hole. Furthermore, after cleaning, the docking plate 17 and the sealing plate 16 can be reset. After assembly, the pull ring 20 can be stretched. The rubber material allows it to stretch to a certain extent. After rotation, it can be hung on the vertical rod 21 to enhance the stability after positioning. After the sealing plate 16 is reset, it can effectively prevent the airflow from carrying smoke and dust impurities into the inner side of the linkage groove.

[0027] The implementation principle of a dust removal mechanism for the production and processing of artificial turf base fabric in this application embodiment is as follows: The electric telescopic rod 4 is activated to lower the fixed frame 5. After the cutter 6 is brought close to the material, the first motor is activated to rotate the connecting rod, causing the cutter 6 to perform a cutting operation. The electric fan 8 is activated, and the suction head 9 draws air through the first and second branch pipes to the inside of the collection box 7. After being intercepted by multiple sets of filter plates 11, clean air is discharged to the outside through the exhaust groove. At this time, the external equipment on the external channel is in a closed state to prevent air leakage during exhaust. After the exhaust filtration is completed, the pull ring 20 can be fastened to drive the limiting block on the pull plate to slide inside the limiting groove 23, stretching the first spring. At the same time, the positioning rod 19 is pulled out from the positioning hole in the docking plate 17. Holding the handle allows for... The connecting plate 17 and the sealing plate 16 can be pulled out from the inside of the linkage groove. At this time, the port of the linkage groove is exposed. The second motor is started to drive the first linkage plate 12 to rotate, thereby pulling the second linkage plate to rotate. This causes the push plate 14 to cooperate with the third linkage plate 13 to push the push rod 15 out stably, so that it and the impurities blocked in the filter holes of each filter plate 11 are pushed out. After pushing out, the push rod 15 can be reset and the external suction device on the external channel can be started to extract and recycle the impurities. After cleaning, the connecting plate 17 and the sealing plate 16 can be reset again. After the combination is completed, the pull ring 20 can be stretched. The rubber material allows it to stretch to a certain extent. After rotation, it can be hung on the upright 21 to enhance the stability after positioning. After the sealing plate 16 is reset, it can effectively prevent the airflow from carrying smoke and dust impurities into the inside of the linkage groove.

[0028] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal mechanism for the production and processing of artificial turf base fabric, comprising a base (1), characterized in that: A mounting cover (2) is installed at one top end of the base (1). Side plates are installed at both ends of the top of the base (1). A conveyor (3) is installed between the two sets of side plates. An electric telescopic rod (4) is embedded in one end of the mounting cover (2). A fixing frame (5) is installed at the output end of the electric telescopic rod (4). A first motor is installed at one end of the outer wall of the fixing frame (5). A connecting rod is installed at the drive end of the first motor. The connecting rod is rotatably connected to the fixing frame (5). Multiple sets of cutters (6) are arranged on the outer wall of the connecting rod. A dust removal mechanism is installed on the base (1) and the mounting cover (2). The dust removal mechanism includes a suction component and a cleaning component. The suction component is used to suction the smoke and dust, and the cleaning component is used to discharge the intercepted impurities.

2. The dust removal mechanism for the production and processing of artificial turf base fabric according to claim 1, characterized in that: The suction assembly includes a groove at the bottom of the base (1), a collection box (7) is installed at the bottom of the base (1) near the groove, and multiple electric fans (8) are embedded in the top of the collection box (7) corresponding to the groove.

3. The dust removal mechanism for the production and processing of artificial turf base fabric according to claim 2, characterized in that: The base (1) has a first branch pipe embedded at both ends near the groove. The first branch pipe passes through the inside of the mounting cover (2) and a second branch pipe is installed at one end. Multiple suction heads (9) are arranged at the bottom of the second branch pipe.

4. The dust removal mechanism for the production and processing of artificial turf base fabric according to claim 3, characterized in that: A partition (10) is installed at one end of the inside of the collection box (7). Multiple sets of filter plates (11) are arranged between the bottom of the partition (10) and the inner wall of the collection box (7). Multiple sets of external channels are arranged inside the collection box (7) and are staggered with the positions of the filter plates (11). A discharge groove is provided on the side of the outer wall of the collection box (7) near the external channels.

5. A dust removal mechanism for the production and processing of artificial turf base fabric according to claim 4, characterized in that: The cleaning assembly includes a linkage groove located at the other end of the collection box (7). One end of the linkage groove is rotatably connected to a first linkage plate (12), the other end of the first linkage plate (12) is rotatably connected to a second linkage plate, and the other end of the second linkage plate is rotatably connected to a third linkage plate (13). A second motor is installed on one side of the outer wall of the collection box (7), and the drive end of the second motor extends to the inside of the collection box (7) and is fixedly connected to one end of the first linkage plate (12).

6. A dust removal mechanism for the production and processing of artificial turf base fabric according to claim 5, characterized in that: A push plate (14) is slidably connected to the other end of the inner side of the linkage groove. Multiple sets of push rods (15) are arranged and installed on the other side of the push plate (14). The push rods (15) are slidably connected to the sieve holes inside the filter plate (11).

7. A dust removal mechanism for the production and processing of artificial turf base fabric according to claim 6, characterized in that: A sealing plate (16) is slidably connected to the inner side of the linkage groove near the filter plate (11). A sealing ring is embedded in the outer wall of the sealing plate (16). A docking groove is opened on the outer wall of the collection box (7) near the sealing plate (16). A docking plate (17) is slidably connected to the inner side of the docking groove. A handle is installed on one side of the outer wall of the docking plate (17). A first upright plate (18) is installed at one top end of the collection box (7). A first spring is installed on the other side of the first upright plate (18). A pull plate is installed at the other end of the first spring. A positioning rod (19) is installed at the bottom end of the pull plate. A door is opened at one top end of the collection box (7). There is a positioning hole extending into the docking plate (17). The positioning rod (19) is slidably connected to the positioning hole. One end of the outer wall of the pull plate is rotatably connected to a pull ring (20). The pull ring (20) is made of rubber. A vertical rod (21) is installed on the top of the collection box (7) on one side of the positioning hole. An extension plate (22) is installed on the top of the collection box (7) on one side of the pull plate. A limiting groove (23) is opened on one side of the extension plate (22). A limiting block is installed on the outer wall of the pull plate near the extension plate (22). The limiting block and the limiting groove (23) are slidably connected. The cross-section of the limiting groove (23) and the limiting block are both T-shaped.

Images