An adaptive pipe carrier and pipe system

Abstract

This utility model discloses an adaptive pipe bracket and pipe system, relating to the field of pipe installation technology. It includes: a base, an arc-shaped constraint member, and at least one elastic element. The base is fixed to a support structure, and a concave groove is provided on the side of the base away from the support structure. The arc-shaped constraint member is disposed within the concave groove, and its inner wall is used to contact and enclose the pipe. The elastic element connects the base and the arc-shaped constraint member and applies an elastic support force to the arc-shaped constraint member, allowing it to adaptively adjust when the pipe is subjected to vibration or thermal expansion and contraction. The structure is simple, easy to use, adaptable to pipes of different specifications, and meets pipe support requirements under complex working conditions.

Description

Technical Field

[0001] This utility model relates to the field of pipeline installation technology, and in particular to an adaptive pipeline bracket and pipeline system. Background Technology

[0002] Pipeline systems play a crucial role in industrial production, construction projects, and municipal infrastructure development. The stable operation of these systems relies on reliable support and fixing structures that can withstand external disturbances such as vibration, temperature changes, and forces generated by the flow of media. Current pipe supports have several limitations: for example, some fixing clamps require precise matching to pipe dimensions; mismatches or changes in pipe size due to thermal expansion and contraction can easily lead to loosening or excessive compression. Furthermore, traditional fixing methods are generally static and cannot actively adapt to the dynamic changes that occur during pipeline operation. Therefore, developing a pipe support that can actively adapt to pipeline changes and provide stable and adjustable support has become an urgent problem to be solved. Utility Model Content

[0003] The purpose of this invention is to provide an adaptive pipe bracket and pipe system to solve the problems existing in the prior art. It has a simple structure, is easy to use, adapts to pipes of different specifications, and meets the pipe support requirements under complex working conditions.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] This utility model provides an adaptive pipe bracket, comprising: a base, an arc-shaped constraint member, and at least one elastic element. The base is used to fix itself to a support structure, and a concave groove is provided on the side of the base away from the support structure. The arc-shaped constraint member is disposed in the concave groove, and the inner wall of the arc-shaped constraint member is used to contact and enclose the pipe. The elastic element is used to connect the base and the arc-shaped constraint member, and to apply an elastic support force to the arc-shaped constraint member, so as to allow the arc-shaped constraint member to adaptively adjust when the pipe is subjected to vibration or displacement caused by thermal expansion and contraction.

[0006] Preferably, the elastic element is one of a metal spring, a rubber elastomer, or a gas damper.

[0007] Preferably, the metal spring is one of a compression spring, a disc spring, or a leaf spring.

[0008] Preferably, the curvature of the concave groove is greater than the curvature of the pipe.

[0009] Preferably, the arc-shaped constraint is made of a resilient metal sheet, and its structural design allows it to undergo elastic deformation under the elastic support force applied by the elastic element to conform to the pipe.

[0010] Preferably, the base and the support structure are fixed by one of the following methods: bolt connection, welding, or clamping.

[0011] Preferably, the number of elastic elements is multiple and they are symmetrically distributed about the plane of the arc-shaped constraint.

[0012] Preferably, the two ends of the elastic element are connected to the base and the arc-shaped constraint member respectively through a detachable connection structure. The detachable connection structure includes a first connecting seat disposed at the bottom of the concave groove of the base, a second connecting seat fixed to the outer wall of the arc-shaped constraint member, and a locking bolt or buckle assembly for connecting the first connecting seat and the second connecting seat.

[0013] This utility model also provides a piping system, including a pipe and at least one adaptive pipe bracket as described in any of the above, wherein the pipe is constrained within the arc-shaped constraint member.

[0014] The present invention achieves the following technical advantages over the prior art:

[0015] This invention provides an adaptive pipe bracket and pipe system. By incorporating an elastic element between the base and the arc-shaped constraint member, it achieves adaptive adjustment of the pipe in response to vibration or thermal expansion and contraction. The base provides installation space and movement guidance for the arc-shaped constraint member through a concave groove. The arc-shaped constraint member, with its arc-shaped structure, effectively envelops the pipe. Combined with the elastic support force of the elastic element, it ensures stable constraint of the pipe and buffers and adjusts the pipe displacement through the expansion or deformation of the elastic element. The diverse selection and symmetrical distribution design of the elastic element can meet the elastic support requirements under different working conditions, improving the applicability and stability of the bracket. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A schematic diagram of the structure of the adaptive pipe bracket provided by this utility model;

[0018] In the diagram: 1. Base; 2. Arc-shaped constraint; 3. Elastic element. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] The purpose of this invention is to provide an adaptive pipe bracket and pipe system to solve the problems existing in the prior art. It has a simple structure, is easy to use, adapts to pipes of different specifications, and meets the pipe support requirements under complex working conditions.

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] Example 1

[0023] This embodiment provides an adaptive pipe bracket, comprising: a base 1, an arc-shaped constraint member 2, and at least one elastic element 3. The base 1 is fixed to a supporting structure, and a concave groove is provided on the side of the base 1 away from the supporting structure. The arc-shaped constraint member 2 is disposed within the concave groove, and its inner wall is used to contact and enclose the pipe. The elastic element 3 connects the base 1 and the arc-shaped constraint member 2 and applies an elastic support force to the arc-shaped constraint member 2, allowing it to adaptively adjust when the pipe is subjected to vibration or thermal expansion and contraction, thus enabling the pipe bracket to adapt to displacement changes caused by vibration or thermal expansion and contraction. Through the elastic support force provided by the elastic element 3, the arc-shaped constraint member 2 can flexibly adjust its position, always maintaining effective constraint on the pipe, reducing the possibility of loosening or damage due to pipe displacement, and improving the stability and reliability of pipe fixing.

[0024] In a preferred embodiment, the elastic element 3 is one of a metal spring, a rubber elastomer, or a gas damper, providing a variety of elastic element options to meet different application scenarios and performance requirements. Metal springs have high strength and stable elasticity, making them suitable for scenarios with high support force requirements and relatively stable environments; rubber elastomers have good flexibility and shock absorption performance, effectively reducing the impact of pipeline vibration on the surrounding environment, making them suitable for situations with high shock absorption requirements; gas dampers can provide more precise buffering and damping effects, and the damping force can be adjusted according to specific working conditions to meet adaptive adjustment needs under special working conditions.

[0025] In a preferred embodiment, the metal spring is one of a compression spring, a disc spring, or a leaf spring. Different types of metal springs have different characteristics in terms of structure and performance. Compression springs are widely used, generating elastic force through axial compression, and can provide a large support force in a small space, making them suitable for occasions with limited space and high support force requirements. Disc springs have a compact structure and can produce a small amount of deformation when subjected to large loads, ensuring stable support for the arc-shaped constraint 2 under high pressure environments. Leaf springs have a large elastic deformation capacity and good fatigue resistance, and can adapt to the dynamic changes of the pipeline during operation, providing relatively stable elastic support.

[0026] In a preferred embodiment, the curvature of the concave groove is greater than that of the pipe, allowing the pipe to be stably placed within the groove and providing a stable initial support position. Simultaneously, a certain gap exists between the concave groove and the pipe, providing sufficient space for the pipe to move slightly within the groove when it undergoes thermal expansion and contraction or vibration, preventing excessive compression or damage due to space constraints and enhancing the pipe support's adaptability to pipe displacement.

[0027] In a preferred embodiment, the arc-shaped constraint 2 is made of an elastic metal sheet. Its structural design allows it to undergo elastic deformation under the elastic support force applied by the elastic element 3, thus conforming to the pipe. The arc-shaped constraint 2, made of elastic metal sheet, has a certain degree of plasticity, and under the support force of the elastic element 3, it can better conform to pipes of different diameters or slightly different shapes, improving the enveloping effect and fixing stability of the pipe. This elastic deformation capability can further buffer the vibration and displacement impact of the pipe, reducing the risk of damage to the pipe, while also providing better versatility for pipes of different specifications.

[0028] In a preferred embodiment, the base 1 is fixed to the supporting structure by one of the following methods: bolt connection, welding, or clamping. These multiple fixing methods provide users with flexibility in different installation scenarios. Bolted connections are convenient to install and disassemble, facilitating later maintenance and replacement of pipe supports; welding provides extremely strong connection strength, ensuring the stability of the base 1 under long-term stress, and is suitable for environments with extremely high requirements for fixing strength; clamping is relatively simple to operate, quickly connecting the base 1 to the supporting structure, and allows for adjustment of the fixing tightness to a certain extent.

[0029] In a preferred embodiment, the elastic elements 3 are multiple and symmetrically distributed about the curved constraint member 2. This symmetrical distribution of elastic elements 3 allows for a more uniform application of elastic support force to the curved constraint member 2, ensuring that it receives stable and balanced force in all directions. Consequently, when the pipeline shifts, the curved constraint member 2 can more smoothly and adaptively adjust, preventing excessive local stress due to uneven force distribution, thus better achieving stable constraint and protection of the pipeline.

[0030] In a preferred embodiment, the two ends of the elastic element 3 are connected to the base 1 and the arc-shaped constraint member 2 respectively via a detachable connection structure. The detachable connection structure includes a first connecting seat disposed at the bottom of the concave groove of the base 1, a second connecting seat fixed to the outer wall of the arc-shaped constraint member 2, and a locking bolt or snap-fit ​​assembly for connecting the first connecting seat and the second connecting seat. This detachable connection structure facilitates the installation, disassembly, and replacement of the elastic element 3. When the elastic element 3 is damaged or its performance parameters need to be adjusted, there is no need to disassemble the entire pipe bracket on a large scale; the elastic element 3 can be quickly replaced simply by removing the locking bolt or snap-fit ​​assembly, reducing maintenance time and costs and improving the maintainability and service life of the equipment.

[0031] Example 2

[0032] This invention also provides a pipeline system, including a pipeline and at least one adaptive pipeline bracket as described in any of Embodiment 1. The pipeline is constrained within an arc-shaped constraint member 2. The entire pipeline system employs an adaptive pipeline bracket, which effectively supports and constrains the pipeline. When the pipeline shifts due to various factors, the arc-shaped constraint member 2 of the adaptive pipeline bracket can adaptively adjust through the elastic support force of the elastic element 3, ensuring a stable envelope and fixation of the pipeline at all times. This improves the operational stability and safety of the entire pipeline system, reduces the system failure rate caused by pipeline loosening, displacement, and other problems, and provides a strong guarantee for the long-term reliable operation of the pipeline system.

[0033] Example 3

[0034] This embodiment also provides a method for using the adaptive pipe bracket as in Embodiment 1, including the following steps:

[0035] S1: Based on the outer diameter of the pipeline and the requirements of the installation environment, select the appropriate specifications of base 1, arc-shaped constraint 2 and elastic element 3 to ensure that the inner wall curvature of the arc-shaped constraint 2 matches the outer wall curvature of the pipeline, and the elastic coefficient of the elastic element 3 meets the displacement adjustment requirements of pipeline vibration and thermal expansion and contraction.

[0036] S2: Securely install the base 1 onto the preset support structure by means of bolt connection, welding or clamping, and ensure that the opening of the concave groove of the base 1 faces away from the support structure during the installation process;

[0037] S3: One end of the elastic element 3 is connected and fixed to the bottom of the concave groove of the base 1 through the first connecting seat, and the other end is connected to the outer wall of the arc-shaped constraint 2 through the second connecting seat, so as to ensure that the multiple elastic elements 3 are symmetrically distributed about the arc-shaped constraint 2 to provide uniform elastic support force.

[0038] S4: Place the pipe inside the inner wall of the arc-shaped constraint 2, so that the outer wall of the pipe is in full contact with the inner wall of the arc-shaped constraint 2. At this time, the elastic element 3 is in a pre-compressed state, and applies an initial elastic support force to the arc-shaped constraint 2 to complete the initial constraint of the pipe.

[0039] S5: When the pipeline undergoes lateral or longitudinal displacement due to vibration during operation, the arc-shaped constraint 2 moves synchronously with the pipeline under the elastic support of the elastic element 3. The expansion or deformation of the elastic element 3 absorbs vibration energy and reduces rigid impact between the pipeline and the bracket. When the pipeline expands or contracts due to temperature changes, the arc-shaped constraint 2 slides adaptively along the concave groove under the push or pull of the pipeline. The elastic element 3 compensates for the change in pipeline length through its own elastic deformation, avoiding excessive stress on the pipeline.

[0040] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. An adaptive pipe bracket, characterized in that: include: A base for fixing to a support structure, wherein a concave groove is provided on the side of the base away from the support structure; An arc-shaped constraint member is disposed within the concave groove, and the inner wall of the arc-shaped constraint member is used to contact and enclose the pipe. as well as At least one elastic element is provided for connecting the base and the arc-shaped constraint and applying an elastic support force to the arc-shaped constraint to allow the arc-shaped constraint to adaptively adjust when the pipeline is subjected to vibration or displacement due to thermal expansion and contraction.

2. The adaptive pipe bracket according to claim 1, characterized in that: The elastic element is one of a metal spring, a rubber elastomer, or a gas damper.

3. The adaptive pipe bracket according to claim 2, characterized in that: The metal spring is one of a compression spring, a disc spring, or a leaf spring.

4. The adaptive pipe bracket according to claim 1, characterized in that: The curvature of the concave groove is greater than that of the pipe.

5. The adaptive pipe bracket according to claim 1, characterized in that: The arc-shaped constraint is made of a flexible metal sheet, and its structural design allows it to undergo elastic deformation under the elastic support force applied by the elastic element to conform to the pipe.

6. The adaptive pipe bracket according to claim 1, characterized in that: The base and the supporting structure are fixed together by one of the following methods: bolt connection, welding, or clamping.

7. The adaptive pipe bracket according to claim 1, characterized in that: The number of elastic elements is multiple and they are symmetrically distributed about the arc-shaped constraint.

8. The adaptive pipe bracket according to claim 1, characterized in that: The two ends of the elastic element are respectively connected to the base and the arc-shaped constraint through a detachable connection structure. The detachable connection structure includes a first connecting seat disposed at the bottom of the concave groove of the base, a second connecting seat fixed to the outer wall of the arc-shaped constraint, and a locking bolt or buckle assembly for connecting the first connecting seat and the second connecting seat.

9. A piping system, characterized in that, It includes a pipe and at least one adaptive pipe bracket as described in any one of claims 1 to 8, wherein the pipe is constrained within the arcuate constraint.

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