Open pit mine stepped slope reinforcing frame

CN224784917UActive Publication Date: 2026-09-22GANZHOU CONCH CEMENT CO LTD
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Patent Information

Application Number
CN202522369577.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-09-22
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0003]现有露天矿山阶梯式边坡加固方案多采用单一结构,缺乏横向承载梁与纵向分布梁协同构成的网格状立体支撑体系,难以将边坡所受荷载均匀分散,易出现局部受力集中现象,导致加固结构抗变形能力弱,无法有效抵御边坡深层下滑力,在长期开采振动或自然重力作用下,仍存在较高坍塌风险,为此,我们提出露天矿山阶梯式边坡加固框架解决上述问题

Benefits of technology

[0014]本装置通过以阶梯式边坡主体为基础,横向承载梁、纵向分布梁构成网格支撑,搭配带锚杆尖锥的支护锚杆与混凝土复合材料锚固,结构稳固能有效抵抗边坡下滑力,降低坍塌风险,通过生态复合层中的营养土基层、改性植被混凝土层和种子层,可实现边坡绿化,助力生态修复,通过智能监测组件的应力传感器、位移计和温湿度传感器,能实时监测安全与生态数据,支撑风险预警和养护决策。

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Abstract

The utility model discloses open -pit mine ladder type side slope reinforcing frame, including ladder type side slope main part, the upper surface fixed mounting of ladder type side slope main part has multiple groups horizontal bearing beam, each group horizontal bearing beam is fixedly installed with multiple longitudinal distribution beams on the side of each other close, the outer surface of multiple groups horizontal bearing beam and the inside of ladder type side slope main part are equipped with fixed assembly in common, the upper surface of ladder type side slope main part is equipped with multiple ecological composite layers, the inside of part ecological composite layer, part longitudinal distribution beam's upper surface and fixed assembly's outer surface are equipped with intelligent monitoring assembly in common. The device is based on ladder type side slope main part, horizontal bearing beam, longitudinal distribution beam constitutes grid support, and is matched with the support anchor rod with the anchor rod sharp cone and concrete composite material anchoring, and the structure is stable and effective to resist the side slope sliding force, reduces the collapse risk, passes through the nutrient soil base layer in ecological composite layer, modified vegetation concrete layer and seed layer.
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Description

Technical Field

[0001] This utility model relates to the field of mine slope reinforcement technology, and in particular to a stepped slope reinforcement frame for open-pit mines. Background Technology

[0002] Slope reinforcement in mines is a core component of ensuring safe mining operations. Its core meaning is to improve the stability of mine slopes through artificial intervention, preventing geological disasters such as landslides and collapses. Mine slopes are sloping surfaces formed during mining operations, which are constantly exposed to the natural environment and the effects of mining activities, making them prone to instability due to their own structure and external forces. Reinforcement work is a proactive prevention and control measure targeting this risk.

[0003] Existing stepped slope reinforcement schemes for open-pit mines mostly employ a single structure, lacking a grid-like three-dimensional support system composed of transverse load-bearing beams and longitudinal distribution beams. This makes it difficult to evenly distribute the load on the slope, easily leading to localized stress concentration. Consequently, the reinforced structure has weak deformation resistance and cannot effectively resist deep slope sliding forces. Under long-term mining vibrations or natural gravity, there is still a high risk of collapse. Therefore, we propose a stepped slope reinforcement framework for open-pit mines to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a stepped slope reinforcement frame for open-pit mines to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An open-pit mine stepped slope reinforcement frame includes a stepped slope body. Multiple sets of transverse bearing beams are fixedly installed on the upper surface of the stepped slope body. Multiple longitudinal distribution beams are fixedly installed on the side of each set of transverse bearing beams that are close to each other. Fixing components are provided on the outer surfaces of the multiple sets of transverse bearing beams and the interior of the stepped slope body. Multiple ecological composite layers are provided on the upper surface of the stepped slope body. Intelligent monitoring components are provided on the interior of some of the ecological composite layers, the upper surfaces of some of the longitudinal distribution beams, and the outer surfaces of the fixing components. A protective composite coating is sprayed onto the outer surface of each transverse bearing beam and the outer surface of each longitudinal distribution beam.

[0007] In a further embodiment, the fixing component includes multiple fixing slots, each set of fixing slots being respectively opened on the upper surface of multiple transverse bearing beams and inside the stepped slope body, and a support anchor is placed on the inner wall of each fixing slot.

[0008] In a further embodiment, each of the support anchors is fixedly connected to an anchor tip at its bottom end, and each of the fixing grooves is filled with concrete composite material.

[0009] In a further embodiment, the ecological composite layer includes a nutrient soil base layer, a vegetation concrete layer, and a seed layer, with the lower side of the vegetation concrete layer located above the nutrient soil base layer and the lower side of the seed layer located above the vegetation concrete layer.

[0010] In a further embodiment, the vegetation concrete layer is modified with an eco-friendly curing agent.

[0011] In a further embodiment, the intelligent monitoring component includes a stress sensor, a displacement gauge, and a temperature and humidity sensor, with the outer surface of each stress sensor fixedly installed on the outer surface of each support anchor.

[0012] In a further embodiment, the upper surface of a portion of the longitudinally distributed beam is fixedly installed to the outer surface of each displacement gauge, and the outer surface of each temperature and humidity sensor is located inside a portion of the ecological composite layer.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This device uses a stepped slope as its foundation, with transverse load-bearing beams and longitudinal distribution beams forming a grid support. It is then reinforced with anchor bolts with anchored cones and concrete composite materials. The structure is stable and can effectively resist slope sliding forces, reducing the risk of collapse. Through the nutrient soil base layer, modified vegetation concrete layer and seed layer in the ecological composite layer, slope greening can be achieved, which helps ecological restoration. Through the stress sensor, displacement meter and temperature and humidity sensor of the intelligent monitoring component, safety and ecological data can be monitored in real time, supporting risk warning and maintenance decisions. Attached Figure Description

[0015] Figure 1 A front view schematic diagram of the stepped slope reinforcement framework for open-pit mines.

[0016] Figure 2 This is a front section view of the stepped slope reinforcement framework for open-pit mines.

[0017] Figure 3 Framework for Stepped Slope Reinforcement in Open-Pit Mines Figure 2 Enlarged structural diagram at point A in the middle.

[0018] Figure 4 This is a schematic diagram of the ecological composite layer in the stepped slope reinforcement framework of an open-pit mine.

[0019] Figure 5 A top-view structural diagram of a stepped slope reinforcement frame for open-pit mines.

[0020] In the diagram: 1. Stepped slope main body; 2. Transverse bearing beam; 3. Longitudinal distribution beam; 4. Fixing components; 401. Fixing groove; 402. Support anchor; 403. Anchor cone; 404. Concrete composite material; 5. Intelligent monitoring components; 501. Stress sensor; 502. Displacement gauge; 503. Temperature and humidity sensor; 6. Ecological composite layer; 601. Nutrient soil base layer; 602. Vegetated concrete layer; 603. Seed layer. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 In this utility model, the stepped slope reinforcement frame for open-pit mines includes a stepped slope body 1. Multiple sets of transverse bearing beams 2 are fixedly installed on the upper surface of the stepped slope body 1. Multiple longitudinal distribution beams 3 are fixedly installed on the side of each set of transverse bearing beams 2 that are close to each other. The outer surfaces of the multiple sets of transverse bearing beams 2 and the interior of the stepped slope body 1 are jointly provided with fixing components 4. Multiple ecological composite layers 6 are provided on the upper surface of the stepped slope body 1. Intelligent monitoring components 5 are jointly provided on the interior of some ecological composite layers 6, the upper surfaces of some longitudinal distribution beams 3, and the outer surfaces of fixing components 4. The outer surfaces of each transverse bearing beam 2 and each longitudinal distribution beam 3 are sprayed with a protective composite coating.

[0023] The stepped slope main body 1 serves as the basic load-bearing structure, providing a supporting base for the entire reinforcement frame and resisting the erosion and damage to the slope caused by mining and the natural environment. The transverse load-bearing beams 2 are fixedly installed on the surface of the stepped slope main body 1 to form a longitudinal load-bearing skeleton, dispersing the load on the slope. The longitudinal distribution beams 3 are connected between the transverse load-bearing beams 2 to form a grid-like frame structure, further enhancing the overall stability, uniformly transferring the slope stress, and avoiding the risk of collapse caused by local stress concentration. The two work together to form a three-dimensional reinforcement system, improving the slope's resistance to deformation. The stress sensor 501, displacement gauge 502, temperature and humidity sensor 503, and concrete composite material 404 are all existing technologies.

[0024] The fixing component 4 includes multiple fixing grooves 401. Each set of fixing grooves 401 is respectively opened on the upper surface of multiple transverse bearing beams 2 and inside the stepped slope body 1. Each fixing groove 401 has a support anchor 402 placed on its inner wall. Each support anchor 402 has an anchor tip 403 fixedly connected to its bottom end. Each fixing groove 401 is filled with concrete composite material 404.

[0025] The fixing groove 401 provides a precise installation channel for the support anchor 402 by penetrating the transverse bearing beam 2 and the stepped slope body 1, ensuring that the force direction of the support anchor 402 is consistent with the slope stability requirements. After the support anchor 402 is inserted into the fixing groove 401, the anchor tip 403 at the bottom end enhances the anchoring force on the deep soil and rock of the slope, and transfers the tension of the transverse bearing beam 2 and the longitudinal distribution beam 3 to the stable strata inside the slope, preventing the slope surface from sliding. After the concrete composite material 404 poured in the fixing groove 401 hardens, it fills the gap between the support anchor 402 and the groove wall, strengthens the connection strength between the support anchor 402 and the slope and the transverse bearing beam 2, and forms an integrated fixing structure of anchor, beam and slope, which greatly improves the pull-out resistance and overall stability of the reinforcement frame.

[0026] The ecological composite layer 6 includes a nutrient soil base layer 601, a vegetation concrete layer 602, and a seed layer 603. The lower side of the vegetation concrete layer 602 is located on the upper side of the nutrient soil base layer 601, and the lower side of the seed layer 603 is located on the upper side of the vegetation concrete layer 602. The vegetation concrete layer 602 is modified with an ecological curing agent.

[0027] The nutrient soil base layer 601 provides basic nutrients and soil environment for vegetation growth, improving the surface soil conditions of the slope. The vegetation concrete layer 602 is modified with an ecological solidifying agent, which not only retains the solidification strength of concrete to prevent surface soil loss, but also has air permeability and water retention, providing support for plant root growth. After the seed layer 603 germinates on the vegetation concrete layer 602, it forms vegetation cover, which further strengthens the surface of the slope through root entanglement. At the same time, it plays a role in soil and water conservation and ecological restoration, achieving the dual effect of engineering reinforcement and ecological protection.

[0028] The intelligent monitoring component 5 includes a stress sensor 501, a displacement meter 502, and a temperature and humidity sensor 503. The outer surface of each stress sensor 501 is fixedly installed on the outer surface of each support anchor 402. The upper surface of a portion of the longitudinal distribution beam 3 is fixedly installed on the outer surface of each displacement meter 502. The outer surface of each temperature and humidity sensor 503 is located inside a portion of the ecological composite layer 6.

[0029] Stress sensor 501 is installed on the surface of support anchor 402 to monitor the stress state of support anchor 402 in real time, and to provide timely warning of stress anomalies caused by load changes or soil loosening, thus ensuring the safety of the anchoring system. Displacement gauge 502 is fixed on longitudinal distribution beam 3 to monitor the minute displacements of transverse bearing beam 2 and longitudinal distribution beam 3, reflecting the overall deformation trend of the slope and providing data support for slope stability assessment. Temperature and humidity sensor 503 is embedded in ecological composite layer 6 to monitor soil temperature and humidity changes, guide vegetation maintenance, ensure the sustainability of ecological restoration effects, and achieve full-dimensional monitoring of the structural safety and ecological stability of the reinforcement project.

[0030] The working principle of this utility model is as follows:

[0031] Based on the stepped slope body 1, multiple sets of transverse bearing beams 2 and multiple longitudinal distribution beams 3 on its surface form a grid frame, which initially disperses the slope pressure. By placing support anchors 402 with anchor cones 403 in the fixing grooves 401 inside the transverse bearing beams 2 and the stepped slope body 1, and pouring concrete composite material 404, the frame is stably connected to the stepped slope body 1 to offset the sliding force. At the same time, an ecological composite layer 6 composed of nutrient soil base layer 601, ecological solidifying agent modified vegetation concrete layer 602 and seed layer 603 is laid on the surface of the stepped slope body 1 to achieve ecological soil stabilization. Finally, the stress sensor 501 on the support anchor 402, the displacement meter 502 on the longitudinal distribution beam 3, and the temperature and humidity sensor 503 in the ecological composite layer 6 are used to monitor the structural safety and ecological environment status in real time to ensure overall stability.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stepped slope reinforcement frame for open-pit mines, characterized in that: The structure includes a stepped slope body (1), on which multiple sets of transverse bearing beams (2) are fixedly installed. On the side of each set of transverse bearing beams (2) that are close to each other, multiple longitudinal distribution beams (3) are fixedly installed. The outer surfaces of the multiple sets of transverse bearing beams (2) and the interior of the stepped slope body (1) are provided with fixing components (4). The upper surface of the stepped slope body (1) is provided with multiple ecological composite layers (6). The interior of some of the ecological composite layers (6), the upper surfaces of some of the longitudinal distribution beams (3) and the outer surfaces of the fixing components (4) are provided with intelligent monitoring components (5). The outer surfaces of each transverse bearing beam (2) and each longitudinal distribution beam (3) are sprayed with a protective composite coating.

2. The stepped slope reinforcement frame for open-pit mines according to claim 1, characterized in that: The fixing component (4) includes multiple fixing grooves (401). Each set of fixing grooves (401) is opened on the upper surface of multiple transverse bearing beams (2) and inside the stepped slope body (1). Each fixing groove (401) has a support anchor (402) placed on its inner wall.

3. The stepped slope reinforcement frame for open-pit mines according to claim 2, characterized in that: Each of the support anchors (402) is fixedly connected to an anchor tip (403) at its bottom end, and each of the fixing grooves (401) is filled with concrete composite material (404).

4. The stepped slope reinforcement frame for open-pit mines according to claim 1, characterized in that: The ecological composite layer (6) includes a nutrient soil base layer (601), a vegetation concrete layer (602) and a seed layer (603). The lower side of the vegetation concrete layer (602) is located on the upper side of the nutrient soil base layer (601), and the lower side of the seed layer (603) is located on the upper side of the vegetation concrete layer (602).

5. The stepped slope reinforcement frame for open-pit mines according to claim 4, characterized in that: The vegetation concrete layer (602) is modified with an ecological curing agent.

6. The stepped slope reinforcement frame for open-pit mines according to claim 1, characterized in that: The intelligent monitoring component (5) includes a stress sensor (501), a displacement meter (502), and a temperature and humidity sensor (503). The outer surface of each stress sensor (501) is fixedly installed on the outer surface of each support anchor (402).

7. The stepped slope reinforcement frame for open-pit mines according to claim 6, characterized in that: The upper surface of the longitudinal distribution beam (3) is fixedly installed on the outer surface of each displacement gauge (502), and the outer surface of each temperature and humidity sensor (503) is located inside the ecological composite layer (6).