High-definition tool microscope

Abstract

The utility model relates to a high-definition cutter observation instrument, and relates to the technical field of cutter observation instrument. It contains base, rotating assembly, rotating assembly installs on base, support assembly, support assembly includes length adjusting spare, height adjusting spare and two supports, length adjusting spare installs on rotating assembly, height adjusting spare installs on the movable end of length adjusting spare, one of supports installs on the movable end of height adjusting spare, the other support installs on the fixed end of length adjusting spare, and the support is V type or has V-shaped groove, and two supports are used for supporting handle, camera, camera installs on base, and camera is used for shooting cutter. Adopt the above technical scheme, and it is convenient for supporting the handle of different length size and conical, also convenient for user 360 degree dead angle free detection cutter end blade and side blade wear condition.

Description

Technical Field

[0001] This utility model relates to the field of tool observation instrument technology, specifically to a high-definition tool observation instrument. Background Technology

[0002] A tool inspection instrument is a specialized device designed for high-precision detection of tool geometry parameters, cutting edge quality, and wear condition. It is widely used in tool manufacturing, metal processing, quality inspection, and other fields.

[0003] The tool needs to be inspected during trial cutting, verification (the process of confirming whether the performance, accuracy, reliability and safety of the tool under actual use conditions meet the design requirements and usage standards) and prototyping. The tool is installed on the tool holder when in use, and the tool holder is roughly conical in shape. However, current tool inspection instruments lack the support components for clamping the tool holder, so the tool needs to be removed from the tool holder for inspection. This operation reduces the efficiency of tool inspection. Therefore, the inventor has invented a high-definition tool inspection instrument to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings and deficiencies of the existing technology by providing a high-definition tool observation instrument that can easily support conical tool holders of different lengths and sizes, and also allows users to inspect the wear of the tool's end edge and side edge from 360° without blind spots.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: a high-definition tool observation instrument, comprising: Base; A rotating assembly, which is mounted on a base; A support assembly includes a length adjusting member, a height adjusting member, and two supports. The length adjusting member is mounted on a rotating assembly, and the height adjusting member is mounted on the movable end of the length adjusting member. One of the supports is mounted on the movable end of the height adjusting member, and the other support is mounted on the fixed end of the length adjusting member. The supports are V-shaped or have V-grooves, and the two supports are used to support the tool holder. A camera, mounted on a base, is used to photograph the knife.

[0006] Optionally, a second moving component is mounted on the base, and the rotating component is mounted on the second moving component. The second moving component is used to drive the rotating component to move along the length and width directions of the base.

[0007] Optionally, the second moving component includes a first slide and a second slide, the first slide being mounted on the base, the second slide being mounted on the first slide, and the rotating component being mounted on the second slide. The first slide is used to drive the second slide to move along the width direction of the base, and the second slide is used to drive the rotating component to move along the length direction of the base.

[0008] Optionally, the rotating assembly includes a mounting base and a rotating base. The mounting base is mounted on the second slide, and the rotating base is rotatably connected to the mounting base, with the mounting end of the rotating base extending outward. The length adjusting member is mounted on the rotating base.

[0009] Optionally, the length adjusting component includes a slide block and a slider, the slide block is mounted on a rotating base, the slider is slidably connected to the slide block, the height adjusting component is mounted on the slider, and another support is mounted on the slide block and close to the camera.

[0010] Optionally, the height adjustment component includes a fixed base, a lead screw, a limiting rod, a moving block, and a knob. The fixed base is mounted on the slider. Two limiting rods are provided and vertically fixed to the fixed base. The lead screw is vertically rotatably connected to the fixed base. The moving block is sleeved on the outside of the lead screw and the two limiting rods, and the moving block is threadedly connected to the lead screw. One of the supports is mounted on the moving block. The knob is located at the top of the fixed base and is fixedly connected to the upper end of the lead screw.

[0011] Optionally, the movable block is equipped with an L-shaped mounting bracket, one of the supports is mounted on the mounting bracket, and the support is parallel to the mounting end of the mounting bracket.

[0012] Optionally, a first movable component is installed on the base. The first movable component includes a first guide rail pair, a second guide rail pair, and a third guide rail pair. The first guide rail pair is installed on the base, the second guide rail pair is installed on the first guide rail pair, and the third guide rail pair is installed on the second guide rail pair. The camera is installed on the movable end of the third guide rail pair. The first guide rail pair moves along the width direction of the base, the second guide rail pair moves along the height direction of the base, and the third guide rail pair moves along the length direction of the base.

[0013] Optionally, it also includes a supplementary lighting component, which includes a ring light and a serpentine light. A fourth guide rail is mounted on the third guide rail with the same direction of movement as the ring light. The ring light is mounted on the movable end of the fourth guide rail and is coaxially distributed with the camera for supplementary lighting when the camera is shooting. The serpentine light is mounted on the base for supplementary lighting for the handle and the knife.

[0014] Optionally, an image processing module may also be included, which is located next to the base and electrically connected to the camera.

[0015] After adopting the above technical solution, the beneficial effects of this utility model are as follows: Because the handle is roughly conical in shape, the support is designed in a V-shape or with a V-groove to better support the handle. The handle is large and heavy, and can be stably positioned on the two supports without needing to be clamped.

[0016] The height adjustment mechanism allows for fine-tuning of the height at one end of the tool holder, ensuring the camera can clearly capture the edge of the helical end mill's cutting edge. The user can also rotate the tool holder to capture images of other edges of the helical end mill's cutting edge, further verifying its compliance. To inspect the side cutting edge of the helical end mill, the user can use the rotating assembly to rotate the support assembly, tool holder, and helical end mill. The camera can then capture images of the side cutting edge, and rotating the tool holder allows for capturing images of the entire side cutting edge, enabling verification of its compliance. This setup and structure facilitate 360° inspection of the wear on the tool's end and side cutting edges, and the operation is simple and user-friendly.

[0017] In addition, the length adjustment piece is designed to adjust the distance between the two supports in order to support tool holders of different lengths. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a utility model Figure 1 Front view structural diagram; Figure 3 This is a schematic diagram of the base, first moving component, second moving component, rotating component, and support component of this utility model. Figure 4 This is a utility model Figure 3 A magnified schematic diagram of part A in the diagram.

[0020] Explanation of reference numerals in the attached drawings: Base 1, First moving component 2, First guide rail pair 21, Second guide rail pair 22, Third guide rail pair 23, Fourth guide rail pair 24, Second moving component 3, First slide 31, Second slide 32, Rotating component 4, Mounting seat 41, Rotating seat 42, Support component 5, Slide seat 51, Slider 52, Height adjustment component 53, Fixed seat 531, Lead screw 532, Limiting rod 533, Moving block 534, Knob 535, Support 54, Rubber strip 55, Mounting bracket 56, Camera 6, Ring light 7, Snake light 8, Image processing module 9, Tool holder 10, Tool 101. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to the accompanying drawings.

[0022] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive element, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0023] This embodiment relates to a high-definition tool inspection instrument for detecting a tool 101 with a tool holder 10, such as... Figure 1-3 As shown, the assembly includes a base 1, a rotating component 4, a support component 5, and a camera 6. The rotating component 4 is mounted on the base 1. The support component 5 includes a length adjusting member, a height adjusting member 53, and two supports 54. The length adjusting member is mounted on the rotating component 4, and the height adjusting member 53 is mounted on the movable end of the length adjusting member. One support 54 is mounted on the movable end of the height adjusting member 53, and the other support 54 is mounted on the fixed end of the length adjusting member. The support 54 is V-shaped or has a V-groove. The two supports 54 are used to support the handle 10. The camera 6 is mounted on the base 1 and is used to capture images of the tool 101.

[0024] In use, taking a helical end mill as an example, the tool 101 is placed on two supports 54. The tool 101 (i.e., the helical end mill) is located outside the supports 54 and close to the camera 6. Since the tool 10 is roughly conical in shape, the supports 54 are designed in a V-shape or have V-grooves to better support the tool 10. At this time, the camera 6 can be used to photograph the end cutting edge of the helical end mill so that the end cutting edge data of the helical end mill can be analyzed using an observation instrument to determine whether there is wear. It should be noted that the tool 10 is relatively large. The weight is relatively heavy, so it can be stably positioned on the two supports 54 without clamping the tool holder 10. Then, the height adjustment component 53 is used to make a fine adjustment to the height of one end of the tool holder 10 so that the camera 6 can clearly capture the edge of the end cutting edge of the spiral end mill. The user can also rotate the tool holder 10 to capture other edges of the end cutting edge of the spiral end mill to further check whether the end cutting edge of the spiral end mill meets the standard. In order to ensure that the tool holder 10 rotates stably in the support 54, an anti-slip strip 55 is installed in the support 54 to prevent the tool holder 10 from sliding.

[0025] To test the side cutting edge of a spiral end mill, the user can use the rotating component 4 to drive the support component 5, the tool holder 10, and the spiral end mill to rotate. At this time, the camera 6 can capture the side cutting edge of the spiral end mill. Rotating the tool holder 10 can capture the entire side cutting edge of the spiral end mill, which can detect whether the side cutting edge of the spiral end mill meets the standard.

[0026] Therefore, through the above settings and the use of the structure, it is convenient for users to inspect the wear of the end edge and side edge of the tool 101 from 360° without blind spots.

[0027] In addition, the length adjustment piece is provided to adjust the distance between the two supports 54 so as to support tool holders 10 of different lengths and sizes.

[0028] Specifically, a second moving component 3 is installed on the base 1, and a rotating component 4 is installed on the second moving component 3. The second moving component 3 is used to drive the rotating component 4 to move along the length and width of the base 1.

[0029] Furthermore, such as Figure 3 As shown, the second moving component 3 includes a first slide 31 and a second slide 32. The first slide 31 is mounted on the base 1, the second slide 32 is mounted on the first slide 31, and the rotating component 4 is mounted on the second slide 32. The first slide 31 is used to drive the second slide 32 to move along the width direction of the base 1, and the second slide 32 is used to drive the rotating component 4 to move along the length direction of the base 1.

[0030] When the knife 101 needs to be aligned with the camera 6, hold the rotating component 4 and push it along the length and width of the base 1. The rotating component 4 can drive the second slide 32 to slide on the first slide 31. The first slide 31 will slide on the base 1, thereby adjusting the position of the knife handle 10 and the knife 101 so that the knife 101 is aligned with the camera 6.

[0031] Specifically, such as Figure 3 As shown, the rotating assembly 4 includes a mounting base 41 and a rotating base 42. The mounting base 41 is mounted on the second slide 32, and the rotating base 42 is rotatably connected to the mounting base 41. The mounting end of the rotating base 42 extends outward, and a length adjustment member is mounted on the rotating base 42.

[0032] When the direction of the tool 101 needs to be changed, rotating the rotating seat 42 on the mounting base 41 can drive the support assembly 5, the tool holder 10 and the tool 101 to rotate together, so that the end edge and side edge of the tool 101 can be switched and detected by the observation instrument, and multi-directional detection can be achieved.

[0033] Specifically, such as Figure 3 As shown, the length adjustment component includes a slide block 51 and a slider 52. The slide block 51 is mounted on the rotating base 42, and the slider 52 is slidably connected to the slide block 51. The height adjustment component 53 is mounted on the slider 52, and another support 54 is mounted on the slide block 51 and close to the camera 6.

[0034] When different sizes of tool holders 10 need to be supported, the user can slide the slider 52 to move the height adjustment component 53 and the support 54 connected to it, thereby changing the distance between the two supports 54 to meet the stable support of the tool holder 10.

[0035] like Figure 3 and 4 As shown, the height adjustment component 53 includes a fixed base 531, a lead screw 532, a limiting rod 533, a moving block 534, and a knob 535. The fixed base 531 is mounted on the slider 52. Two limiting rods 533 are provided and vertically fixed on the fixed base 531. The lead screw 532 is vertically rotatably connected to the fixed base 531. The moving block 534 is sleeved on the outside of the lead screw 532 and the two limiting rods 533, and the moving block 534 is threadedly connected to the lead screw 532. One of the supports 54 is mounted on the moving block 534. The knob 535 is located at the top of the fixed base 531 and is fixedly connected to the upper end of the lead screw 532.

[0036] When a fine-tuning of the height of one end of the tool 101 is required, the user can rotate the knob 535 clockwise to drive the lead screw 532 to rotate. The rotating lead screw 532 can provide upward force to the moving block 534, thereby moving the moving block 534 and the support 54 upward. During this process, the two limit rods 533 can limit the moving block 534 to prevent it from rotating with the lead screw 532, thus achieving the upward adjustment of one end of the tool 101. Conversely, if the user can rotate the knob 535 counterclockwise, the tool 101 can be adjusted downward. The specific operation will not be described in detail, which is convenient for the observation instrument to detect the edge of the cutting edge of the tool 101.

[0037] Furthermore, such as Figure 4 As shown, an L-shaped mounting bracket 56 is installed on the movable block 534, and one of the supports 54 is installed on the mounting bracket 56, and the support 54 is parallel to the mounting end of the mounting bracket 56.

[0038] On the one hand, the mounting bracket 56 is used to install the fixed support 54; on the other hand, the outer end of the tool holder 10 can contact the side of the L-shaped mounting bracket 56, which plays a certain limiting role for the tool holder 10 and can improve the safety of the observation instrument during use.

[0039] like Figure 3 As shown, a first moving component 2 is installed on the base 1. The first moving component 2 includes a first guide rail pair 21, a second guide rail pair 22, and a third guide rail pair 23. The first guide rail pair 21 is installed on the base 1, the second guide rail pair 22 is installed on the first guide rail pair 21, and the third guide rail pair 23 is installed on the second guide rail pair 22. The camera 6 is installed on the movable end of the third guide rail pair 23. The first guide rail pair 21 moves along the width direction of the base 1, the second guide rail pair 22 moves along the height direction of the base 1, and the third guide rail pair 23 moves along the length direction of the base 1.

[0040] When the position of the camera 6 needs to be adjusted, the user can drive the first guide rail pair 21, the second guide rail pair 22 and the third guide rail pair 23 to move the camera 6 along the width, height and length of the base 1 so that the camera 6 can capture the tool 101 at different positions and capture multiple points of the tool 101 so that the observation instrument can detect multiple points of the tool 101.

[0041] like Figure 1-3 As shown, it also includes a supplementary lighting component, which includes a ring light 7 and a snake light 8. A fourth guide rail 24 with the same direction of movement is installed on the third guide rail 23. The ring light 7 is installed on the movable end of the fourth guide rail 24. The ring light 7 is coaxially distributed with the camera 6 and is used for supplementary lighting for the camera 6. The snake light 8 is installed on the base 1 and is used for supplementary lighting for the handle 10 and the tool 101.

[0042] When the ring light 7 is powered on, it will illuminate the area around the camera 6 to provide supplementary lighting for the camera 6 so that the camera 6 can clearly capture the knife 101; The snake-shaped light 8 can change its shape at will so that the light source generated by the snake-shaped light 8 can illuminate the desired position of the handle 10 and the knife 101, providing supplementary lighting to that position, which further facilitates the camera 6 to clearly capture the knife 101, thereby helping the observation instrument to accurately detect the knife 101.

[0043] like Figure 1-2 As shown, it also includes an image processing module 9, which is located next to the base 1 and electrically connected to the camera 6. The image processing module 9 is preferably a microcomputer containing a GPU processing chip, used to store images captured by the camera 7, process image data, and display images. During the observation process, the image of the tool 101 captured by the camera 6 is transmitted to the microcomputer in real time so that the user can view the tool 101.

[0044] The above is only used to illustrate the technical solution of this utility model and not to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A high-definition tool observation instrument, characterized in that, include: Base (1); Rotating component (4), which is mounted on base (1); The support assembly (5) includes a length adjusting member, a height adjusting member (53) and two supports (54). The length adjusting member is mounted on the rotating assembly (4). The height adjusting member (53) is mounted on the movable end of the length adjusting member. One of the supports (54) is mounted on the movable end of the height adjusting member (53), and the other support (54) is mounted on the fixed end of the length adjusting member. The support (54) is V-shaped or has a V-groove. The two supports (54) are used to support the tool holder (10). Camera (6), which is mounted on base (1), is used to photograph the knife (101).

2. The high-definition tool observation instrument according to claim 1, characterized in that: The base (1) is equipped with a second moving component (3), and the rotating component (4) is mounted on the second moving component (3). The second moving component (3) is used to drive the rotating component (4) to move along the length and width of the base (1).

3. A high-definition tool observation instrument according to claim 2, characterized in that: The second moving component (3) includes a first slide (31) and a second slide (32). The first slide (31) is mounted on the base (1), the second slide (32) is mounted on the first slide (31), and the rotating component (4) is mounted on the second slide (32). The first slide (31) is used to drive the second slide (32) to move along the width direction of the base (1), and the second slide (32) is used to drive the rotating component (4) to move along the length direction of the base (1).

4. A high-definition tool observation instrument according to claim 3, characterized in that: The rotating assembly (4) includes a mounting base (41) and a rotating base (42). The mounting base (41) is mounted on the second slide (32), and the rotating base (42) is rotatably connected to the mounting base (41). The mounting end of the rotating base (42) extends outward, and the length adjustment member is mounted on the rotating base (42).

5. A high-definition tool observation instrument according to claim 4, characterized in that: The length adjustment component includes a slide (51) and a slider (52). The slide (51) is mounted on a rotating seat (42), and the slider (52) is slidably connected to the slide (51). The height adjustment component (53) is mounted on the slider (52), and another support (54) is mounted on the slide (51) and close to the camera (6).

6. A high-definition tool observation instrument according to claim 5, characterized in that: The height adjustment component (53) includes a fixed base (531), a lead screw (532), a limiting rod (533), a moving block (534), and a knob (535). The fixed base (531) is mounted on the slider (52). Two limiting rods (533) are provided and vertically fixed on the fixed base (531). The lead screw (532) is vertically rotatably connected to the fixed base (531). The moving block (534) is sleeved on the outside of the lead screw (532) and the two limiting rods (533), and the moving block (534) is threadedly connected to the lead screw (532). One of the supports (54) is mounted on the moving block (534). The knob (535) is located on the top of the fixed base (531) and is fixedly connected to the upper end of the lead screw (532).

7. A high-definition tool observation instrument according to claim 6, characterized in that: The movable block (534) is equipped with an L-shaped mounting bracket (56), one of the supports (54) is mounted on the mounting bracket (56), and the support (54) is parallel to the mounting end of the mounting bracket (56).

8. A high-definition tool observation instrument according to claim 1, characterized in that: A first moving component (2) is installed on the base (1). The first moving component (2) includes a first guide rail pair (21), a second guide rail pair (22), and a third guide rail pair (23). The first guide rail pair (21) is installed on the base (1), the second guide rail pair (22) is installed on the first guide rail pair (21), and the third guide rail pair (23) is installed on the second guide rail pair (22). The camera (6) is installed on the movable end of the third guide rail pair (23). The first guide rail pair (21) moves along the width direction of the base (1), the second guide rail pair (22) moves along the height direction of the base (1), and the third guide rail pair (23) moves along the length direction of the base (1).

9. A high-definition tool observation instrument according to claim 8, characterized in that: It also includes a supplementary lighting component, which includes a ring light (7) and a snake light (8). A fourth guide rail (24) with the same direction of movement is installed on the third guide rail (23). The ring light (7) is installed on the movable end of the fourth guide rail (24). The ring light (7) is coaxially distributed with the camera (6) and is used for supplementary lighting for the camera (6) to take pictures. The snake light (8) is installed on the base (1) and is used for supplementary lighting for the handle (10) and the knife (101).

10. A high-definition tool observation instrument according to claim 1, characterized in that: It also includes an image processing module (9), which is located next to the base (1) and electrically connected to the camera (6).

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