A reaction kettle machine frame bearing connecting structure and a reaction kettle
Patent Information
- Application Number
- CN202522649608.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-12-15
AI Technical Summary
目前常用撬棍、凿子等工具进行拆卸,或采取破坏性拆卸,这些方法不仅操作难度大,易造成零件损坏甚至报废,而且拆卸效率低,影响生产作业
[0016]本实用新型实施例的有益效果包括:当需要拆卸机架主轴时,转动传动螺杆,使传动螺杆向上抵持机架主轴,可有效使主轴与轴承脱离,该反应釜机架轴承连接结构安装简单,根据轴与轴承的松紧调整扳手的力矩,达到省力的效果。
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Figure CN224786198U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical equipment technology, and more specifically, to a reaction vessel frame bearing connection structure and a reaction vessel. Background Technology
[0002] The ternary precursor material is nickel-cobalt-manganese hydroxide (Ni). x Co y Mn (1-x-y) (OH)₂ is produced from nickel, cobalt, and manganese salts. The ratio of nickel, cobalt, and manganese can be adjusted according to actual needs, and the finished product is a solid powder. The reaction vessel provides a reaction site for nickel-cobalt-manganese hydroxide, allowing for precise temperature and rate control and regulation of product morphology.
[0003] In daily production environments, reactor frame bearings can be damaged due to lubrication issues, installation gaps leading to stress imbalances, impurity intrusion, natural wear and tear, and prolonged overload operation. Reactor bearings and drive shafts typically use an interference fit and are installed inside the mechanical equipment. When maintenance or replacement is required after a service life, disassembly and removal are extremely difficult. Currently, tools such as pry bars and chisels are commonly used for disassembly, or destructive disassembly methods are employed. These methods are not only difficult to operate and prone to damaging or even rendering parts unusable, but also inefficient and disrupt production operations.
[0004] Therefore, there is an urgent need to improve the disassembly method of bearings in order to improve the quality of maintenance and reduce maintenance time. Utility Model Content
[0005] The purpose of this utility model is to provide a reactor frame bearing connection structure and reactor, which can more easily disassemble the frame main shaft, improve maintenance quality and reduce maintenance time.
[0006] The embodiments of this utility model can be implemented as follows: In a first aspect, this utility model provides a bearing connection structure for a reactor frame, comprising: The main frame includes a base plate with mounting holes. The frame spindle is installed inside the frame body and mates with the bearing; The drive screw is used to hold the frame spindle in place when disassembling the frame spindle; A baffle is installed between the bottom plate and the bottom of the main shaft of the frame, and the baffle is provided with threaded holes that mate with the transmission screw. The drive screw passes through the mounting holes on the base plate and the threaded holes on the baffle in sequence. By controlling the movement of the drive screw, the main shaft of the frame is disengaged from the bearing.
[0007] In an optional embodiment, a first rotating nut is also included, which is mounted on the transmission screw and located between the baffle and the bottom of the frame spindle.
[0008] In an optional embodiment, a second rotating nut is also included, which is mounted on the transmission screw and located on the side of the baffle away from the first rotating nut.
[0009] In an optional embodiment, a support rod is also included, one end of which is connected to the baffle and the other end of which is connected to the base plate of the frame body.
[0010] In an optional implementation, there are at least two support rods.
[0011] In an optional embodiment, the frame body also includes a top plate and a support column located between the top plate and the bottom plate, with one end of the support column connected to the top plate and the other end connected to the bottom plate.
[0012] In an optional implementation, there are multiple support columns.
[0013] In an optional embodiment, the frame body also includes at least one reinforcing plate for connecting multiple support columns, the reinforcing plate being located between the top plate and the bottom plate.
[0014] In an optional implementation, the baffle and the base plate of the frame body are parallel.
[0015] Secondly, this utility model provides a reaction vessel, including the reaction vessel frame bearing connection structure of any of the foregoing embodiments.
[0016] The beneficial effects of this utility model embodiment include: when it is necessary to disassemble the main shaft of the machine frame, rotating the transmission screw will cause the transmission screw to press against the main shaft of the machine frame upward, which can effectively separate the main shaft from the bearing. The bearing connection structure of the reactor frame is simple to install. The torque of the wrench can be adjusted according to the tightness of the shaft and the bearing to achieve the effect of saving effort. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a perspective view of the reactor frame bearing connection structure provided in this embodiment; Figure 2 This is a front view of the reactor frame bearing connection structure provided in this embodiment.
[0019] Icons: 110-Frame body; 111-Base plate; 112-Mounting hole; 113-Top plate; 114-Support column; 115-Reinforcing plate; 121-Frame spindle; 122-Bearing; 130-Transmission screw; 140-Baffle; 141-Threaded hole; 143-Support rod; 151-First rotating nut. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0023] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0025] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0026] In addition, for ease of understanding, the technical terms involved in the embodiments of this utility model are explained in detail in the table below: Spindle: It is the core component in a machine that transmits the main motion and power, and it needs to rotate at high speed and with high precision.
[0027] Bearings are the basic components that support the spindle and can withstand the radial and axial loads on the spindle and its transmission components.
[0028] The following detailed description of the reactor frame bearing connection structure and overall structure, working principle, and technical effects of the reactor provided by this utility model, through embodiments and in conjunction with the accompanying drawings, is a practical example.
[0029] Please refer to Figure 1 and Figure 2 This utility model provides a reactor frame bearing connection structure, including: frame body 110, frame main shaft 121, transmission screw 130 and baffle 140.
[0030] The frame body 110 includes a base plate 111, on which mounting holes 112 are provided for the transmission screw 130 to pass through. The frame spindle 121 is installed inside the frame body 110 and is clearance-fitted with the bearing 122. Figure 2 The bearing 122 refers to the bearing housing. The spindle 121 is press-fitted with the bearing 122 due to thermal expansion during rotation. When maintenance is required, it can be detached from the bearing 122. The baffle 140 is installed between the bottom plate 111 and the bottom of the frame spindle 121. The baffle 140 is provided with a threaded hole 141 that mates with the transmission screw 130. The transmission screw 130 passes through the mounting hole 112 on the bottom plate 111 and the threaded hole 141 on the baffle 140 in sequence. When disassembling the frame spindle 121, it holds the frame spindle 121 against it. By controlling the movement of the transmission screw 130, the frame spindle 121 is detached from the bearing 122.
[0031] It should be noted that when maintenance or replacement is required, the main shaft 121 of the frame is often disassembled using tools such as pry bars and chisels, or by destructive disassembly. These methods are inefficient and can easily damage or even render parts unusable. This invention utilizes the cooperation between the transmission screw 130, the base plate 111, and the baffle 140. By rotating the transmission screw 130, it can move up and down. When the transmission screw 130 moves upward, it can abut against the main shaft 121, causing the shaft to be stressed and disengaged from the bearing 122. This avoids the deformation of the shaft caused by hammering.
[0032] In some embodiments, the frame body 110 further includes a top plate 113 and support columns 114 located between the top plate 113 and the bottom plate 111. One end of the support column 114 is connected to the top plate 113, and the other end is connected to the bottom plate 111, serving a supporting function. There can be multiple support columns 114, such as 2, 4, 6, 8, or 10, etc., with no specific limit on the number. The top plate 113 can have holes with a diameter larger than that of the frame spindle 121 to facilitate the installation and removal of the frame spindle 121.
[0033] Furthermore, the frame body 110 also includes at least one reinforcing plate 115 for connecting multiple support columns 114. The reinforcing plate 115 is located between the top plate 113 and the bottom plate 111, and the multiple support columns 114 are connected by the reinforcing plate 115 to increase the support strength. The number of reinforcing plates 115 is not limited, such as multiple from top to bottom, specifically two, but not limited to this. Specifically, mounting holes that mate with the support columns 114 can be provided on the reinforcing plate 115, through which the support columns 114 pass, or the support columns 114 can be welded to the reinforcing plate 115.
[0034] In some embodiments, to better control the up-and-down movement of the drive screw 130, the reactor frame bearing connection structure further includes a first rotating nut 151. The first rotating nut 151 is mounted on the drive screw 130 and located between the baffle 140 and the bottom of the frame main shaft 121. The drive screw 130 engages with the first rotating nut 151 and screws in. When the first rotating nut 151 screws in, the drive screw 130 moves axially, causing the shaft to disengage from the bearing.
[0035] Specifically, the mounting hole 112 on the base plate 111 is larger than the drive screw 130, and the threaded hole 141 of the baffle 140 can be internally threaded, engaging with the external thread of the drive screw 130. The baffle 140 can be made of cast steel, which has the advantages of high strength and impact resistance. The drive screw 130 and the first rotating nut 151 can be made of carbon steel, which has high strength.
[0036] The baffle 140 can be parallel to the base plate 111 of the frame body 110, or it can be not completely parallel.
[0037] In some embodiments, a support rod 143 is also included. One end of the support rod 143 is connected to the baffle 140, and the other end is connected to the base plate 111 of the frame body 110. The support rod 143 is used to connect the baffle 140 and the base plate 111, and can be fixed by welding, but is not limited to this method. Specifically, the support rod 143 can also be made of cast steel, which has the advantages of high strength and impact resistance. The length of the support rod 143 can be varied according to the size of the frame, and can be matched with the dimensions of the frame.
[0038] In an alternative implementation, there are at least two support rods 143.
[0039] It should be added that the bearing connection structure of the reactor frame can utilize a nut wrench to extend the torque, making it more labor-saving and efficient, and reducing damage to the original shaft and bearings. During operation, box wrenches and adjustable wrenches can be used, and extended arms can be used depending on the disassembly requirements.
[0040] This utility model embodiment also provides a reaction vessel, including the reaction vessel frame bearing connection structure provided in this utility model embodiment, and may further include a reaction vessel body, which is used to hold reaction raw materials, such as the synthesis raw materials for ternary precursor materials. The reaction vessel body may be located in... Figure 1 Below the middle structure, the upper coupling of the reactor is connected to the end coupling of 121. The motor spindle is connected to 113, causing the motor to drive the frame spindle 121 to rotate, thereby driving the stirring inside the reactor to rotate.
[0041] Specifically, the shape of the reactor body is not limited, and all existing reactor body shapes are within the protection scope of this utility model.
[0042] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A bearing connection structure for a reactor frame, characterized in that, include: The frame body includes a base plate with mounting holes. A frame spindle, which is installed inside the frame body and mates with a bearing; A drive screw is used to hold the frame spindle in place when disassembling the frame spindle; A baffle is installed between the bottom plate and the bottom of the main shaft of the frame, and the baffle is provided with a threaded hole that mates with the transmission screw. The transmission screw passes sequentially through the mounting hole on the base plate and the threaded hole on the baffle. By controlling the movement of the transmission screw, the main shaft of the frame is disengaged from the bearing.
2. The reactor frame bearing connection structure according to claim 1, characterized in that, It also includes a first rotating nut, which is mounted on the transmission screw and located between the baffle and the bottom of the frame spindle.
3. The reactor frame bearing connection structure according to claim 1, characterized in that, It also includes a support rod, one end of which is connected to the baffle, and the other end of which is connected to the base plate of the frame body.
4. The reactor frame bearing connection structure according to claim 3, characterized in that, There are at least two support rods.
5. The reactor frame bearing connection structure according to claim 1, characterized in that, The main frame also includes a top plate and a support column located between the top plate and the bottom plate. One end of the support column is connected to the top plate and the other end is connected to the bottom plate.
6. The reactor frame bearing connection structure according to claim 5, characterized in that, The support columns consist of multiple columns.
7. The reactor frame bearing connection structure according to claim 6, characterized in that, The frame body also includes at least one reinforcing plate for connecting the multiple support columns, the reinforcing plate being located between the top plate and the bottom plate.
8. The reactor frame bearing connection structure according to claim 1, characterized in that, The baffle is parallel to the bottom plate of the main frame body.
9. A reaction vessel, characterized in that, Includes the reactor frame bearing connection structure as described in any one of claims 1-8.