Ring light source for cable appearance detection

CN224787071UActive Publication Date: 2026-09-22东莞康视达自动化科技有限公司
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Patent Information

Application Number
CN202522608306.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-09-22
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

[0002]在线缆生产过程中,线缆常常会出现外观缺陷,如划伤、凹陷、凸起、脏污、颜色不均,因此,对线缆的外观缺陷进行视觉检测是线缆质量检测至关重要,传统的线缆检测方法常采用环形光源,然而,由于传统的环形光源的发光元件位于环形光源内部,连接发光元件的电线需要从环形光源内走线引出到环形光源外,待检测的线缆在检测过程中需要从环形光源的中部穿过,各种电线和待检测的线缆容易出现相互交叉缠绕的情况,需要检测人员频繁理线,导致线缆的检测难度升高,影响线缆的检测效率

Benefits of technology

[0014]与现有技术相比,本实用新型具备如下优势:所述底座的横截面呈C字形,且所述底座环绕竖直轴线延伸设置,使得待检测线缆可以从座体侧端的缺口处伸入至底座内侧之间,降低将待检测线缆穿入底座内侧的难度;第一连接线的一端可以穿过开口,并与发光件连接,而第一连接线的至少部分位于弧形槽内,以能够通过弧形槽限定第一连接线的位置,在底座的顶端设置有贯通座体内侧面和外侧面的径向槽,并且径向槽与弧形槽连通设置,使得第一连接线可以从径向槽处穿出至座体外,通过弧形槽和径向槽限定第一连接线的位置,避免第一连接线与待检测线缆之间出现交叉缠绕;散热风扇能够朝向弧形槽吹动空气,空气在弧形槽和径向槽内流动,并与弧形槽和径向槽的槽壁接触,以能够带走座体的温度,起到散热效果,通过设置弧形槽能够增加流动的空气与座体接触的面积,提高散热效果,而所述第一连接线的直径均小于所述弧形槽的宽度和所述径向槽的宽度,以能够避免第一连接线堵塞弧形槽的程度,可以提高气体在弧形槽和径向槽内流动的顺畅性,与能够保证散热效果。

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Abstract

This utility model discloses a ring light source for cable appearance inspection, relating to the field of inspection light source technology. The ring light source for cable appearance inspection includes a base, a light-emitting component, and a cooling fan. The base has a C-shaped cross-section and extends around a vertical axis to form a notch. An arc-shaped groove extends around the vertical axis. A radial groove extends away from the vertical axis, penetrating the inner and outer sides of the base and communicating with the arc-shaped groove. The light-emitting component is disposed within a receiving cavity. A first connecting wire is at least partially located within the arc-shaped groove and the radial groove, and at least partially passes through the opening and connects to the light-emitting component. The cable to be inspected can extend from the notch on the side of the base into the inner side of the base, reducing the difficulty of threading the cable into the base. The arc-shaped groove and the radial groove define the position of the first connecting wire, preventing cross-entanglement between the first connecting wire and the cable to be inspected.
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Description

Technical Field

[0001] This utility model relates to the field of detection light source technology, and in particular to a ring light source for cable appearance inspection. Background Technology

[0002] During the cable production process, cables often exhibit appearance defects such as scratches, dents, bulges, dirt, and uneven color. Therefore, visual inspection of these defects is crucial for cable quality control. Traditional cable inspection methods often employ ring light sources. However, because the light-emitting element of a traditional ring light source is located inside the source, the wires connecting to the element need to be routed from inside the source to outside. The cable to be inspected must pass through the center of the ring light source during inspection, which can easily lead to tangling and cross-tangle among the wires. This requires frequent wire management by inspectors, increasing the difficulty of cable inspection and affecting its efficiency. Utility Model Content

[0003] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide a ring light source for cable appearance inspection, which defines the position of the first connecting line through arc grooves and radial grooves to avoid cross-entanglement between the first connecting line and the cable to be inspected.

[0004] To achieve the above objectives, this utility model provides a ring light source for cable appearance inspection. The ring light source includes a base, a light-emitting component, and a cooling fan. The base has a receiving cavity, an opening, an arc-shaped groove, and a radial groove. The base has a C-shaped cross-section and extends around a vertical axis to form a notch. The opening, the arc-shaped groove, and the radial groove are all located at the top of the base. The arc-shaped groove extends around the vertical axis. The radial groove extends in a direction away from the vertical axis and penetrates the inner and outer sides of the base, and connects with the arc-shaped groove. The base is configured with a shaped groove; the opening is configured to communicate with the shaped groove and the receiving cavity respectively; the light-emitting component includes a light-emitting element and a first connecting line; the light-emitting element is disposed in the receiving cavity, the first connecting line is at least partially located in the shaped groove and the radial groove, and the first connecting line at least partially passes through the opening and is connected to the light-emitting element; the diameter of the first connecting line is smaller than the width of the shaped groove and the width of the radial groove respectively; multiple cooling fans are provided; the multiple cooling fans are arranged sequentially and at intervals around the vertical axis at the top of the base and facing the shaped groove.

[0005] Furthermore, it also includes a control component; the control component is disposed on the base and electrically connected to the light-emitting element and the plurality of cooling fans, and is capable of controlling the opening and closing of the light-emitting element and the plurality of cooling fans.

[0006] Furthermore, the cooling fan includes a fan body and a connecting post; the bottom end of the connecting post is connected to the top end of the base, and the top end of the connecting post is connected to the bottom end of the fan body; the fan body is oriented towards the arc-shaped groove.

[0007] Furthermore, the cooling fan also includes a second connecting line, one end of which is connected to the fan body; multiple arc-shaped grooves are provided and are arranged at intervals along a direction away from the vertical axis; multiple radial grooves are provided and are arranged at intervals around the vertical axis; multiple radial grooves are all connected to multiple arc-shaped grooves; the second connecting line is at least partially disposed in one arc-shaped groove and one radial groove.

[0008] Furthermore, the spacing between adjacent arcuate grooves is equal; the spacing between adjacent radial grooves is also equal.

[0009] Furthermore, multiple connecting posts are provided and are spaced apart at the bottom end of the fan body.

[0010] Furthermore, the base includes a seat body, a perimeter, a diffuser plate, and baffles; the cross-sections of the seat body, the perimeter, and the diffuser plate are all C-shaped; the opening, the arc-shaped groove, and the radial groove are all located at the top of the seat body; the perimeter is located at the bottom of the seat body, one end of the diffuser plate is connected to the bottom of the perimeter, and the other end of the diffuser plate abuts against the inner end of the seat body near the vertical axis; two baffles are provided, and are respectively connected to the two ends of the seat body, the perimeter, and the diffuser plate around the vertical axis, so as to define the receiving cavity with the seat body, the perimeter, and the diffuser plate.

[0011] Furthermore, the light-emitting element is composed of multiple light-emitting structures; the multiple light-emitting structures are arranged sequentially around the vertical axis; each light-emitting structure includes a lamp plate and a lamp bead; the top of the lamp plate abuts against the top wall of the receiving cavity, and the lamp bead is disposed at the bottom of the lamp plate.

[0012] Furthermore, the curvature of the base is less than or equal to 340°.

[0013] Furthermore, the cooling fan is located above the arc-shaped groove and is offset from the radial groove in the vertical direction.

[0014] Compared with the prior art, this utility model has the following advantages: the cross-section of the base is C-shaped, and the base extends around a vertical axis, allowing the cable to be tested to extend from the notch at the side end of the base to the inner side of the base, reducing the difficulty of threading the cable into the inner side of the base; one end of the first connecting wire can pass through the opening and connect to the light-emitting element, and at least a portion of the first connecting wire is located in the arc-shaped groove, so that the position of the first connecting wire can be defined by the arc-shaped groove; a radial groove is provided at the top of the base, penetrating the inner and outer sides of the base, and the radial groove is connected to the arc-shaped groove, allowing the first connecting wire to pass through the radial groove to the outside of the base. The arc-shaped groove and radial groove define the position of the first connecting line, preventing the first connecting line from crossing and tangling with the cable under test. The cooling fan blows air towards the arc-shaped groove, and the air flows within the arc-shaped groove and radial groove, contacting the groove walls to remove heat from the base and achieve a heat dissipation effect. By setting the arc-shaped groove, the contact area between the flowing air and the base can be increased, improving the heat dissipation effect. The diameter of the first connecting line is smaller than the width of the arc-shaped groove and the width of the radial groove, so as to avoid the first connecting line blocking the arc-shaped groove, which can improve the smoothness of air flow within the arc-shaped groove and radial groove, and ensure the heat dissipation effect. Attached Figure Description

[0015] To more clearly illustrate the technology in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the ring light source for cable appearance inspection according to this utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the ring light source for cable appearance inspection from another perspective of this utility model;

[0018] Figure 3 This is a cross-sectional view of the ring light source for cable appearance inspection according to this utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the ring light source holder for cable appearance inspection according to this utility model;

[0020] Figure 5 This is a schematic diagram of the light-emitting element of the ring light source for cable appearance inspection according to this utility model.

[0021] Reference numerals: base 100; receiving cavity 101; opening 102; arc groove 103; radial groove 104; notch 105; seat body 110; perimeter 120; diffuser plate 130; baffle 140; light-emitting element 200; light-emitting structure 210; lamp board 211; lamp bead 212; cooling fan 300; fan body 310; connecting column 320. Detailed Implementation

[0022] The technology of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0024] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0025] Please see Figures 1 to 5This utility model provides a ring light source for cable appearance inspection. The ring light source for cable appearance inspection includes a base 100, a light-emitting component, and a cooling fan 300. The base 100 is provided with a receiving cavity 101, an opening 102, an arc-shaped groove 103, and a radial groove 104. The cross-section of the base 100 is C-shaped, and the base 100 extends around a vertical axis to form a notch 105. The opening 102, the arc-shaped groove 103, and the radial groove 104 are all located at the top of the base 100. The arc-shaped groove 103 extends around the vertical axis. The radial groove 104 extends in a direction away from the vertical axis and penetrates the inner and outer sides of the base 100. The base 100 has an opening 102 that is connected to the arc groove 103 and the receiving cavity 101. The light-emitting component includes a light-emitting element 200 and a first connecting line. The light-emitting element 200 is disposed in the receiving cavity 101. The first connecting line is at least partially located in the arc groove 103 and the radial groove 104, and at least partially passes through the opening 102 and is connected to the light-emitting element 200. The diameter of the first connecting line is smaller than the width of the arc groove 103 and the width of the radial groove 104. Multiple cooling fans 300 are provided. Multiple cooling fans 300 are arranged sequentially and spaced around the vertical axis at the top of the base 100 and facing the arc groove 103.

[0026] The base 100 has a C-shaped cross-section and extends around a vertical axis, allowing the cable to be tested to extend from the notch 105 on the side of the base 110 into the inner side of the base 100, reducing the difficulty of threading the cable into the inner side of the base 100. One end of the first connecting wire can pass through the opening 102 and connect to the light-emitting element 200, and at least a portion of the first connecting wire is located in the arc-shaped groove 103, so that the position of the first connecting wire can be defined by the arc-shaped groove 103. A radial groove 104 is provided at the top of the base 100, penetrating the inner and outer sides of the base 110, and the radial groove 104 is connected to the arc-shaped groove 103, allowing the first connecting wire to pass through the radial groove 104 to the outside of the base 110, and through the arc-shaped groove 103 and the radial groove 104. The groove 104 defines the position of the first connecting line to prevent it from crossing or tangling with the cable under test. The cooling fan 300 blows air toward the arc-shaped groove 103. The air flows within the arc-shaped groove 103 and the radial groove 104, and contacts the groove walls of the arc-shaped groove 103 and the radial groove 104 to remove the temperature of the seat 110, thus achieving a heat dissipation effect. By setting the arc-shaped groove 103, the contact area between the flowing air and the seat 110 can be increased, improving the heat dissipation effect. The diameter of the first connecting line is smaller than the width of the arc-shaped groove 103 and the width of the radial groove 104 to avoid the first connecting line blocking the arc-shaped groove 103. This can improve the smoothness of air flow within the arc-shaped groove 103 and the radial groove 104, and ensure the heat dissipation effect.

[0027] Specifically, the bottom of the base 100 is provided with a light-transmitting surface, and the light emitted by the light-emitting element 200 in the receiving cavity 101 can be emitted outward from the light-transmitting surface.

[0028] In some embodiments of this utility model, a control component is also included; the control component is disposed on the base 100 and electrically connected to the light-emitting element 200 and the plurality of cooling fans 300, and is capable of controlling the opening and closing of the light-emitting element 200 and the plurality of cooling fans 300.

[0029] The light-emitting element 200 can control the opening and closing of the light-emitting element 200. When the light-emitting element 200 is working for a long time, or when the brightness of the light emitted by the light-emitting element 200 is high, the controller can control the cooling fan 300 to start to dissipate heat from the base 100.

[0030] Specifically, the control unit can control the operating power of the light-emitting element 200 to control the brightness of the light emitted by the light-emitting element 200, thereby controlling the heat dissipated by the light-emitting element 200; the control unit can also control the operating power of the cooling fan 300 to control the speed of the cooling fan 300, thereby controlling the heat dissipation effect of the cooling fan 300; wherein, the higher the operating power of the light-emitting element 200, the higher the operating power of the cooling fan 300, which can prevent the light-emitting element 200 from overheating.

[0031] Reference Figure 1 and Figure 3 In some embodiments of this utility model, the cooling fan 300 includes a fan body 310 and a connecting post 320; the bottom end of the connecting post 320 is connected to the top end of the base 100, and the top end of the connecting post 320 is connected to the bottom end of the fan body 310; the fan body 310 is positioned toward the arc-shaped groove 103.

[0032] The cooling fan 300 blows air toward the arc-shaped groove 103 through the fan body 310 to dissipate heat from the base 100. A connecting post 320 is provided between the fan body 310 and the base 100. The connecting post 320 can fix the fan body 310 on the base 100. Furthermore, the connecting post 320 can separate the base 100 and the fan body 310, allowing the air between the fan body 310 and the base 100 to be blown into the arc-shaped groove 103 to increase the air intake.

[0033] Reference Figure 1 and Figure 4In some embodiments of this utility model, the cooling fan 300 further includes a second connecting line, one end of which is connected to the fan body 310; multiple arc-shaped grooves 103 are provided and are arranged at intervals along a direction away from the vertical axis; multiple radial grooves 104 are provided and are arranged at intervals around the vertical axis; multiple radial grooves 104 are all connected to multiple arc-shaped grooves 103; the second connecting line is at least partially disposed in one of the arc-shaped grooves 103 and the radial grooves 104.

[0034] The second connecting line is disposed within the arc-shaped groove 103 and the radial groove 104, so that the position of the second connecting line can be defined by the arc-shaped groove 103 and the radial groove 104, so as to avoid cross-entanglement between the second connecting line and the first connecting line and the cable to be tested.

[0035] Specifically, the first connecting line is located in one of the arc-shaped grooves 103, and the second connecting line is located in the other arc-shaped grooves 103, so as to avoid the first connecting line and the second connecting line from crossing and tangling with each other; wherein, specifically, the first connecting line and the second connecting lines of the multiple cooling fans 300 are respectively led out from the multiple radial grooves 104.

[0036] Reference Figure 1 and Figure 3 In some embodiments of this utility model, the intervals between adjacent arc-shaped grooves 103 are equal, and the intervals between adjacent radial grooves 104 are equal, so as to ensure aesthetics and uniform heat dissipation.

[0037] Reference Figure 1 In some embodiments of this utility model, multiple connecting posts 320 are provided and are spaced apart at the bottom end of the fan body 310.

[0038] By setting multiple connecting posts 320, the stability of the connection can be ensured, and the stability of the fan body 310 can be improved.

[0039] Specifically, there are four connecting posts 320, which are respectively located at the four corners of the bottom of the base 100.

[0040] Reference Figures 1 to 4In some embodiments of this utility model, the base 100 includes a seat body 110, a perimeter 120, a diffuser plate 130, and a baffle 140; the cross-sections of the seat body 110, the perimeter 120, and the diffuser plate 130 are all C-shaped; the opening 102, the arc-shaped groove 103, and the radial groove 104 are all disposed at the top of the seat body 110; the perimeter 120 is disposed at the bottom of the seat body 110, one end of the diffuser plate 130 is connected to the bottom end of the perimeter 120, and the other end of the diffuser plate 130 abuts against the inner end of the seat body 110 near the vertical axis; two baffles 140 are provided, and are respectively connected to the two ends of the seat body 110, the perimeter 120, and the diffuser plate 130 along the two ends surrounding the vertical axis, so as to define a receiving cavity 101 with the seat body 110, the perimeter 120, and the diffuser plate 130.

[0041] The base 110 and the perimeter 120 are arranged vertically. The diffuser plate 130 is connected to the base 110, the perimeter 120, and the base 110. The cross-sections of the base 110, the perimeter 120, and the diffuser plate 130 are all C-shaped, so that after the base 110, the perimeter 120, and the diffuser plate 130 are connected to each other, the base 110, the perimeter 120, and the diffuser plate 130 have through structures at both ends of the vertical perimeter 120. The baffle 140 is provided at both ends of the base 110, the perimeter 120, and the diffuser plate 130 along the vertical axis, so as to form a receiving cavity 101 defined by the base 110, the perimeter 120, and the diffuser plate 130. The light-emitting element 200 is disposed in the first cavity, and the light emitted by the light-emitting element 200 can be directed outward from the diffuser plate 130. The side of the diffuser plate 130 away from the light-emitting element 200 is a light-transmitting surface.

[0042] Reference Figure 5 In some embodiments of this utility model, the light-emitting element 200 is composed of multiple light-emitting structures 210; the multiple light-emitting structures 210 are arranged in sequence around a vertical axis; the light-emitting structure 210 includes a lamp plate 211 and lamp beads 212; the top of the lamp plate 211 abuts against the top wall of the receiving cavity 101, and the lamp beads 212 are disposed at the bottom of the lamp plate 211.

[0043] The light-emitting structure 210 generates a lot of heat during operation. The top of the lamp plate 211 abuts against the top wall of the receiving cavity 101 so that the large amount of heat generated by the light-emitting structure 210 can be transferred to the base 100.

[0044] Multiple light-emitting structures 210 are arranged sequentially around a vertical axis to generate uniform ring light.

[0045] In some embodiments of this utility model, the curvature of the base 100 is less than or equal to 340°, so that cables of different thicknesses can enter the inner side of the base 100 through the notch 105.

[0046] The airflow blown by the cooling fan 300 can flow within the arc-shaped slot 103 and can also flow outward from the radial slot 104. The first connecting wire can be led outward from the radial slot 104, as shown in the reference. Figure 1 In some embodiments of this utility model, the cooling fan 300 is located above the arc-shaped groove 103 and is offset from the radial groove 104 in the vertical direction, so as to improve the smoothness of gas flowing out of the radial groove 104 and to avoid the cooling fan 300 blocking the first connecting line.

[0047] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A ring light source for cable appearance inspection, characterized in that, include: A base is provided with a receiving cavity, an opening, an arc-shaped groove, and a radial groove; the cross-section of the base is C-shaped, and the base extends around a vertical axis to form a notch; the opening, the arc-shaped groove, and the radial groove are all located at the top of the base; the arc-shaped groove extends around the vertical axis; the radial groove extends in a direction away from the vertical axis and penetrates the inner and outer sides of the base, and communicates with the arc-shaped groove; the opening communicates with both the arc-shaped groove and the receiving cavity. A light-emitting component includes a light-emitting element and a first connecting line; the light-emitting element is disposed within the receiving cavity, the first connecting line is at least partially located within the arc-shaped groove and the radial groove, and the first connecting line at least partially passes through the opening and is connected to the light-emitting element; the diameter of the first connecting line is smaller than the width of the arc-shaped groove and the width of the radial groove, respectively. Multiple cooling fans are provided; the multiple cooling fans are arranged sequentially at intervals around the vertical axis at the top of the base and facing the arc-shaped groove.

2. The ring light source for cable appearance inspection according to claim 1, characterized in that, It also includes a control component; the control component is disposed on the base and electrically connected to the light-emitting element and the plurality of cooling fans, and is capable of controlling the opening and closing of the light-emitting element and the plurality of cooling fans.

3. The ring light source for cable appearance inspection according to claim 1, characterized in that, The cooling fan includes a fan body and a connecting post; the bottom end of the connecting post is connected to the top end of the base, and the top end of the connecting post is connected to the bottom end of the fan body; the fan body is oriented towards the arc-shaped groove.

4. The ring light source for cable appearance inspection according to claim 3, characterized in that, The cooling fan also includes a second connecting line, one end of which is connected to the fan body; multiple arc-shaped grooves are provided and are arranged at intervals along a direction away from the vertical axis; multiple radial grooves are provided and are arranged at intervals around the vertical axis; multiple radial grooves are all connected to multiple arc-shaped grooves; the second connecting line is at least partially disposed in one arc-shaped groove and one radial groove.

5. The ring light source for cable appearance inspection according to claim 4, characterized in that, The spacing between adjacent arcuate grooves is equal; the spacing between adjacent radial grooves is equal.

6. The ring light source for cable appearance inspection according to claim 3, characterized in that, Multiple connecting posts are provided and are spaced apart at the bottom end of the fan body.

7. The ring light source for cable appearance inspection according to claim 1, characterized in that, The base includes a seat body, a perimeter, a diffuser plate, and baffles; the cross-sections of the seat body, the perimeter, and the diffuser plate are all C-shaped; the opening, the arc-shaped groove, and the radial groove are all located at the top of the seat body; the perimeter is located at the bottom of the seat body, one end of the diffuser plate is connected to the bottom of the perimeter, and the other end of the diffuser plate abuts against the inner end of the seat body near the vertical axis; two baffles are provided, and are respectively connected to the two ends of the seat body, the perimeter, and the diffuser plate around the vertical axis, so as to define the receiving cavity with the seat body, the perimeter, and the diffuser plate.

8. The ring light source for cable appearance inspection according to claim 1, characterized in that, The light-emitting element is composed of multiple light-emitting structures; the multiple light-emitting structures are arranged sequentially around the vertical axis; each light-emitting structure includes a lamp plate and a lamp bead; the top of the lamp plate abuts against the top wall of the receiving cavity, and the lamp bead is disposed at the bottom of the lamp plate.

9. The ring light source for cable appearance inspection according to claim 1, characterized in that, The curvature of the base is less than or equal to 340°.

10. The ring light source for cable appearance inspection according to claim 1, characterized in that, The cooling fan is located above the arc-shaped groove and is offset from the radial groove in the vertical direction.