Rock wool purification panel with built-in composite reinforcement structure

Abstract

The utility model provides built -in compound reinforced structure's rock wool purification board, include: frame, the inside of frame is inlayed installation has two groups of inner core subassembly, and the frame between inner core subassembly is fixedly installed and has the middle placement architecture, the top and bottom of middle placement architecture all array installation has the inverted component, and inverted component extends to inner core subassembly, inner core subassembly includes isolation cotton board, rock wool board, and the inside of frame is inlayed two groups of rock wool board, and the bottom of rock wool board is fixedly connected with isolation cotton board, middle placement architecture includes horizontal batten, longitudinal batten, inverted component includes stand, inverted wing no. 1. The utility model discloses through the combination of horizontal batten and longitudinal batten in middle placement architecture, constructs high -strength internal framework, and the ability of bending -resistant and deformation -resistant is improved significantly, and the grid -like structure formed by the perpendicular intersection connection of horizontal and longitudinal batten is especially suitable for the application scene such as the partition, ceiling of large -span or needing higher structural strength.

Description

Technical Field

[0001] This utility model relates to the field of cleanroom panel technology, specifically to a rock wool cleanroom panel with a built-in composite reinforcement structure. Background Technology

[0002] Rock wool purification panels are widely used in cleanrooms, electronics factories, pharmaceutical factories and other buildings with stringent indoor environmental requirements due to the excellent fire resistance, heat insulation and sound insulation properties of rock wool core material. They serve as key materials for enclosure structures such as walls and ceilings. However, under long-term use and in specific application scenarios, existing rock wool purification panels have gradually revealed the following technical defects that urgently need to be addressed. 1. Traditional rock wool purification panels are mainly made by bonding the upper and lower metal panels and the internal rock wool core material with adhesive. When this structure bears its own weight, especially when used as a wall panel or installed in a large span, the panel is prone to bending, twisting and deformation due to the poor rigidity of the core material itself. The overall structural strength is insufficient and it is easy to deform. 2. Some technologies rely entirely on the chemical bonding force of adhesives to fix rock wool core materials to metal panels. However, the surface fibers of rock wool are loose, and the actual effective bonding area is limited. Under long-term exposure to vibration, temperature stress, or humid environments, adhesives are prone to aging and performance degradation, leading to delamination or hollowing between the core material and the panel. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a rock wool purification board with a built-in composite reinforcement structure, which solves the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: The rock wool purification panel with a built-in composite reinforcement structure includes: a frame, in which two sets of inner core components are embedded; a central frame is fixedly installed within the frame between the inner core components; inverted components are arrayed at the top and bottom of the central frame and extend into the inner core components; the inner core components include an isolation cotton board and a rock wool board; two sets of rock wool boards are embedded inside the frame, and an isolation cotton board is fixedly connected to the bottom of the rock wool board; the central frame includes horizontal strips and vertical strips; the inverted components include columns and inverted wings; vertical strips are arrayed vertically and horizontal strips are arrayed horizontally inside the frame, and the horizontal and vertical strips are connected to each other to form a reinforcing frame; columns are arrayed at the top and bottom of the frame; inverted wings are fixedly connected to the middle of the columns and inverted wings are fixedly connected to the top; the columns extend into the rock wool board through inverted wings.

[0005] Furthermore, two sets of splicing plates are fixedly installed on one side of the frame, and two sets of splicing plates are fixedly installed on the other side of the frame, with the splicing plates being staggered from the splicing plates.

[0006] Furthermore, the central structure also includes an internal frame, with the internal frame fixedly installed on the inner wall of the frame, and the ends of the horizontal and vertical strips fixed to the inner side of the internal frame.

[0007] Furthermore, the inner core assembly is fixedly connected to the top and bottom surfaces of the frame with cover plates, and the cover plates are made of color steel plates.

[0008] Furthermore, the inner core assembly also includes a fiber mesh fabric, the top of which is covered with the fiber mesh fabric, and the inner core assembly is bonded to the bottom surface of the cover plate through the fiber mesh fabric.

[0009] Furthermore, two sets of mating blocks are fixed to the back of the frame, and two sets of mating interfaces are provided on the front of the frame.

[0010] This utility model provides a rock wool purification board with a built-in composite reinforcement structure. Compared with the prior art, it has the following advantages: 1. By combining horizontal and vertical strips in the central structure, a high-strength internal skeleton is constructed, which significantly improves the bending and deformation resistance. The grid structure formed by the vertical cross-connection of horizontal and vertical strips can effectively resist the bending, twisting and deformation of the board during installation and use caused by its own weight, wind load or external impact. It is especially suitable for large-span or high-strength applications such as partition walls and ceilings. 2. The inverted components achieve mechanical anchoring between the frame and the core material, eliminating the risk of separation; the inverted components tightly connect the originally relatively loose rock wool core material with the rigid central structure. The inverted fin design allows it to act like an anchor or barbs after being pressed into the rock wool board, creating a strong mechanical interlock with the fluffy rock wool fibers. This connection method does not rely on the chemical bonding force of adhesives, thus avoiding the problem of core material and skeleton separation caused by glue aging, failure, or softening under high temperature conditions, ensuring the long-term structural integrity of the board. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1A schematic diagram of the overall cross-sectional structure of this utility model is shown; Figure 2 A schematic diagram of the dispersed structure of this utility model is shown; Figure 3 This utility model is shown Figure 2 A magnified structural diagram of part A in the diagram; Figure 4 This diagram shows an enlarged view of part B in surface 2 of the present invention. Figure 5 A schematic diagram of the overall structure of this utility model is shown. Figure 1 ; Figure 6 A schematic diagram of the overall structure of this utility model is shown. Figure 2 ; As shown in the figure: 100, frame; 101, splicing panel one; 102, splicing panel two; 103, mating interface; 104, mating block; 200. Cover plate; 300. Inner core assembly; 301. Insulation cotton board; 302. Rock wool board; 303. Fiber mesh fabric; 400. Centralized architecture; 401. Horizontal slats; 402. Vertical slats; 403. Internal frame; 500. Inverted component; 501. Column; 502. Inverted wing one; 503. Inverted wing two. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0014] Example To address the technical problems in the background section, the following rock wool purification board with an internal composite reinforcement structure is provided: Combination Figures 1-6 As shown, the rock wool purification board with built-in composite reinforcement structure provided by this utility model includes: a frame 100, two sets of inner core components 300 are embedded in the frame 100, a central structure 400 is fixedly installed in the frame 100 between the inner core components 300, and inverted components 500 are arrayed on the top and bottom of the central structure 400, and the inverted components 500 extend into the inner core components 300. The inner core component 300 includes an insulating cotton board 301 and a rock wool board 302. Two sets of rock wool boards 302 are embedded inside the frame 100, and the bottom of the rock wool board 302 is fixedly connected to the insulating cotton board 301. The central structure 400 includes horizontal strips 401 and vertical strips 402. The inverted component 500 includes columns 501 and inverted wing one 502. The frame 100 has vertical strips 402 installed in a vertical array and horizontal strips 401 installed in a horizontal array inside. The horizontal strips 401 and vertical strips 402 are connected to each other to form a reinforcing frame. Columns 501 are installed in an array at the top and bottom of the frame. Inverted wing one 502 is fixed to the middle of the column 501 and inverted wing two 503 is fixed to the top. The column 501 extends into the rock wool board 302 through inverted wing one 502 and inverted wing two 503.

[0015] Basic structure: The frame 100 serves as the peripheral skeleton of the board; its interior is filled with two sets of inner core components 300, each set of inner core components being composed of an upper rock wool board 302 and a lower insulating cotton board 301.

[0016] Core reinforcement structure: A central frame 400 is set between the two sets of inner core components. This frame is formed by the vertical cross-connection of transverse strips 401 and longitudinal strips 402, forming a robust grid-like reinforcement skeleton. This skeleton greatly improves the bending and deformation resistance of the sheet material along the plane.

[0017] Core material anchoring structure: Vertical columns 501 are installed from the top and bottom of the frame. Inverted fin 1 502 and inverted fin 2 503 are fixed to the middle and top of each column, respectively. During the pressing and molding process of the panels, these columns, along with the inverted fins, are pressed into the upper and lower rock wool boards 302. The inverted fins, like anchors, intertwine and engage with the rock wool fibers, forming a strong mechanical interlock to prevent the rock wool board from separating from the frame, ensuring the stability of the core material during long-term use or vertical installation.

[0018] In this embodiment, two sets of splicing plates 101 are fixedly installed on one side of the frame 100, and two sets of splicing plates 102 are fixedly installed on the other side of the frame 100, with the splicing plates 102 and 101 being offset from each other.

[0019] Lateral splicing: Splicing plate 101 and splicing plate 202 are fixed on the two long sides of the cleanroom panel respectively. Their positions are staggered. When the two panels are installed side by side, splicing plate 1 of one panel can be cleverly overlapped or fitted with splicing plate 2 of the adjacent panel to achieve quick positioning and tight connection, simplify the installation process, and ensure the flatness and sealing of the joint.

[0020] In this embodiment, the central structure 400 also includes an internal frame 403. The internal frame 403 is fixedly installed on the inner wall of the frame 100, and the ends of the transverse strip 401 and the longitudinal strip 402 are fixed to the inner side of the internal frame 403.

[0021] The built-in frame 403 is a rectangular frame fixed to the inner wall of the frame 100. The ends of the horizontal strips 401 and the vertical strips 402 are welded or fastened to this built-in frame, which provides strong and stable peripheral support for the entire reinforced skeleton, effectively transferring the load borne by the skeleton to the frame, and further enhancing the rigidity and integrity of the overall structure.

[0022] In this embodiment, the inner core component 300 and the top and bottom surfaces of the frame 100 are both fixed with cover plates 200, and the cover plates 200 are made of color steel plates.

[0023] The cover plate 200 is made of color steel plate. As the two outer surfaces of the cleanroom plate, it not only provides a beautiful, corrosion-resistant and easy-to-clean decorative layer, but more importantly, it seals the internal core material and skeleton, forming a complete plate component, and undertakes the role of protecting the internal structure and transmitting external loads.

[0024] In this embodiment, the inner core assembly 300 further includes a fiber mesh fabric 303, the top of the inner core assembly 300 is covered with the fiber mesh fabric 303, and the inner core assembly 300 is bonded to the bottom surface of the cover plate 200 through the fiber mesh fabric 303.

[0025] A layer of fiber mesh fabric 303 is laid between the rock wool board 302 and the cover plate 200. This mesh fabric increases the bonding area and makes the core material and the panel more firmly bonded through the adhesive. On the other hand, it plays a restraining role, restraining the rock wool fibers and preventing them from drifting out from the edges or joints of the board during processing or use, thus improving the environmental friendliness of the product and the user experience.

[0026] In this embodiment, two sets of mating blocks 104 are fixedly connected to the back of the frame 100, and two sets of mating interfaces 103 are provided on the front of the frame 100.

[0027] This design is used for the stacking and installation of cleanroom panels. The mating block 104 of one panel can be inserted into the mating interface 103 on the bottom surface of another panel like a tenon. This mortise and tenon connection method allows the multi-layer cleanroom panels to be quickly aligned when installed vertically and effectively resists horizontal shearing forces, improving the overall stability and installation efficiency of the wall or partition system.

[0028] Working principle and usage process of this utility model: In use, the two cleanroom panels are spliced ​​together by interlocking the splicing plate 101 and splicing plate 2 102. This is the side assembly installation of the cleanroom panels. When assembling them from top to bottom, the two cleanroom panels are assembled by interlocking the interface 103 and the docking block 104. During operation, the cover plate 200 serves as the panel of the cleanroom panel, ensuring overall sealing and aesthetics. The internal core component 300, through the cooperation of rock wool board 302 and isolation cotton board 301, ensures the daily operation and isolation requirements of the cleanroom panel. Furthermore, during operation, the frame composed of the horizontal strip 401 and the vertical strip 402 can effectively increase the internal structural strength of the purification panel and reduce the risk of the purification panel twisting or breaking. The inverted wings 502 and 503 on the column 501 can further enhance the connection between the frame structure and the rock wool board 302, ensuring that the rock wool board 302 can be firmly embedded in the frame 100 and reducing the possibility of the rock wool board 302 detaching or loosening after long-term operation, thus increasing the internal connection strength of the purification panel.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rock wool purification board with a built-in composite reinforcement structure, characterized in that, include: The frame (100) has two sets of inner core components (300) embedded inside it. A central structure (400) is fixedly installed inside the frame (100) between the inner core components (300). Inverted components (500) are arrayed on the top and bottom of the central structure (400), and the inverted components (500) extend into the inner core components (300). The inner core component (300) includes an insulating cotton board (301) and a rock wool board (302). Two sets of rock wool boards (302) are embedded inside the frame (100), and the bottom of the rock wool board (302) is fixedly connected to the insulating cotton board (301). The central structure (400) includes horizontal strips (401) and vertical strips (402). The inverted component (500) includes columns (501) and inverted wing one (502). The frame (100) has vertical strips (402) installed in a vertical array and horizontal strips (401) installed in a horizontal array. The horizontal strips (401) and vertical strips (402) are connected to each other to form a reinforced frame. Columns (501) are installed in an array at the top and bottom of the frame. Inverted wing one (502) is fixed in the middle of the column (501) and inverted wing two (503) is fixed in the top. The column (501) extends into the rock wool board (302) through inverted wing one (502) and inverted wing two (503).

2. The rock wool purification board with built-in composite reinforcement structure according to claim 1, characterized in that: Two sets of splicing plates (101) are fixedly installed on one side of the frame (100), and two sets of splicing plates (102) are fixedly installed on the other side of the frame (100), with the splicing plates (102) and splicing plates (101) being misaligned.

3. The rock wool purification board with built-in composite reinforcement structure according to claim 2, characterized in that: The central structure (400) also includes an internal frame (403), the internal frame (403) is fixedly installed on the inner wall of the frame (100), and the ends of the horizontal strip (401) and the vertical strip (402) are fixed to the inner side of the internal frame (403).

4. The rock wool purification board with built-in composite reinforcement structure according to claim 3, characterized in that: The inner core component (300) and the top and bottom surfaces of the frame (100) are both fixed with cover plates (200), and the cover plates (200) are made of color steel plates.

5. The rock wool purification board with built-in composite reinforcement structure according to claim 4, characterized in that: The inner core assembly (300) also includes a fiber mesh fabric (303), the top of the inner core assembly (300) is covered with the fiber mesh fabric (303), and the inner core assembly (300) is bonded to the bottom surface of the cover plate (200) through the fiber mesh fabric (303).

6. The rock wool purification board with built-in composite reinforcement structure according to claim 5, characterized in that: Two sets of mating blocks (104) are fixed to the back of the frame (100), and two sets of mating interfaces (103) are provided on the front of the frame (100).

Images