Integrated monitoring probe mounting base for explosion-proof equipment
Patent Information
- Application Number
- CN202522159277.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0002]在天然气输送、储存场景中,监测探头需靠安装座固定在管道上,而天然气易燃易爆,安装座的防爆、适配和操作便捷性很关键,当前安装座有明显问题:一是防爆不安全,夹持结构多为刚性,难紧密贴管道,易漏天然气;安装还得用工具拧螺栓,金属摩擦易产生火花,有爆炸风险,二是适配和操作差,不同管径管道要定制不同安装座,成本高;安装座与探头拆装复杂,拆螺栓费时间,维护时效率低,还可能增加天然气泄漏风险,故此,我们推出一种新的防爆设备的集成式监测探头安装座
1、在安装机构固定过程中,夹板通过第三弹簧弹力紧密贴合燃气管道,减少易燃易爆气体泄漏,符合防爆密封要求,且插块与插座的卡接、插柱与插孔的弹簧驱动卡接均无需工具和螺栓紧固,避免安装操作中金属摩擦产生火花,从密封和操作两方面规避防爆风险;
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Figure CN224786834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of monitoring probe installation technology, and in particular to an integrated monitoring probe mounting base for explosion-proof equipment. Background Technology
[0002] In natural gas transportation and storage scenarios, monitoring probes need to be fixed to pipelines using mounting bases. Since natural gas is flammable and explosive, the explosion-proof, compatibility, and ease of operation of the mounting bases are crucial. Current mounting bases have significant problems: First, they are not explosion-proof enough; the clamping structures are mostly rigid, making it difficult to fit tightly to the pipeline and prone to natural gas leakage. Installation also requires tools to tighten bolts, and metal friction can generate sparks, posing an explosion risk. Second, compatibility and operation are poor; different mounting bases need to be customized for different pipe diameters, increasing costs. Disassembling and assembling the mounting base and probe is complex, time-consuming to remove bolts, and inefficient during maintenance, potentially increasing the risk of natural gas leakage. Therefore, we have launched a new integrated monitoring probe mounting base for explosion-proof equipment. Utility Model Content
[0003] The main purpose of this utility model is to provide an integrated monitoring probe mounting base for explosion-proof equipment, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An integrated monitoring probe mounting base for explosion-proof equipment includes a gas pipeline and a monitoring probe body. An L-shaped plate is provided at the rear end of the monitoring probe body, and a locking block is provided at the rear end of the L-shaped plate. Two insertion holes are provided at the right end of the locking block. An installation mechanism is provided on the outer surface of the gas pipeline, and a fixing component is provided on the front of the outer surface of the installation mechanism.
[0005] Preferably, the installation mechanism includes two clamps, which are movably installed together by hinges and are distributed in a front-to-back correspondence. Each clamp has a clamping plate on the front and rear of its inner surface. Several third springs are fixedly installed on the front and rear of the inner surfaces of each clamp, and two sets of these third springs are respectively fixedly connected to the two clamping plates. A socket is provided on the upper part of the outer surface of the rear clamp, and fixing holes are provided on the middle of the inner left and right walls of the socket. A connecting plate is fixedly installed on the upper part of the outer surface of the front clamp, and a plug is fixedly installed at the rear end of the connecting plate. First springs are fixedly installed on the inner left and right sides of the plug through inner grooves, and pushing blocks are movably installed on the inner left and right sides of the plug through inner grooves. Locking protrusions are fixedly installed on the ends of the two pushing blocks away from the first springs.
[0006] Preferably, the inner surfaces of the two clamps are tightly fitted together with the front and rear surfaces of the outer surface of the gas pipeline, respectively.
[0007] By adopting the above technical solution, the clamp can be firmly clamped to the surface of the gas pipeline.
[0008] Preferably, the plug is movably inserted into the inside of the socket, and the locking protrusion is movably engaged inside the fixing hole by a first spring and a pushing block.
[0009] By adopting the above technical solution, the movable connection between the plug and the socket facilitates quick connection and disassembly between the probe and the socket, making installation and maintenance convenient.
[0010] Preferably, the fixing component is fixedly installed on the front surface of the front clamp.
[0011] By adopting the above technical solution, it is easier to connect and cooperate the fixed components with other parts.
[0012] Preferably, the fixing component includes a connecting base plate, a fixing seat is provided at the front end of the connecting base plate, a corresponding opening is provided at the left front end of the fixing seat, a driving plate is movably installed on the right side of the fixing seat through an inner groove, two inserts are fixedly installed at the left end of the driving plate, a movable rod is provided at the middle of the right end of the driving plate, a pull block is provided at the right end of the movable rod, and a second spring is movably sleeved on the outer surface of the movable rod.
[0013] By adopting the above technical solution: the corresponding port on the fixed seat is used to install the monitoring probe body, which provides accurate positioning for the probe, and drives the plate to move in the fixed seat through the inner groove. When the pull block is pulled, the plate can drive the insertion post to move.
[0014] Preferably, the monitoring probe body is movably inserted into the corresponding port via a locking block, and both insertion posts are movably engaged in the two insertion holes via a driving plate, a movable rod, and a second spring.
[0015] By adopting the above technical solution, the plug can be easily pulled out of the socket by pulling the pull block, thus facilitating the disassembly of the probe for maintenance or replacement.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. During the installation process, the clamping plate is tightly attached to the gas pipeline by the elastic force of the third spring, which reduces the leakage of flammable and explosive gases and meets the explosion-proof sealing requirements. Furthermore, the snap-fit between the plug and the socket, and the spring-driven snap-fit between the plug and the socket do not require tools or bolts to tighten, thus avoiding sparks generated by metal friction during installation. This avoids explosion-proof risks from both sealing and operation perspectives. 2. The elastic design of the third spring allows the clamp to adapt to gas pipelines of different diameters without the need for specific replacement of installation components. At the same time, the clamp fixing of the installation mechanism and the disassembly and assembly of the monitoring probe body are completed by simple closing and pulling actions, without the need for complicated tools. During subsequent maintenance, the probe can be disassembled simply by pulling the pull block, which greatly improves the efficiency of installation and maintenance, and takes into account both practicality and adaptability. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the integrated monitoring probe mounting base for the explosion-proof equipment of this utility model. Figure 2 This is a partial left-side structural diagram of the integrated monitoring probe mounting base for the explosion-proof equipment of this utility model; Figure 3 This is a schematic diagram of the overall structure of the installation mechanism of the integrated monitoring probe mounting base for the explosion-proof equipment of this utility model; Figure 4 This is a schematic diagram of the overall structure of the fixing component of the integrated monitoring probe mounting base for the explosion-proof equipment of this utility model.
[0018] In the diagram: 1. Gas pipeline; 2. Monitoring probe body; 3. L-shaped plate; 4. Locking block; 5. Insertion hole; 6. Installation mechanism; 60. Clamp; 61. Third spring; 62. Clamping plate; 63. Socket; 64. Fixing hole; 65. Connecting plate; 66. Insertion block; 67. First spring; 68. Pushing block; 69. Locking protrusion; 7. Fixing component; 71. Connecting base plate; 72. Fixing base; 73. Corresponding opening; 74. Driving plate; 75. Insertion post; 76. Movable rod; 77. Pulling block; 78. Second spring. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Please see Figure 1-4 This utility model provides a technical solution: An integrated monitoring probe mounting base for explosion-proof equipment includes a gas pipeline 1 and a monitoring probe body 2. An L-shaped plate 3 is provided at the rear end of the monitoring probe body 2. A locking block 4 is provided at the rear end of the L-shaped plate 3. Two insertion holes 5 are provided at the right end of the locking block 4. An installation mechanism 6 is provided on the outer surface of the gas pipeline 1. A fixing component 7 is provided on the front of the outer surface of the installation mechanism 6.
[0023] In this embodiment, the installation mechanism 6 includes two clamps 60, which are movably installed together by hinges. The two clamps 60 are distributed in a front-to-back correspondence. Clamping plates 62 are provided on the front and rear inner surfaces of both clamps 60. A plurality of third springs 61 are fixedly installed on the front and rear inner surfaces of both clamps 60. Two sets of third springs 61 are respectively fixedly connected to the two clamping plates 62. A socket 63 is provided on the upper part of the outer surface of the rear clamp 60. Fixing holes 64 are provided on the middle of the inner left and right walls of the socket 63. The outer surface of the front clamp 60... A connecting plate 65 is fixedly installed on the upper part of the surface, and a plug 66 is fixedly installed on the rear end of the connecting plate 65. A first spring 67 is fixedly installed on the left and right sides of the inside of the plug 66 through an inner groove. A push block 68 is movably installed on the left and right sides of the inside of the plug 66 through an inner groove. A locking protrusion 69 is fixedly installed on the end of the two push blocks 68 away from the first spring 67. The inner surfaces of the two clamping plates 62 are tightly fitted to the front and rear of the outer surface of the gas pipeline 1, respectively. The plug 66 is movably inserted into the inside of the socket 63, and the locking protrusion 69 is movably engaged in the inside of the fixing hole 64 through the first spring 67 and the push block 68.
[0024] The above scheme involves first unfolding two clamps 60 connected by hinges and distributed front to back, and then placing them over the gas pipe 1. When closing, the clamps 60 are first contacted by the front and rear plates 62 on the inner surface of the clamps 60. Continuous closing compresses the third spring 61 connected to the plates 62. The spring force causes the plates 62 to fit tightly against the outer surface of the gas pipe 1, adapting to different pipe diameters and preventing the clamps 60 from slipping. Simultaneously, the insert 66 of the connecting plate 65 on the front clamp 60 is inserted into the socket 63 of the rear clamp 60. The inner wall of the socket 63 compresses the locking protrusions 69 on both sides of the insert 66, causing the pushing block 68 to compress the first spring 67. Once the insert 66 is fully inserted, the locking protrusion 69 aligns with the fixing hole 64. The first spring 67 rebounds, pushing the locking protrusion 69 into the fixing hole 64, thus fixing the two clamps 60 and completing the fixing of the installation mechanism 6.
[0025] In this embodiment, the fixing component 7 is fixedly installed on the front surface of the front clamp 60. The fixing component 7 includes a connecting base plate 71, a fixing base 72 is provided at the front end of the connecting base plate 71, a corresponding opening 73 is provided at the left front end of the fixing base 72, a driving plate 74 is movably installed on the right side of the inside of the fixing base 72 through an inner groove, two inserts 75 are fixedly installed at the left end of the driving plate 74, a movable rod 76 is provided at the middle of the right end of the driving plate 74, a pull block 77 is provided at the right end of the movable rod 76, and a second spring 78 is movably sleeved on the outer surface of the movable rod 76. The monitoring probe body 2 is movably inserted into the inside of the corresponding opening 73 through the locking block 4, and the two inserts 75 are movably locked into the inside of the two insertion holes 5 through the driving plate 74, the movable rod 76 and the second spring 78.
[0026] The above method involves pulling the pull block 77 at the right end of the movable rod 76 in the fixing assembly 7, which moves the movable rod 76 and the plate 74, causing the insertion post 75 to retract and simultaneously compressing the second spring 78. Then, the locking block 4 of the monitoring probe body 2 is inserted into the corresponding port 73 of the fixing seat 72 for positioning. The pull block 77 is released, and the second spring 78 rebounds, pushing the plate 74 so that the insertion post 75 is inserted into the insertion hole 5 of the locking block 4, thus fixing the monitoring probe body 2 onto the fixing seat 72. Since the fixing assembly 7 is installed on the front clamp 60, the monitoring probe body 2 is finally fixed to the gas pipeline 1. To remove the monitoring probe body 2, simply pull the pull block 77 again.
[0027] It should be noted that this utility model is an integrated monitoring probe mounting base for explosion-proof equipment. During use, two clamps 60, connected by hinges and distributed front and back, are unfolded and placed over the gas pipeline 1, then the clamps 60 are closed. During closure, the clamp plate 62 inside the clamp 60 first contacts the pipeline, compressing the connected third spring 61. The spring force keeps the clamp plate 62 tightly against the pipeline, adapting to different pipe diameters, preventing the clamps 60 from sliding, and reducing the leakage of flammable and explosive gases, meeting explosion-proof sealing requirements. Simultaneously, the insert block 66 of the connecting plate 65 on the front clamp 60 is inserted into the socket 63 of the rear clamp 60. The inner wall of the socket 63 compresses the locking protrusion 69 of the insert block 66, pushing the block 68 to compress the first spring 67. After the insert block 66 is fully inserted, the locking protrusion 69 aligns with the fixing hole 64, and the first spring 67 rebounds, causing the locking protrusion 69 to engage with the fixing hole 64. No further manual intervention is required. The clamp 60 can be fixed in place to prevent sparks and is suitable for explosion-proof operation. After the installation mechanism 6 is fixed, the monitoring probe body 2 is installed. Pulling the pull block 77 of the movable rod 76 in the fixing assembly 7 moves the movable rod 76 and the plate 74, causing the insertion post 75 to retract and squeeze the second spring 78. Insert the locking block 4 of the L-shaped plate 3 at the rear end of the monitoring probe body 2 into the corresponding hole 73 of the fixing seat 72 to ensure the probe position is stable. Release the pull block 77, and the second spring 78 rebounds and pushes the plate 74, allowing the insertion post 75 to be inserted into the insertion hole 5 of the locking block 4. The spring snap-fit does not require bolts, reducing the risk of metal friction and sparks, and meeting explosion-proof requirements. Because the fixing assembly 7 is connected to the clamp 60, the probe is finally fixed to the gas pipeline 1. Subsequent probe removal only requires pulling the pull block 77, which takes into account both explosion-proof safety and ease of use, and is suitable for the installation seat requirements.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An integrated monitoring probe mounting base for explosion-proof equipment, comprising a gas pipeline (1) and a monitoring probe body (2), characterized in that: The monitoring probe body (2) has an L-shaped plate (3) at its rear end, a locking block (4) at its rear end, two insertion holes (5) at the right end of the locking block (4), an installation mechanism (6) on the outer surface of the gas pipeline (1), and a fixing component (7) on the front of the outer surface of the installation mechanism (6). The installation mechanism (6) includes two clamps (60), which are movably installed together by hinges. The two clamps (60) are distributed in a front-to-back correspondence. The front and rear inner surfaces of the two clamps (60) are provided with clamps (62). Several third springs (61) are fixedly installed on the front and rear inner surfaces of the two clamps (60). The two sets of several third springs (61) are fixedly connected to the two clamps (62) respectively. The upper part of the outer surface of the rear clamp (60) is provided with a plug. The socket (63) has fixing holes (64) in the middle of the inner left wall and the middle of the inner right wall. A connecting plate (65) is fixedly installed on the upper part of the outer surface of the clamp (60) at the front. A plug (66) is fixedly installed at the rear end of the connecting plate (65). A first spring (67) is fixedly installed on the inner left and inner right sides of the plug (66) through the inner groove. A push block (68) is movably installed on the inner left and inner right sides of the plug (66) through the inner groove. A locking protrusion (69) is fixedly installed on the end of the two push blocks (68) away from the first spring (67).
2. The integrated monitoring probe mounting base for explosion-proof equipment according to claim 1, characterized in that: The inner surfaces of the two clamps (62) are tightly fitted together with the front and rear of the outer surface of the gas pipeline (1), respectively.
3. The integrated monitoring probe mounting base for explosion-proof equipment according to claim 1, characterized in that: The plug (66) is movably inserted into the inside of the socket (63), and the locking protrusion (69) is movably engaged in the inside of the fixing hole (64) by the first spring (67) and the push block (68).
4. The integrated monitoring probe mounting base for explosion-proof equipment according to claim 1, characterized in that: The fixing component (7) is fixedly installed on the front surface of the front clamp (60).
5. The integrated monitoring probe mounting base for explosion-proof equipment according to claim 4, characterized in that: The fixing component (7) includes a connecting base plate (71), a fixing base (72) is provided at the front end of the connecting base plate (71), a corresponding opening (73) is provided at the left front end of the fixing base (72), a driving plate (74) is movably installed on the right side of the inside of the fixing base (72) through an inner groove, two inserts (75) are fixedly installed at the left end of the driving plate (74), a movable rod (76) is provided at the middle of the right end of the driving plate (74), a pull block (77) is provided at the right end of the movable rod (76), and a second spring (78) is movably sleeved on the outer surface of the movable rod (76).
6. The integrated monitoring probe mounting base for explosion-proof equipment according to claim 5, characterized in that: The monitoring probe body (2) is movably inserted into the corresponding port (73) through the locking block (4), and the two insertion posts (75) are movably locked into the two insertion holes (5) through the driving plate (74), the moving rod (76) and the second spring (78).