A device for removing burrs from polyester elastic plain cloth

Abstract

The utility model relates to cloth production and processing technical field especially relates to a polyester elastic plain cloth deburring device, including work bench, side baffle, transmission pair of rollers, auxiliary roll flat wheel, roll flat subassembly, edge compression subassembly and deburring punching assembly, the both sides of work bench are installed with side baffle, the upper portion of work bench is installed with a plurality of rows auxiliary roll flat wheel, and a plurality of groups transmission pair of rollers are installed between two side baffles symmetrically, one side baffle installs roll flat subassembly and the edge compression subassembly of being located at its both sides, and deburring punching assembly is installed on another side baffle, the utility model discloses reasonable in structure design, through the cooperation of roll flat subassembly, auxiliary roll flat wheel and edge compression subassembly, can with polyester elastic plain cloth strip material roll flat again deburring operation is carried out to the operation.

Description

Technical Field

[0001] This utility model relates to the field of fabric production and processing technology, and in particular to a device for removing fraying from polyester elastic plain weave fabric. Background Technology

[0002] Polyester stretch plain weave fabric is a high-quality material that combines functionality and comfort. Its core advantage lies in the scientific combination of polyester fibers and elastic materials. First, polyester gives the fabric excellent durability, with significant wrinkle and tear resistance. It maintains its crisp appearance even after repeated washing, greatly extending the lifespan of clothing. Second, by incorporating elastic fibers such as spandex, the fabric has bi-directional stretch capability, conforming to the body's curves without restricting movement, making it particularly suitable for sportswear, yoga pants, and other scenarios requiring high freedom of movement. Its plain weave structure provides a delicate, skin-friendly feel while maintaining breathability. Combined with polyester's inherent quick-drying properties, it quickly wicks away sweat to keep you dry. In addition, this fabric has high colorfastness, is not prone to fading, and has better UV protection than natural fibers, making it safer for outdoor wear. From a practical point of view, it is easy to care for and requires no ironing, saving time and costs, while its lightweight characteristics enhance wearing comfort. Whether for daily commutes or professional sports, polyester stretch plain weave fabric achieves an ideal balance between performance and comfort.

[0003] In the production process of polyester elastic plain weave fabric, a deburring device is required to treat the rough edges of the fabric.

[0004] Existing polyester stretch plain weave fabric deburring devices have been found to have shortcomings in use. They fail to roll the polyester stretch plain weave fabric flat before deburring, resulting in less than ideal deburring performance. Therefore, it is necessary to optimize and improve the existing polyester stretch plain weave fabric deburring device. Summary of the Invention

[0005] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide a device for removing burrs from polyester elastic plain weave fabric.

[0006] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A device for removing burrs from polyester elastic plain weave fabric includes a worktable, side baffles, conveying rollers, auxiliary flattening rollers, a flattening assembly, an edge pressing assembly, and a burr removal and cutting assembly. Side baffles are installed on both sides of the worktable, and several rows of auxiliary flattening rollers are installed on the upper part of the worktable. Multiple sets of conveying rollers are symmetrically installed between two side baffles. One side baffle is equipped with a flattening assembly and edge pressing assemblies located on both sides thereon, while the other side baffle is equipped with a burr removal and cutting assembly. The edge pressing assembly can press the polyester elastic plain weave fabric strip along one side of its width direction. The flattening assembly, in conjunction with the auxiliary flattening rollers, can smooth the polyester elastic plain weave fabric strip towards the other side. The burr removal and cutting assembly can remove excess burrs from the smoothed side.

[0007] Furthermore, in the above-mentioned polyester elastic plain weave fabric deburring device, the upper side of the worktable is provided with a window to facilitate the exposure of the auxiliary rolling wheel, the highest point of the auxiliary rolling wheel is 0.5 to 1 mm lower than the opening end face of the window, and the worktable is provided with a fixed cutting blade at one end near the deburring punching component.

[0008] Furthermore, in the aforementioned polyester elastic plain weave fabric deburring device, one of the side baffles has a mounting hole for easy installation of the rolling assembly; the other side baffle has a notch for easy exposure of the fixed cutting blade, and the side baffle has symmetrical guide protrusions on both sides of the notch.

[0009] Furthermore, in the above-mentioned polyester elastic plain weave fabric deburring device, the rolling assembly includes a horizontal push rod, a grooved plate is installed at the movable end of the horizontal push rod, a vertical push rod is installed in the middle of the grooved plate, a movable beam is installed at the movable end of the vertical push rod, and multiple rolling wheels are installed at the bottom end of the movable beam. The positions of the rolling wheels correspond one-to-one with the positions of the auxiliary rolling wheels.

[0010] Furthermore, in the above-mentioned polyester elastic plain weave fabric deburring device, guide rails are symmetrically fixed on both sides of the groove plate, and guide sliders that slide and are restricted on the corresponding guide rails are installed at the ends of the movable beam.

[0011] Furthermore, in the above-mentioned polyester elastic plain weave fabric deburring device, the edge pressing assembly includes an edge pressing push rod, the cylinder of the edge pressing push rod is fixed to the inner wall of the adjacent side baffle via an edge pressing bracket, and a pressing block is installed on the movable end of the edge pressing push rod.

[0012] Furthermore, in the above-mentioned polyester elastic plain weave fabric deburring device, the deburring punching assembly includes a punching push rod, the cylinder of the punching push rod is fixed on the bottom plate of the notch, the movable end of the punching push rod is equipped with a knife holder, the bottom side of the knife holder is equipped with a movable cutting blade that cooperates with the position of the fixed cutting blade, and the two ends of the knife holder are provided with guide grooves that cooperate with the guide protrusions.

[0013] Furthermore, the aforementioned polyester elastic plain weave fabric deburring device also includes a controller, which is connected to the rolling assembly, the edge pressing assembly, and the deburring and punching assembly, respectively.

[0014] The beneficial effects of this utility model are: 1. Ideal edge removal effect: Through the cooperation of the rolling assembly, auxiliary rolling wheel and edge pressing assembly, the polyester elastic plain weave fabric can be rolled flat before the edge removal operation, which effectively solves the problem that the existing device cannot roll the fabric flat before edge removal, resulting in unsatisfactory edge removal effect.

[0015] 2. Reasonable structure: The components are arranged in a compact and orderly manner. The worktable, side baffles, conveyor rollers and other parts cooperate with each other to provide a stable working environment for fabric processing and ensure the smooth progress of the deburring process.

[0016] 3. High degree of automation: Equipped with a controller, the rolling assembly, edge pressing assembly and deburring and punching assembly can be controlled separately to realize automated operation, improve production efficiency and reduce manual intervention.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the workbench in this utility model; Figure 3 This is a schematic diagram of the auxiliary rolling wheel and window in this utility model; Figure 4 This is a schematic diagram of the structure of the rolling assembly in this utility model; Figure 5 This is a schematic diagram of the main structure of the pressure edge assembly in this utility model; Figure 6 This is a schematic diagram of the deburring and punching assembly in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Workbench, 101-Window, 102-Fixed cutting blade; 2-Side baffle, 201-Mounting hole, 202-Notch, 203-Guide protrusion; 3-Conveyor rollers; 4-Auxiliary rolling wheels; 5-Rolling assembly, 501-Horizontal push rod, 502-Slotted plate, 503-Vertical push rod, 504-Moving beam, 505-Rolling wheel, 506-Guide rail, 507-Guide slider; 6-Edge pressing assembly, 601-Edge pressing bracket, 602-Edge pressing push rod, 603-Pressure block; 7-Deburring and punching assembly, 701-Punching push rod, 702-Tool holder, 703-Moving cutting blade, 704-Guide groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1-6 As shown, this embodiment provides a device for removing burrs from polyester elastic plain weave fabric, including a worktable 1, side baffles 2, conveyor rollers 3, auxiliary flattening rollers 4, flattening assembly 5, edge pressing assembly 6, and burr removal and cutting assembly 7. Side baffles 2 are installed on both sides of the worktable 1, and several rows of auxiliary flattening rollers 4 are installed on the upper part of the worktable 1. Multiple sets of conveyor rollers 3 are symmetrically installed between the two side baffles 2. One side baffle 2 is equipped with the flattening assembly 5 and the edge pressing assembly 6 located on both sides thereon, while the other side baffle 2 is equipped with the burr removal and cutting assembly 7. The edge pressing assembly 6 can press the polyester elastic plain weave fabric strip along one side in the width direction, the flattening assembly 5, in conjunction with the auxiliary flattening rollers, can smooth the polyester elastic plain weave fabric strip towards the other side, and the burr removal and cutting assembly 7 can remove excess burrs from the smoothed side.

[0022] In this embodiment, a window 101 is provided on the upper side of the workbench 1 to facilitate the exposure of the auxiliary rolling wheel 4. The highest point of the auxiliary rolling wheel 4 is 0.5 to 1 mm lower than the opening end face of the window 101. A fixed cutting blade 102 is provided at one end of the workbench 1 near the deburring and punching assembly 7.

[0023] In this embodiment, one side baffle 2 has a mounting hole 201 for easy installation of the rolling assembly 5; the other side baffle 2 has a notch 202 for easy exposure of the fixed cutting blade 102, and the side baffle 2 has symmetrical guide protrusions 203 on both sides of the notch 202.

[0024] In this embodiment, the rolling assembly 5 includes a horizontal push rod 501, a grooved plate 502 is installed at the movable end of the horizontal push rod 501, a vertical push rod 503 is installed in the middle of the grooved plate 502, a movable beam 504 is installed at the movable end of the vertical push rod 503, and a plurality of rolling wheels 505 are installed at the bottom end of the movable beam 504. The positions of the rolling wheels 505 correspond one-to-one with the positions of the auxiliary rolling wheels 4.

[0025] In this embodiment, guide rails 506 are symmetrically fixed on both sides of the groove plate 502, and guide sliders 507 that slide and are limited on the corresponding guide rails 506 are installed at the ends of the movable beam 504.

[0026] In this embodiment, the pressing assembly 6 includes a pressing push rod 602. The cylinder of the pressing push rod 602 is fixed to the inner wall of the adjacent side baffle 2 via the pressing bracket 601. A pressing block 603 is installed on the movable end of the pressing push rod 602.

[0027] In this embodiment, the deburring and punching assembly 7 includes a punching push rod 701. The cylinder of the punching push rod 701 is fixed on the base plate of the notch 202. A knife holder 702 is installed on the movable end of the punching push rod 701. A movable cutting blade 703 that cooperates with the fixed cutting blade 102 is installed on the bottom side of the knife holder 702. Guide grooves 704 that cooperate with the guide protrusion 203 are provided at both ends of the knife holder 702.

[0028] In this embodiment, a controller is also included, which is connected to the rolling assembly 5, the pressing assembly 6, and the deburring and punching assembly 7, respectively.

[0029] The working principle of this embodiment is as follows: Fabric conveying: The fabric is placed on the worktable 1 and is moved on the worktable 1 by multiple sets of conveying rollers 3. The two side baffles 2 limit the range of fabric movement and prevent the fabric from deviating during the conveying process.

[0030] Fabric rolling: The edge pressing assembly 6 starts working. The cylinder of the edge pressing push rod 602 is fixed to the inner wall of the adjacent side baffle 2 via the edge pressing bracket 601. The movable end of the edge pressing push rod 602 extends, driving the pressing block 603 to press one side of the polyester elastic plain weave fabric along the width direction, providing a stable foundation for subsequent rolling operations. The rolling assembly 5 works. The movable end of the horizontal push rod 501 extends, driving the grooved plate 502 to move horizontally, so that the rolling wheel 505 approaches the side of the fabric that is not pressed. Then, the movable end of the vertical push rod 503 extends, driving the movable beam 504 to move downward, so that the rolling wheel 505 presses on the fabric. The end of the movable beam 504 is equipped with a guide slider 507 that slides and is limited on the corresponding guide rail 506 to ensure the stability of the movement of the movable beam 504. The horizontal push rod 501 continues to push the grooved plate 502 to move horizontally. The rolling roller 505, in conjunction with several rows of auxiliary rolling rollers 4 on the upper part of the worktable 1, smooths the polyester elastic plain weave fabric towards the other side that is not pressed. The highest point of the auxiliary rolling roller 4 is 0.5 to 1 mm lower than the opening end face of the window 101 to ensure that the auxiliary rolling roller 4 can properly contact and assist in smoothing the fabric.

[0031] Deburring operation: After the fabric is rolled flat, it is moved to a position close to the deburring punching assembly 7. The deburring punching assembly 7 operates, the cylinder of the punching push rod 701 is fixed to the base plate of the notch 202, and the movable end of the punching push rod 701 extends, driving the blade holder 702 to move downward. The bottom side of the blade holder 702 is equipped with a movable cutting blade 703 that mates with the fixed cutting blade 102. Both ends of the blade holder 702 have guide grooves 704 that mate with the guide protrusions 203 to ensure the accuracy of the movement of the blade holder 702. The movable cutting blade 703 cooperates with the fixed cutting blade 102 to remove the excess burrs from the smoothed edge.

[0032] The controller is connected to the horizontal push rod 501 and vertical push rod 503 of the rolling assembly 5, the pressing push rod 602 of the pressing assembly 6, and the punching push rod 701 of the deburring punching assembly 7. The controller controls the action sequence and time of each component according to the preset program to realize the automation of the entire deburring process.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A device for deburring of polyester stretch taffeta, characterized in that, The device includes a worktable, side baffles, conveyor rollers, auxiliary flattening rollers, a flattening assembly, an edge pressing assembly, and a deburring and punching assembly. Side baffles are installed on both sides of the worktable, and several rows of auxiliary flattening rollers are installed on the upper part of the worktable. Multiple sets of conveyor rollers are symmetrically installed between two side baffles. One side baffle is equipped with a flattening assembly and edge pressing assemblies located on both sides thereon, and the other side baffle is equipped with a deburring and punching assembly. The edge pressing assembly can press the polyester elastic plain weave fabric strip along one side in the width direction. The flattening assembly, in conjunction with the auxiliary flattening rollers, can smooth the polyester elastic plain weave fabric strip towards the other side. The deburring and punching assembly can remove the excess burrs from the smoothed side.

2. The polyester elastic plain cloth deburring device according to claim 1, characterized in that, The upper side of the worktable has a window to expose the auxiliary rolling wheel. The highest point of the auxiliary rolling wheel is 0.5 to 1 mm lower than the opening end face of the window. The worktable has a fixed cutting blade at the end near the deburring and punching assembly.

3. The polyester elastic plain cloth deburring device according to claim 2, characterized in that, One of the side baffles has a mounting hole for easy installation of the rolling assembly; the other side baffle has a notch for easy exposure of the fixed cutting edge, and the side baffle has symmetrical guide protrusions on both sides of the notch.

4. The polyester elastic plain cloth deburring device according to claim 3, characterized in that, The rolling assembly includes a horizontal push rod, a grooved plate is installed at the movable end of the horizontal push rod, a vertical push rod is installed in the middle of the grooved plate, a movable beam is installed at the movable end of the vertical push rod, and multiple rolling wheels are installed at the bottom end of the movable beam. The positions of the rolling wheels correspond one-to-one with the positions of the auxiliary rolling wheels.

5. The polyester elastic plain cloth deburring device according to claim 4, characterized in that, The two sides of the grooved plate are symmetrically fixed with guide rails, and the ends of the movable beam are equipped with guide sliders that slide and are restricted on the corresponding guide rails.

6. The polyester stretch plain cloth deburring device according to claim 5, characterized in that, The pressing assembly includes a pressing push rod, the cylinder of which is fixed to the inner wall of an adjacent side baffle via a pressing bracket, and a pressing block is installed on the movable end of the pressing push rod.

7. The polyester stretch plain cloth deburring device according to claim 6, characterized in that, The deburring and punching assembly includes a punching push rod, the cylinder of which is fixed to the base plate of the notch. A blade holder is installed at the movable end of the punching push rod, and a movable cutting blade that mates with the fixed cutting blade is installed on the bottom side of the blade holder. Guide grooves that mate with guide protrusions are provided at both ends of the blade holder.

8. The polyester stretch plain cloth deburring device according to claim 7, characterized in that, It also includes a controller, which is connected to the rolling assembly, the edge pressing assembly, and the deburring and punching assembly, respectively.

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