A multi-scene device visual inspection track structure for oil companies

Abstract

The utility model belongs to industrial intelligent inspection technical field, and disclose a kind of petroleum enterprise multi-scene equipment visual inspection track type structure, including fixed block, the front end surface of fixed block is equipped with telescopic link, the outside of telescopic link is equipped with spring, the inside spiral of fixed block is equipped with threaded rod, the front end surface of threaded rod is equipped with rotating shaft, provide convenient and accurate solution for the inspection angle adjustment by threaded rod and rotating shaft, when staff rotates threaded rod, it can be assisted by the characteristic of threaded drive, accurately control the front and back telescopic distance of threaded rod, and then push the rotating shaft of front end and subsequent connected inspection component to do linear displacement, easily adjust the spacing between inspection component and petroleum equipment, both can shoot fine parts such as equipment interface at close range, also can shoot the overall state of equipment by distance.

Description

Technical Field

[0001] This utility model belongs to the field of industrial intelligent inspection technology, specifically a track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises. Background Technology

[0002] In the processes of oil extraction, refining, storage, and transportation, the stable operation of various equipment (such as storage tanks, pipelines, pumps, valves, and reaction units) directly affects production safety and efficiency. Due to the high-risk, multi-environmental, and dispersed nature of oil company operations, equipment inspection has always been a crucial aspect of industry operations management. Traditional equipment inspections primarily rely on manual labor, requiring inspectors to carry testing tools deep into the work site to meticulously check and record the equipment's operating status, wear and tear, and leaks. However, this manual inspection model has several insurmountable drawbacks: Firstly, oil operations often involve complex environments such as high temperatures, high pressures, flammable and explosive materials, and toxic and hazardous substances. Manual inspections are not only labor-intensive but also pose significant safety risks, easily leading to personnel injuries and fatalities. Secondly, manual inspections are inefficient, failing to achieve full coverage and high-frequency inspections of large, dispersed equipment. Furthermore, inspection results are easily influenced by subjective factors such as personnel experience and sense of responsibility, resulting in missed or incorrect inspections. This makes it difficult to promptly identify potential equipment malfunctions, potentially escalating minor issues into major production accidents and causing substantial economic losses.

[0003] Meanwhile, a double-tube track inspection robot for belt conveyor inspection, with announcement number CN222347995U, is disclosed. This invention relates to the field of inspection robot technology, including a double-tube track mechanism and an inspection robot. The double-tube track mechanism comprises multiple mounting components and a pair of combined tube tracks. This invention uses multiple mounting components and a pair of combined tube tracks for installation. Specifically, the pair of combined tube tracks are mounted on the bottom of the multiple mounting components to form a double-tube track, providing a track for the inspection robot. It eliminates the need for drilling or welding in the belt conveyor, making installation simple and convenient. The inspection robot runs smoothly under the trough belt of the belt conveyor, inspecting the interior of the conveyor. Using the double-tube track mode, the inspection robot runs in a prone position on the tube tracks, rather than in a suspended position. Its center of gravity is above the tubes and close to the tracks, resulting in more stable operation.

[0004] The aforementioned double-tube track inspection robot for belt conveyor inspection is designed specifically for double-tube tracks. Its track-mounting components have relatively fixed dimensions and lack a flexible, adjustable structure to adapt to double-tube tracks with different spacings. Belt conveyors from different manufacturers, or even different areas within the same factory, may use tracks with varying spacings due to design differences. This makes the robot difficult to use universally; custom-made components are required for adaptation, increasing operating costs.

[0005] Therefore, a track-based structure for visual inspection of equipment in multiple scenarios for petroleum enterprises is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a track-type structure for visual inspection of equipment in multiple scenarios in petroleum enterprises. It has the advantages of stable inspection movement, flexible adjustment of angle and position, enabling inspection without blind spots and convenient maintenance.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises, including a fixed block, a telescopic rod fixedly provided on the front end face of the fixed block, a spring fixedly provided on the outside of the telescopic rod, a threaded rod spirally provided inside the fixed block, and a rotating shaft fixedly provided on the front end face of the threaded rod. Through the telescopic rod and the spring, the structure has a certain degree of elasticity and can adapt to different installation spaces and scenario requirements, thereby enhancing the flexibility and adaptability of the structure.

[0008] Preferably, a connecting frame is fixedly provided on the rear end face of the fixing block, a rotating handle is fixedly provided on the rear end face of the threaded rod, and an anti-slip plate is fixedly provided on the outside of the rotating handle.

[0009] By adopting the above technical solution and using the connecting frame, the entire structure can be easily connected to other equipment or tracks, improving the installability and versatility of the structure.

[0010] Preferably, a support block is fixedly provided on the front end face of the rotating shaft, a camera is attached to the front end face of the support block, and a connecting plate is fixedly provided on the lower end face of the camera.

[0011] By adopting the above technical solution, the camera is connected to the rotating shaft through the support block, so that the camera can change its angle as the rotating shaft rotates, realizing multi-angle visual inspection.

[0012] Preferably, a connecting plate is fixedly provided on the lower end face of the connecting plate two, and a slider is fixedly provided on the lower end face of the connecting plate one, with a limiting rod penetrating through the slider one.

[0013] By adopting the above technical solution, the camera can slide along the limiting rod through the slider and the limiting rod, thereby expanding the inspection range of the camera and improving the comprehensiveness of the inspection.

[0014] Preferably, a fixing frame is fixedly provided on both the front and rear sides of the slider, and a limiting pulley is fixedly provided on the lower end face of the fixing frame, and a sliding groove is provided inside the limiting pulley.

[0015] By adopting the above technical solution and using the limiting pulley, the friction between the slider and the track is reduced, making the camera slide more smoothly and improving the efficiency of inspection.

[0016] Preferably, the limiting rod is fixedly provided with a track on its outside, and a limiting plate is fixedly provided inside the track, and the limiting plate is slidably disposed with the sliding groove.

[0017] By adopting the above technical solution, the track provides a clear sliding path for the slider and the camera, ensuring the orderly progress of the inspection.

[0018] Preferably, the track has a slide rail inside, and a second slider is slidably mounted inside the slide rail. A support frame is fixedly mounted on the rear end face of the second slider, and the support frame is fixedly mounted to the fixed block.

[0019] By adopting the above technical solution, the fixed block and the entire structure can slide on the track through the slider and the slide rail, which further expands the inspection range of the camera and realizes multi-dimensional visual inspection.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides a convenient and precise solution for adjusting the inspection angle through a threaded rod and a rotating shaft. When the operator rotates the threaded rod, the characteristics of the threaded transmission can be used to precisely control the forward and backward extension distance of the threaded rod, thereby pushing the rotating shaft at the front end and the inspection components connected to the rear to make linear displacement, easily adjusting the distance between the inspection components and the oil equipment. This allows for close-up shooting of fine parts such as equipment interfaces, as well as shooting of the overall status of the equipment from a greater distance.

[0021] 2. This utility model, through the slide rail, slider two, support frame and fixing block, allows slider two to move flexibly along the slide rail. Combined with the movement guidance of slider one and the limiting rod, it realizes the multi-directional flexible movement of the inspection structure on the track. Whether it is a large-area planar track in an oil plant area or a complex track layout with intersecting equipment, this structure can move smoothly and easily cover different inspection points, solving the problems of limited movement and narrow inspection range of traditional inspection equipment. Attached Figure Description

[0022] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation structure of the slide rail of this utility model; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the installation structure of the slide groove of this utility model.

[0023] In the diagram: 1. Track; 2. Limiting rod; 3. Connecting plate one; 4. Connecting plate two; 5. Camera; 6. Limiting plate; 7. Slider one; 8. Slide rail; 9. Slider two; 10. Support frame; 11. Fixing frame; 12. Limiting pulley; 13. Slide groove; 14. Connecting frame; 15. Fixing block; 16. Rotating shaft; 17. Threaded rod; 18. Support block; 19. Telescopic rod; 20. Spring; 21. Rotating handle; 22. Anti-slip plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] The following describes an embodiment of this utility model based on its overall structure.

[0026] like Figures 1 to 4 As shown, this utility model provides a multi-scenario visual inspection track structure for petroleum enterprises, including a fixed block 15. A telescopic rod 19 is fixedly mounted on the front end face of the fixed block 15, and a spring 20 is fixedly mounted on the outside of the telescopic rod 19. A threaded rod 17 is spirally mounted inside the fixed block 15, and a rotating shaft 16 is fixedly mounted on the front end face of the threaded rod 17. Through the threaded rod 17 and the rotating shaft 16, a convenient and precise solution for adjusting the inspection angle is provided. When the operator rotates the threaded rod 17, the forward and backward extension distance of the threaded rod 17 can be precisely controlled by the characteristics of the threaded transmission, thereby pushing the rotating shaft 16 at the front end and the inspection components connected thereafter to make linear displacement, easily adjusting the distance between the inspection components and the petroleum equipment. This allows for close-up photography of fine parts such as equipment interfaces, as well as wide-angle photography of the overall status of the equipment.

[0027] In this embodiment, a connecting frame 14 is fixedly provided on the rear end face of the fixing block 15, and a rotating handle 21 is fixedly provided on the rear end face of the threaded rod 17. An anti-slip plate 22 is fixedly provided on the outside of the rotating handle 21. Through the connecting frame 14, the entire structure can be easily connected to other equipment or rail 1, which improves the installability and versatility of the structure.

[0028] A support block 18 is fixedly provided on the front end face of the rotating shaft 16. A camera 5 is attached to the front end face of the support block 18. A connecting plate 4 is fixedly provided on the lower end face of the camera 5. The camera 5 is connected to the rotating shaft 16 through the support block 18, so that the camera 5 can change its angle as the rotating shaft 16 rotates, thereby realizing multi-angle visual inspection.

[0029] Connecting plate 3 is fixedly mounted on the lower end face of connecting plate 2 4, and slider 7 is fixedly mounted on the lower end face of connecting plate 3. Limiting rod 2 is passed through the inside of slider 7. Through slider 7 and limiting rod 2, camera 5 can slide along limiting rod 2, which expands the inspection range of camera 5 and improves the comprehensiveness of inspection.

[0030] The slider 7 is fixedly equipped with a fixed frame 11 on both the front and rear sides. The lower end face of the fixed frame 11 is fixedly equipped with a limiting pulley 12. The limiting pulley 12 has a groove 13 inside. The limiting pulley 12 reduces the friction between the slider 7 and the track 1, making the camera 5 slide more smoothly and improving the efficiency of inspection.

[0031] The limiting rod 2 is fixedly provided with a track 1 on the outside, and a limiting plate 6 is fixedly provided inside the track 1. The limiting plate 6 is slidably set with the slide groove 13. The track 1 provides a clear sliding path for the slider 7 and the camera 5, ensuring the orderly progress of the inspection.

[0032] The track 1 has a slide rail 8 inside, and a slider 9 is slidably installed inside the slide rail 8. A support frame 10 is fixedly installed on the rear end face of the slider 9, and the support frame 10 is fixedly installed with the fixed block 15. Through the slider 9 and the slide rail 8, the fixed block 15 and the entire structure can slide on the track 1, which further expands the inspection range of the camera 5 and realizes multi-dimensional visual inspection.

[0033] Working principle and process of a track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises: Before starting the inspection, check that the installation of track 1 is secure, ensure that components such as limit rod 2 and limit plate 6 are undamaged, confirm that camera 5 is functioning properly, and that the image transmission line is unobstructed. The operator rotates handle 21. Since handle 21 is fixedly connected to threaded rod 17, threaded rod 17 will rotate spirally inside fixed block 15. As threaded rod 17 rotates, the front shaft 16 will also rotate, simultaneously pushing support block 18 forward or backward. Support block 18 will then fit against camera 5, allowing for fine-tuning of camera 5's position to align it with the equipment to be inspected. During this process, spring 20 outside telescopic rod 19 acts as a buffer and stabilizer, preventing excessive impact during adjustment. After the inspection begins, slider 1 7 slides on limit rod 2, moving connecting plate 1 3 and connecting plate 2 4, thus moving camera 5 along track 1 for inspection. Limiting pulley 12 at the lower end of fixed frame 11 is positioned on track 1. The camera 5 slides on the internal limiting plate 6, and the sliding groove 13 inside the limiting pulley 12 cooperates with the limiting plate 6 to ensure the stability and accuracy of the movement of the slider 7. At the same time, the slider 9 slides in the slide rail 8 inside the track 1. The slider 9 is fixedly connected to the fixed block 15 through the support frame 10, which further assists the camera 5 to move smoothly along the track 1. During the movement, the camera 5 collects images and video information of the equipment in real time and transmits these data to the monitoring center so that the staff can detect abnormalities of the equipment in time. After completing an inspection task, the camera 5 moves back to the initial position, and the staff checks the operating status of the equipment again. After confirming that there are no abnormalities, the power of the camera 5 is turned off, and the data collected during this inspection is sorted and analyzed to provide a basis for subsequent equipment maintenance and management. If any problems are found in the equipment during the inspection, maintenance personnel are arranged to handle them in time to ensure the safe and stable operation of the oil production equipment.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises, comprising a fixed block (15), characterized in that: The front end face of the fixed block (15) is fixedly provided with a telescopic rod (19), the outside of the telescopic rod (19) is fixedly provided with a spring (20), the inside of the fixed block (15) is provided with a threaded rod (17), and the front end face of the threaded rod (17) is fixedly provided with a rotating shaft (16).

2. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 1, characterized in that: The rear end face of the fixed block (15) is fixedly provided with a connecting frame (14), the rear end face of the threaded rod (17) is fixedly provided with a rotating handle (21), and the outside of the rotating handle (21) is fixedly provided with an anti-slip plate (22).

3. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 1, characterized in that: The front end face of the rotating shaft (16) is fixedly provided with a support block (18), the front end face of the support block (18) is fitted with a camera (5), and the lower end face of the camera (5) is fixedly provided with a connecting plate (4).

4. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 3, characterized in that: The lower end face of the connecting plate 2 (4) is fixedly provided with the connecting plate 1 (3), and the lower end face of the connecting plate 1 (3) is fixedly provided with the slider 1 (7), and the slider 1 (7) is provided with the limiting rod (2) through it.

5. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 4, characterized in that: The slider (7) is fixedly provided with a fixed frame (11) on both the front and rear sides. The lower end face of the fixed frame (11) is fixedly provided with a limiting pulley (12). The limiting pulley (12) has a groove (13) inside.

6. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 4, characterized in that: The limiting rod (2) is fixedly provided with a track (1) on the outside, and a limiting plate (6) is fixedly provided inside the track (1), and the limiting plate (6) is slidably arranged with the slide groove (13).

7. The track-type structure for visual inspection of multi-scenario equipment in petroleum enterprises according to claim 6, characterized in that: The track (1) has a slide rail (8) inside, and a slider two (9) is slidably provided inside the slide rail (8). A support frame (10) is fixedly provided on the rear end face of the slider two (9), and the support frame (10) is fixedly set with the fixing block (15).

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