A quick assembly modular clean room
Patent Information
- Application Number
- CN202522251752.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0004]但是上述现有技术在使用时还存在如下问题:传统模块化洁净室采用多块墙板拼接而成,在组装时需使用大量螺栓进行固定,此方式不仅安装费时费力,拆卸也极为不便,严重影响了整体组装效率,此外,其墙板通常为整体大模块,体积庞大,导致运输困难
本实用新型通过底框与顶框的配合,结合支撑板、支撑框、风淋室及墙板,共同构成洁净室整体结构,并采用插接安装方式,将支撑板、支撑框与墙板嵌入插槽中,再以固定板进行限位固定,该设计不仅提升了组装效率,也增强了整体结构强度,模块化的设计使得单个零件更换更为便捷,有利于快速组装与后续维护,大幅提升了使用的便利性。
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Figure CN224785437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleanroom technology, and more specifically to a rapid assembly modular cleanroom. Background Technology
[0002] With the continuous emergence of new technologies and increasingly stringent requirements for GMP pharmaceutical workshops, the transformation of cleanroom construction from traditional engineering to modularization is becoming increasingly important. A cleanroom, also known as a dust-free room or clean space, is a specially designed room that eliminates airborne contaminants such as microparticles, harmful gases, and bacteria within a defined area. In essence, a cleanroom is a space that maintains the originally set cleanliness level regardless of changes in external air conditions. Existing modular cleanrooms typically utilize metal plates and frames assembled together, resulting in a simple structure and rapid construction.
[0003] For example, a modular cleanroom with prior art publication number CN217082763U, through the setting of adjustment components, connecting blocks and connecting grooves, makes the cleanroom a detachable and assembleable module. It is not limited by space during use and can be moved to the place of use and quickly assembled into a cleanroom for production. It solves the requirements of some enterprises for mobile cleanrooms and facilitates the use of manufacturers. In addition, through the setting of fixing grooves and fixing columns, the load-bearing plate and side plate will not move to avoid gaps. When disassembly is required, only four fixing columns need to be pulled out to disassemble the cleanroom and preparation room in sequence for movement.
[0004] However, the existing technologies described above still have the following problems in use: Traditional modular cleanrooms are assembled from multiple wall panels, requiring a large number of bolts for fixing during assembly. This method is not only time-consuming and labor-intensive to install, but also extremely inconvenient to disassemble, seriously affecting the overall assembly efficiency. In addition, the wall panels are usually large, bulky modules, making transportation difficult. Furthermore, subsequent replacements incur high costs, thus increasing the overall maintenance cost of the project. Based on this, this utility model provides a modular cleanroom that is easy to maintain and can be quickly assembled. Utility Model Content
[0005] To overcome the aforementioned deficiencies in the prior art, this utility model provides a rapidly assembled modular cleanroom. It adopts a plug-in installation method, in which the support plate, support frame, and wall panel are embedded into the slots and then fixed with a fixing plate. This not only improves assembly efficiency but also enhances the overall structural strength. The modular design makes it easier to replace individual parts, which is conducive to rapid assembly and subsequent maintenance, and greatly improves the convenience of use, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid-assembly modular cleanroom, comprising a bottom frame and a top frame. An air shower is fixedly installed on the inner wall of the center front end of the bottom frame. Slots are provided on the sides of the bottom frame and the top frame that are close to each other. Two support frames and four support plates are inserted between the upper and lower slots. The two support frames are respectively located on both sides of the air shower. The four support plates are respectively fixed at the four corners of the bottom frame. Multiple wall panels are provided between the support plates and the support frames, and between the two support plates. Multiple evenly distributed fixing plates are provided at the top of the bottom frame and the bottom of the top frame. The fixing plates are in contact with the inner walls of the support frames, support plates, and wall panels.
[0007] In a preferred embodiment, the top of the bottom frame and the bottom of the top frame are provided with fixing grooves, and multiple fixing plates are respectively disposed between the upper and lower fixing grooves for fixing the support frame, support plates and wall panels.
[0008] In a preferred embodiment, multiple fixing plates located at the top of the bottom frame correspond one-to-one with multiple fixing plates located at the bottom of the top frame, and a vertical plate connects the two corresponding fixing plates. The vertical plate is in contact with the inner wall of the wall panel. The fixing plates on the bottom frame and the fixing plates on the top frame abut against the inner wall of the wall panel. At the same time, the vertical plate between the two fixing plates contacts the joint of the two adjacent wall panels, thereby improving the stability of the wall panel placement.
[0009] In a preferred embodiment, an installation frame is fixedly provided on the inner wall of the front end of the bottom frame. The installation frame is fitted onto the outside of the air shower. The front end of the bottom frame has a groove. The installation frame not only facilitates the quick installation of the air shower by construction personnel, but also improves the stability of the air shower, thereby improving assembly efficiency.
[0010] In a preferred embodiment, the inner walls of both fixing slots are machined with multiple equally spaced fixing holes. The design of multiple fixing holes can improve the stability of the bottom frame and top frame after installation.
[0011] In a preferred embodiment, each wall panel has a rectangular opening, and tempered glass is fixedly installed inside the rectangular opening. The design of the rectangular opening on the wall panel can improve the transparency of the entire clean room, thereby improving the comfort of laboratory personnel working in the clean room to a certain extent.
[0012] The technical effects and advantages of this utility model are as follows: This utility model, through the cooperation of the bottom frame and top frame, combined with the support plate, support frame, air shower and wall panels, forms the overall structure of the clean room. It adopts a plug-in installation method, in which the support plate, support frame and wall panels are embedded into the slots and then fixed with a fixing plate. This design not only improves the assembly efficiency, but also enhances the overall structural strength. The modular design makes it easier to replace individual parts, which is conducive to rapid assembly and subsequent maintenance, and greatly improves the convenience of use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a rear view of the overall structure of this utility model; Figure 3 This is a top view of the overall structure of this utility model; Figure 4 This is a top view of the bottom frame of this utility model; Figure 5 for Figure 4 Enlarged view of part A in the image.
[0014] The attached diagram is labeled as follows: 1. bottom frame; 2. top frame; 3. air shower; 4. slot; 5. support frame; 6. support plate; 7. wall panel; 8. fixing plate; 9. fixing groove; 10. vertical plate; 11. mounting frame; 12. groove; 13. fixing hole; 14. rectangular opening; 15. tempered glass. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Refer to the instruction manual appendix Figures 1-5 This utility model provides a quick-assembly modular cleanroom, including a bottom frame 1 and a top frame 2. An air shower 3 is fixed to the inner wall of the front center of the bottom frame 1 by bolts. Slots 4 are opened on the side of the bottom frame 1 and the top frame 2 close to each other. Two support frames 5 and four support plates 6 are inserted between the upper and lower slots 4. The two support frames 5 are respectively located on both sides of the air shower 3. The four support plates 6 are respectively fixed to the four corners of the bottom frame 1. Multiple wall panels 7 are provided between the support plates 6 and the support frames 5, and between the two support plates 6. Multiple evenly distributed fixing plates 8 are provided at the top of the bottom frame 1 and the bottom of the top frame 2. The fixing plates 8 are in contact with the inner walls of the support frames 5, support plates 6, and wall panels 7, and each fixing plate 8 is connected and fixed to the bottom frame 1 and the top frame 2 by bolts.
[0017] Air shower 3, also known as air shower room or air shower room, is a common purification device used for personnel entering and exiting controlled environments. Air shower 3 mainly consists of three parts: a fan, filters (pre-filter and HEPA filter), and nozzles. During operation, the air inside the air shower room passes through the primary and secondary air filter groups on the left and right sides, is drawn into the sealed chamber by the fan, and discharged into the static pressure chamber. After passing through the HEPA filter, it enters the working area. The clean air is preheated by the electric heater in the control room, and finally discharged into the air shower room 3 through the air shower nozzles on the left and right sides at a speed of not less than 25m / s, blowing away dust particles from the surface of personnel or objects, achieving the purpose of air shower purification. During assembly, the construction personnel assemble the air shower room 3 and then directly install it in the base frame 1.
[0018] The bottom frame 1 and the top frame 2 are both provided with fixing grooves 9. Multiple fixing plates 8 are respectively provided between the upper and lower fixing grooves 9. The multiple fixing plates 8 located at the top of the bottom frame 1 and the multiple fixing plates 8 located at the bottom of the top frame 2 are in one-to-one correspondence. A vertical plate 10 is connected between the two corresponding fixing plates 8. The vertical plate 10 is in contact with the inner wall of the wall panel 7.
[0019] like Figure 2 , Figure 3 and Figure 4 As shown, an installation frame 11 is fixedly provided on the inner wall of the front end of the bottom frame 1. The installation frame 11 is fitted onto the outside of the air shower 3. A groove 12 is provided at the front end of the bottom frame 1. Multiple fixing holes 13 are machined on the inner walls of the two fixing grooves 9 at equal intervals. The multiple fixing holes 13 can effectively improve the stability of the bottom frame 1 and the top frame 2 during installation.
[0020] In the actual assembly process, the construction workers first install the bottom frame 1 at the predetermined position on the ground, which serves as the interior floor of the clean room. Then, the installation frame 11 is fixed to the inner wall of the front end of the bottom frame 1, and the air shower 3 is then installed inside the installation frame 11. Next, four support plates 6 are placed at the four corners of the top of the bottom frame 1, and multiple wall panels 7 are inserted sequentially between the support plates 6 and the support frame 5, as well as between two adjacent support plates 6. Then, the construction workers fix the top frame 2 to the indoor ceiling, ensuring that it corresponds vertically with the bottom frame 1, thus forming a clean room. The cleanliness of the clean room is maintained by the filtration system installed on the indoor ceiling. At this time, the top frame 2 presses the upper ends of the air shower 3, support frame 5, support plates 6, and wall panels 7 together to form a stable structure. Support frames 5 are installed on both sides of the air shower 3 and are firmly connected to the bottom frame 1 and the top frame 2 respectively to provide support. Finally, the construction workers insert multiple fixing plates 8 sequentially between the upper and lower fixing slots 9, and install vertical plates 10 between adjacent upper and lower fixing plates 8. The installation of vertical plates 10 effectively enhances the structural strength between adjacent wall panels 7, thus completing the assembly of the entire clean room.
[0021] like Figure 1 and Figure 2 As shown, a rectangular opening 14 is provided on each wall panel 7, and tempered glass 15 is fixedly installed inside the rectangular opening 14. The design of the rectangular opening 14 on the wall panel 7 can improve the transparency of the entire clean room, thereby improving the comfort of laboratory personnel working in the clean room to a certain extent.
[0022] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A rapidly assembled modular cleanroom, characterized in that: It includes a bottom frame (1) and a top frame (2), and an air shower (3) is fixedly provided on the inner wall at the center of the front end of the bottom frame (1). The bottom frame (1) and the top frame (2) are provided with slots (4) on the side close to each other. Two support frames (5) and four support plates (6) are inserted between the two slots (4). The two support frames (5) are respectively located on both sides of the air shower room (3). The four support plates (6) are respectively fixed at the four corners of the bottom frame (1). Multiple wall panels (7) are provided between the support plates (6) and the support frames (5) and between the two support plates (6). The bottom frame (1) and the top frame (2) are provided with multiple evenly distributed fixing plates (8), which are attached to the inner walls of the support frame (5), support plate (6), and wall panel (7).
2. The rapidly assembled modular cleanroom according to claim 1, characterized in that: The bottom frame (1) has a fixing groove (9) at the top and the top frame (2) at the bottom, and multiple fixing plates (8) are respectively located between the upper and lower fixing grooves (9).
3. The rapidly assembled modular cleanroom according to claim 1, characterized in that: The multiple fixing plates (8) located at the top of the bottom frame (1) correspond one-to-one with the multiple fixing plates (8) located at the bottom of the top frame (2), and a vertical plate (10) is connected between the two corresponding fixing plates (8), and the vertical plate (10) is attached to the inner wall of the wall panel (7).
4. A rapidly assembled modular cleanroom according to claim 1, characterized in that: The bottom frame (1) has an installation frame (11) fixedly installed on the inner wall of the front end. The installation frame (11) is fitted on the outside of the air shower room (3). The bottom frame (1) has a groove (12) at the front end.
5. A rapidly assembled modular cleanroom according to claim 2, characterized in that: The inner walls of both fixing grooves (9) are machined with multiple equally spaced fixing holes (13).
6. A rapidly assembled modular cleanroom according to claim 1, characterized in that: Each wall panel (7) has a rectangular opening (14), and tempered glass (15) is fixedly installed inside the rectangular opening (14).
Citation Information
Patent Citations
Modularized clean room
CN217082763U