A forming device for assembling an elevator floor
Patent Information
- Application Number
- CN202522157077.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]现有的电梯楼板包括有铝板和面板,而一般铝板和面板之间会通过胶水进行粘合固定,而当涂抹好胶水后需要将两者进行抵压一定时间后完成定型,而该工序一般是直接将重物放置在铝板上面压一段时间后,再搬离,然而这种方式增加了人工的劳动量,耗时耗力,且无法控制重物抵压的力度,抵压力度较轻,会导致电梯楼板粘合不牢固,若抵压力度过大,会导致铝板与面板的损伤
1.本实用新型中,当需要对电梯楼板进行定型时,工作人员可将面板放置于工作台上,随即,将铝板贴合于面板上,并在铝板和面板之间进行涂胶,并通过气缸的活塞杆的伸缩,能够推动固定座及抵压板向下进行抵压,使得铝板与面板牢牢粘合,以实现对电梯楼板的定型目的,在上述结构中,工作人员无需搬运重物进行抵压,减少了人工的劳动量,省时省力。
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Figure CN224786128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of elevator floor assembly technology, and in particular to a shaping device for elevator floor assembly. Background Technology
[0002] An elevator floor slab is a floor slab used to install elevators in a building. It is usually located around the elevator shaft. This floor slab needs to have sufficient strength and stability to ensure the safe operation of the elevator and the safety of passengers.
[0003] Existing elevator floor slabs consist of aluminum plates and panels, which are typically bonded together with adhesive. After the adhesive is applied, the two surfaces need to be pressed together for a certain period of time to set. This process usually involves placing heavy objects on the aluminum plates and pressing them down for a while before removing them. However, this method increases manual labor, is time-consuming and labor-intensive, and makes it impossible to control the pressure applied by the heavy objects. If the pressure is too light, the elevator floor slabs will not be firmly bonded; if the pressure is too heavy, it will damage the aluminum plates and panels.
[0004] Therefore, a shaping device for elevator floor assembly is needed to solve the problems mentioned above. Utility Model Content
[0005] In view of the above-mentioned problems existing in the prior art, the main objective of this utility model is to provide a shaping device for assembling elevator floor slabs.
[0006] The technical solution of this utility model is as follows: a shaping device for assembling elevator floor slabs includes a bracket, a workbench fixedly connected to the top of the bracket, a panel placed on the top of the workbench, an aluminum plate attached to the side of the panel away from the workbench, two fixing frames fixedly connected to one side of the bracket, a U-shaped frame fixedly connected between the tops of the two fixing frames, a plurality of cylinders fixedly installed at the top of the U-shaped frame, and a pressure plate provided at the piston rod of each cylinder, the pressure plate abutting against the outer wall of the aluminum plate.
[0007] By adopting the above technical solution, the piston rod of the cylinder can be extended and retracted to push the fixed seat and the pressure plate downward to press firmly, so that the aluminum plate and the panel are firmly bonded together, thereby achieving the purpose of shaping the elevator floor slab.
[0008] In a preferred embodiment, each of the pressure plates is equipped with a monitoring component, which includes a pressure sensor embedded in the pressure plate. A display screen is fixedly mounted on the outside of one of the fixing frames, and an AD sensor is fixedly mounted on the outside of the other fixing frame.
[0009] By adopting the above technical solution, the pressure of the pressure plate can be monitored through the function of the pressure sensor.
[0010] In a preferred embodiment, the pressure plate is provided with a replacement assembly, which includes two screws welded to the inner wall of the pressure plate. The piston rod of the cylinder is fixedly connected to a fixing seat, and the fixing seat has two insertion holes inside.
[0011] By adopting the above technical solution, the piston rod of the cylinder extends, allowing the screw to be inserted into the corresponding insertion hole, and the fixing seat and the pressure plate can be fixed by using the locking nut.
[0012] In a preferred embodiment, the replacement assembly further includes a locking nut threaded onto the outside of the screw, the locking nut abutting against the outer wall of the fixing seat.
[0013] By adopting the above technical solution, staff can replace and maintain the pressure plate.
[0014] In a preferred embodiment, a controller is fixedly installed on the outer side of the fixing frame, and a mating plate abuts against the top of the aluminum plate, with the mating plate abutting against the pressure plate.
[0015] By adopting the above technical solution, and through the setting of the mating plate, it can be used in conjunction with the aluminum plate, and the height of the mating plate is the same as that of the aluminum plate, which facilitates the pressure plate to fully press against the aluminum plate.
[0016] In a preferred embodiment, the piston rod of the cylinder passes through the interior of the U-shaped frame.
[0017] By adopting the above technical solution and structural configuration, movement can be achieved.
[0018] In a preferred embodiment, the cylinder, display screen, pressure sensor, and AD sensor are all electrically connected to the controller.
[0019] By adopting the above technical solution, the controller can control the cylinder, display screen, pressure sensor and AD sensor to start and stop.
[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, when it is necessary to shape the elevator floor slab, the worker can place the panel on the workbench, then attach the aluminum plate to the panel, apply glue between the aluminum plate and the panel, and push the fixing seat and the pressure plate downward by extending and retracting the piston rod of the cylinder, so that the aluminum plate and the panel are firmly bonded together, thereby achieving the purpose of shaping the elevator floor slab. In the above structure, the worker does not need to carry heavy objects for pressure, reducing the amount of manual labor and saving time and effort.
[0021] 2. In this utility model, the pressure sensor can monitor the pressure of the pressure plate. When the pressure exceeds the preset value of the pressure sensor, the pressure sensor will send a signal to the controller, and the controller will control each cylinder to stop operating, thereby ensuring that the pressure is at a suitable level. Attached Figure Description
[0022] Figure 1 This utility model provides an overall perspective view of a shaping device for assembling elevator floor slabs; Figure 2 This utility model provides a rear view of a shaping device for assembling elevator floor slabs; Figure 3 This utility model provides a schematic diagram of the replacement components of a shaping device for assembling elevator floor slabs; Figure 4 This utility model provides a shaping device for assembling elevator floor slabs. Figure 2 Enlarged view of point A in the middle.
[0023] Legend: 1. Bracket; 2. Fixture; 3. Workbench; 4. U-shaped frame; 5. Cylinder; 6. Display screen; 7. Controller; 8. Fixture base; 9. Locking nut; 10. Pressure plate; 11. Screw; 12. Pressure sensor; 13. Aluminum plate; 14. Panel; 15. Mating plate; 16. AD sensor. Detailed Implementation
[0024] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0025] Reference Figure 1-4A shaping device for assembling elevator floor slabs includes a support 1, a workbench 3 fixedly connected to the top of the support 1, a panel 14 placed on the top of the workbench 3, an aluminum plate 13 attached to the side of the panel 14 away from the workbench 3, two fixing brackets 2 fixedly connected to one side of the support 1, a U-shaped frame 4 fixedly connected between the tops of the two fixing brackets 2, and several cylinders 5 fixedly installed on the top of the U-shaped frame 4. Each cylinder 5 has a pressure plate 10 at its piston rod, and the pressure plates 10 abut against the outer wall of the aluminum plate 13. When needed... When shaping the elevator floor slab, the worker can place the panel 14 on the workbench 3, then attach the aluminum plate 13 to the panel 14, apply adhesive between the aluminum plate 13 and the panel 14, and push the fixed seat 8 and the pressure plate 10 downward by extending and retracting the piston rod of the cylinder 5, so that the aluminum plate 13 and the panel 14 are firmly bonded together, thereby achieving the purpose of shaping the elevator floor slab. In the above structure, the worker does not need to carry heavy objects for pressure, reducing the amount of manual labor and saving time and effort.
[0026] Specifically, each pressure plate 10 is equipped with a monitoring component, including a pressure sensor 12 embedded inside the pressure plate 10. The pressure sensor 12 monitors the pressure applied by the pressure plate 10. When the pressure exceeds a preset value, the pressure sensor 12 sends a signal to the controller 7, which then controls each cylinder 5 to stop operating, thus ensuring the pressure is at a suitable level. A display screen 6 is fixedly mounted on the outside of one of the mounting brackets 2, and an AD sensor 16 is fixedly mounted on the outside of the other mounting bracket 2. The pressure plate 10 is internally... A replacement assembly is provided, which includes two screws 11 welded to the inner wall of the pressure plate 10. When installing the pressure plate 10 and the fixing seat 8, the piston rod of the cylinder 5 can be controlled to extend, so that the screws 11 are inserted into the corresponding insertion holes. Then, the fixing seat 8 and the pressure plate 10 are fixedly fixed by the locking nut 9. The piston rod of the cylinder 5 is fixedly connected to the fixing seat 8, and the fixing seat 8 has two insertion holes. The replacement assembly also includes a locking nut 9 threaded to the outside of the screws 11. The locking nut 9 abuts against the outer wall of the fixing seat 8. In this way, the pressure plate 10 can be replaced and maintained by the staff.
[0027] Specifically, a controller 7 is fixedly installed on the outside of the fixed frame 2, and a mating plate 15 abuts against the top of the aluminum plate 13. The mating plate 15 is designed to work with the aluminum plate 13, and the mating plate 15 and the aluminum plate 13 are at the same height, which facilitates the pressure plate 10 to fully press against the aluminum plate 13. The mating plate 15 abuts against the pressure plate 10. The piston rod of the cylinder 5 passes through the interior of the U-shaped frame 4. The cylinder 5, the display screen 6, the pressure sensor 12 and the AD sensor 16 are all electrically connected to the controller 7. The controller 7 can control the cylinder 5, the display screen 6, the pressure sensor 12 and the AD sensor 16 to start and stop.
[0028] Working principle: First, when the elevator floor slab needs to be shaped, the worker can place panel 14 on workbench 3, then attach aluminum plate 13 to panel 14, apply adhesive between aluminum plate 13 and panel 14, and press mating plate 15 on top of aluminum plate 13, with mating plate 15 at the same height as aluminum plate 13. Then, the worker can control cylinder 5 to start through controller 7. Through the extension and retraction of piston rod of cylinder 5, the fixing seat 8 and pressing plate 10 can be pushed downward to press firmly, so that aluminum plate 13 and panel 14 are firmly bonded. When the pressing pressure... When the pressure exceeds the preset value of the pressure sensor 12, the pressure sensor 12 will send a signal to the controller 7, and the controller 7 will control each cylinder 5 to stop operating, thereby ensuring that the pressure is at a suitable level, thus achieving the purpose of shaping the elevator floor slab. When installing the pressure plate 10 and the fixing seat 8, the piston rod of the cylinder 5 can be controlled to extend, so that the screw 11 is inserted into the corresponding hole. Then, the fixing seat 8 and the pressure plate 10 are fixed by the locking nut 9, which allows the staff to replace and maintain the pressure plate 10.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0030] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A shaping device for assembling elevator floor slabs, comprising a support frame (1), characterized in that: A workbench (3) is fixedly connected to the top of the support (1). A panel (14) is placed on the top of the workbench (3). An aluminum plate (13) is attached to the side of the panel (14) away from the workbench (3). Two fixed brackets (2) are fixedly connected to one side of the support (1). A U-shaped frame (4) is fixedly connected between the tops of the two fixed brackets (2). Several cylinders (5) are fixedly installed on the top of the U-shaped frame (4). Each cylinder (5) has a pressure plate (10) at its piston rod. The pressure plate (10) abuts against the outer wall of the aluminum plate (13).
2. The shaping device for assembling elevator floor slabs according to claim 1, characterized in that: Each of the pressure plates (10) is equipped with a monitoring component, which includes a pressure sensor (12) embedded in the pressure plate (10). A display screen (6) is fixedly installed on the outside of one of the fixing frames (2), and an AD sensor (16) is fixedly installed on the outside of the other fixing frame (2).
3. The shaping device for elevator floor slab assembly according to claim 1, characterized in that: The pressure plate (10) is equipped with a replacement assembly inside. The replacement assembly includes two screws (11) welded to the inner wall of the pressure plate (10). The piston rod of the cylinder (5) is fixedly connected to a fixing seat (8). The fixing seat (8) has two insertion holes inside.
4. The shaping device for elevator floor slab assembly according to claim 3, characterized in that: The replacement assembly also includes a locking nut (9) threaded to the outside of the screw (11), the locking nut (9) abutting against the outer wall of the fixing seat (8).
5. The shaping device for elevator floor slab assembly according to claim 1, characterized in that: A controller (7) is fixedly installed on the outside of the fixing frame (2), and a mating plate (15) abuts against the top of the aluminum plate (13). The mating plate (15) abuts against the pressing plate (10).
6. The shaping device for elevator floor slab assembly according to claim 1, characterized in that: The piston rod of the cylinder (5) passes through the interior of the U-shaped frame (4).
7. The shaping device for elevator floor slab assembly according to claim 1, characterized in that: The cylinder (5), display screen (6), pressure sensor (12) and AD sensor (16) are all electrically connected to the controller (7).