Self-contained pressure regulating valve
Patent Information
- Application Number
- CN202522474500.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-21
AI Technical Summary
[0004]传统的压力调节阀需要额外的气源、电源或液压源来驱动调节装置,这不仅增加了系统的复杂性,还可能导致能源消耗和维护成本的提高
[0018]与现有技术相比,本实用新型的有益效果是:通过设置压力传感器实时监测系统压力,利用弹簧及阀板挤压弹片对阀板控制,根据通道内的流量压力,能够快速、精确地响应压力变化,自动调整阀板的开度,将系统压力维持在设定范围内。有效解决了传统自力式阀在压力波动大时调节滞后或不稳的问题,显著提升了压力控制的精度和稳定性。
Smart Images

Figure CN224786415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pressure regulating valve technology, specifically a self-operated pressure regulating valve. Background Technology
[0002] A self-operated pressure regulating valve is an automatic regulating device that requires no external energy and is entirely driven by fluid pressure. It is widely used in industries such as petroleum, chemical, power, water supply, and HVAC for automatic pressure control in pipeline systems. Its working principle involves adjusting the valve core position based on changes in the fluid's own pressure, thereby controlling flow and pressure, maintaining system stability, and preventing equipment damage or production instability due to excessively high or low pressure.
[0003] Traditional pressure regulation methods generally rely on external energy sources, such as pneumatic, electric, or hydraulic drives. While these methods can effectively control system pressure in many situations, they also have some drawbacks:
[0004] Traditional pressure regulating valves require an additional air, power, or hydraulic source to drive the regulating device, which not only increases the complexity of the system but may also lead to increased energy consumption and maintenance costs.
[0005] Traditional pressure regulating valves may fail to maintain stable regulation under conditions of large pressure fluctuations. Especially when precise pressure control is required, the valve's response time may be long, causing the system pressure to exceed the set range and affecting the stability of the entire production process.
[0006] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a self-operated pressure regulating valve. Utility Model Content
[0007] The purpose of this invention is to provide a self-operated pressure regulating valve to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] The self-operated pressure regulating valve technical solution includes a valve body assembly, a pressure sensing assembly, and a valve core adjustment assembly;
[0010] The valve body assembly includes a valve seat, on which a fluid passage is provided;
[0011] The pressure sensing component includes a pressure sensor and a controller;
[0012] The valve core adjustment assembly includes a central shaft, a shaft base plate, a valve plate, a vertical plate, a spring, and a valve plate compression spring.
[0013] Valve plates are rotatably connected to both sides of the central shaft, the springs are installed on both sides of the vertical plate, and the vertical plate is installed on the shaft base plate, which is connected to the central shaft.
[0014] The pressure sensor is connected to the controller and is used to detect the system pressure and provide a signal to the controller.
[0015] As a preferred technical solution, the valve plate opens and closes by pressing the spring, the valve seat, and the valve plate extrusion mechanism.
[0016] As a preferred technical solution, the spring is a helical spring or a disc spring.
[0017] As a preferred technical solution, the sealing surface of the valve plate is made of rubber or polytetrafluoroethylene.
[0018] Compared with existing technologies, the advantages of this invention are: by setting a pressure sensor to monitor the system pressure in real time, and by using a spring and valve plate to compress the spring sheet to control the valve plate, it can quickly and accurately respond to pressure changes based on the flow and pressure in the channel, automatically adjusting the valve plate opening to maintain the system pressure within the set range. This effectively solves the problem of lag or instability in traditional self-operated valves when pressure fluctuations are large, significantly improving the accuracy and stability of pressure control. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of a self-operated pressure regulating valve;
[0020] Figure 2 This is a side view of a self-operated pressure regulating valve.
[0021] Figure 3 This is a schematic diagram of the valve plate of a self-operated pressure regulating valve in the closed state.
[0022] Figure 4 This is a schematic diagram showing the open state of the valve plate of a self-operated pressure regulating valve.
[0023] In the attached diagram, the following are the reference numerals: 1. Valve seat; 11. Channel; 2. Controller; 21. Pressure sensor; 31. Central shaft; 311. Shaft base plate; 32. Valve plate; 33. Vertical plate; 34. Spring; 35. Valve plate compression spring. Detailed Implementation
[0024] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.
[0025] like Figure 1 , Figure 2 and Figure 3 and Figure 4 As shown, this utility model provides a technical solution for a self-operated pressure regulating valve:
[0026] It includes the valve body assembly, the pressure sensing assembly, and the valve core adjustment assembly.
[0027] The valve body assembly is mainly composed of a valve seat 1, which has a fluid passage 11 for fluid to pass through, thereby realizing the pressure regulation function of the pipeline system.
[0028] The pressure sensing assembly includes a pressure sensor 21 and a controller 2. The pressure sensor 21 is installed at a suitable location on the valve body assembly to detect pressure changes within the system in real time. The pressure sensor 21 is connected to the controller 2 via a wire, transmitting the detected pressure signal to the controller 2. After receiving the signal from the pressure sensor 21, the controller 2 processes and analyzes the signal according to a preset program and algorithm.
[0029] The valve core adjustment assembly includes a central shaft 31, a shaft base plate 311, a valve plate 32, a vertical plate 33, a spring 34, and a valve plate compression spring 35. The central shaft 31 is vertically mounted on the valve seat 1, and the shaft base plate 311 is fixedly connected to the central shaft 31, serving to support and fix other components. The vertical plate 33 is mounted on the shaft base plate 311, and springs 34 are mounted on both sides of the vertical plate 33. Springs 34 can be helical springs or disc springs, selected according to actual design requirements. Valve plates 32 are rotatably connected to both sides of the central shaft 31. The sealing surface of the valve plates 32 is made of rubber or polytetrafluoroethylene, providing good sealing performance. The valve plate compression spring 35 is positioned between the valve plate 32 and the valve seat 1, forming a valve plate opening and closing structure with the valve seat 1 through the valve plate compression spring 35, the spring 34, and the valve plate. When the system pressure changes, the controller 2, based on the signal from the pressure sensor 21, controls the interaction of the components in the valve core adjustment assembly to adjust the opening and closing of the valve plate 32.
[0030] Pressure sensor 21 is electrically connected to controller 2 via wires to ensure accurate and stable transmission of pressure signals. The central shaft 31 is rotatably connected to valve seat 1 via bearings or other suitable rotating connection structures to ensure flexible rotation of the central shaft 31. Valve plate 32 is rotatably connected to central shaft 31 via pins or other rotating connectors, allowing valve plate 32 to rotate around central shaft 31. The two ends of spring 34 are respectively connected to the vertical plate 33 and valve plate compression spring 35 or corresponding parts of valve plate 32. The specific connection method can be designed according to the type of spring 34 and installation requirements to achieve the elastic effect of spring 34 on valve plate 32. One end of valve plate compression spring 35 is connected to valve plate 32, and the other end contacts valve seat 1, assisting the opening and closing action of valve plate 32 through elastic deformation.
[0031] Install the self-regulating pressure regulating valve in the pipeline system that requires pressure regulation, ensuring that the fluid passage 11 is connected to the pipeline system and that all components are securely installed and correctly connected.
[0032] The required pressure range value of the system is preset in controller 2.
[0033] When the fluid pressure in the pipeline system changes, the pressure sensor 21 detects the pressure change in real time and transmits the pressure signal to the controller 2.
[0034] After receiving the pressure signal, the controller 2 compares and analyzes it with the preset pressure range value. Through the action of the valve core adjustment component, the valve plate 32 is rotated in the closed direction, reducing the opening of the fluid passage 11, thereby reducing the system pressure; if the system pressure is lower than the preset lower limit value, the controller 2 sends the opposite control signal, causing the valve plate 32 to rotate in the open direction, increasing the opening of the fluid passage 11, and increasing the system pressure.
[0035] By continuously monitoring the system pressure and adjusting the opening of the valve plate 32 in real time, the self-regulating pressure regulating valve maintains the system pressure within the set pressure range, ensuring the stable operation of the pipeline system.
[0036] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.
[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0039] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.
Claims
1. A self-operated pressure regulating valve, characterized in that, Includes valve body assembly, pressure sensing assembly, and valve core adjustment assembly; The valve body assembly includes a valve seat (1) and a fluid passage (11) is provided on the valve seat (1); The pressure sensing component includes a pressure sensor (21) and a controller (2); The valve core adjustment assembly includes a central shaft (31), a shaft base plate (311), a valve plate (32), a vertical plate (33), a spring (34), and a valve plate compression spring (35); Valve plates (32) are rotatably connected to both sides of the central shaft (31), the spring (34) is installed on both sides of the vertical plate (33), and the vertical plate (33) is installed on the shaft base plate (311), and the shaft base plate (311) is connected to the central shaft (31); The pressure sensor (21) is connected to the controller (2) and is used to detect the system pressure and provide a signal to the controller (2).
2. The self-operated pressure regulating valve according to claim 1, characterized in that: The valve plate (32) opens and closes by pressing the spring (35), spring (34) and valve seat (1).
3. The self-operated pressure regulating valve according to claim 2, characterized in that: The spring (34) is a helical spring or a disc spring.
4. The self-operated pressure regulating valve according to claim 3, characterized in that: The sealing surface of the valve plate (32) is made of rubber or polytetrafluoroethylene.