A new anti-clogging steam pot

Abstract

The utility model discloses a novel anti -clogging steam boiler, including boiler, the fixed sleeve is fixedly connected with the boiler bottom wall, the fixed sleeve inner wall top is provided with the sealing cover, both ends of boiler bottom wall are fixedly connected with heating pipe, the sealing cover top penetrates and is fixedly connected with the air outlet pipe, the air outlet pipe top is fixedly connected with the fixed column, the spring is sleeved in the air outlet pipe outer ring middle, and the spring one end is fixedly connected with the fixed column bottom, the spring other end is fixedly connected with the sealing sleeve, and sealing sleeve and air outlet pipe penetration and sliding connection, the air outlet pipe inner wall both sides both ends all are seted up with the air hole. In the utility model, first through the cooperation between air outlet pipe, limit frame, spring, air hole, sealing sleeve, piston, fixed column etc.

Description

Technical Field

[0001] This utility model relates to the field of industrial steam cooker technology, and in particular to a novel anti-clogging steam cooker. Background Technology

[0002] In modern industrial production, steam boilers are core equipment and are widely used in food processing, chemical and pharmaceutical industries, textile printing and dyeing, and other fields. Their performance directly affects production efficiency and product quality.

[0003] Current industrial steam boilers generally rely on manual or electric valves for pressure regulation, with adjustments made manually or via external signals. For clogging prevention, fixed filters are commonly used, which are cumbersome to clean and maintain, and clogging significantly reduces steam flow. Temperature control systems are primarily passive, relying solely on reducing heating power and natural heat dissipation to regulate temperature.

[0004] Traditional steam boilers have several technical limitations: steam release relies on manual or electric valves, which are slow to respond and cannot automatically adjust the size of the steam outlet according to the pressure; anti-clogging measures mainly rely on fixed filters, which are inconvenient to clean and will lead to a decrease in steam flow after clogging; temperature control is passive, relying solely on reducing the heating power and natural heat dissipation, which results in a slow cooling response under high-temperature conditions, taking several minutes from adjustment to reaching the target, making it difficult to meet production needs. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a novel anti-clogging steam cooker.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel anti-clogging steam boiler, comprising a boiler, a fixed sleeve fixedly connected to the bottom wall of the boiler, a sealing cover provided at the top of the inner wall of the fixed sleeve, heating tubes fixedly connected to both ends of the bottom wall of the boiler, an exhaust pipe passing through and fixedly connected to the top of the sealing cover, a fixed column fixedly connected to the top of the exhaust pipe, a spring sleeved in the middle of the outer ring of the exhaust pipe, one end of the spring being fixedly connected to the bottom of the fixed column, the other end of the spring being fixedly connected to the sealing sleeve, the sealing sleeve passing through and slidably connected to the exhaust pipe, exhaust holes being provided at both ends of the inner wall of the exhaust pipe, a piston fixedly connected to the inner wall of the sealing sleeve, the piston being slidably connected to the inner wall of the exhaust pipe and the inner wall of the exhaust holes, a limit frame fixedly connected to one end of the top of the sealing cover, a fixed groove being provided at one end of the outer ring of the exhaust pipe, a filter plate being slidably connected inside the fixed groove, sealing gaskets fixedly connected to the top and bottom of the filter plate, elastic columns fixedly connected to both sides of the outer ring of the filter plate, and a temperature control component provided on the outer ring of the fixed sleeve.

[0007] As a further description of the above technical solution:

[0008] The temperature control component includes a spiral transmission tube, the outer ring of the fixing sleeve is fixedly connected to one side of the spiral transmission tube, and one end of the spiral transmission tube passes through and is fixedly connected to a water tank.

[0009] As a further description of the above technical solution:

[0010] A water pump is fixedly connected to the top center of the water tank, and the output end of the water pump is fixedly connected to the spiral transmission pipe.

[0011] As a further description of the above technical solution:

[0012] The water pump input end is fixedly connected to a connecting pipe, and the connecting pipe passes through and is fixedly connected to the water tank.

[0013] As a further description of the above technical solution:

[0014] A temperature sensor is fixedly connected to one side of the inner wall of the fixed sleeve, and a control console is fixedly connected to one side of the top of the water tank, with the temperature sensor electrically connected to the control console.

[0015] As a further description of the above technical solution:

[0016] The water tank is fixedly connected to both ends with evenly distributed heat dissipation fins, and each heat dissipation fin has a blower pipe that runs through and is fixedly connected to one side.

[0017] As a further description of the above technical solution:

[0018] A fan is fixedly connected to one side of the water tank, and the output end of the fan is connected to the air blowing pipe through and fixedly connected. The outer ring of the air blowing pipe has evenly distributed air outlet holes.

[0019] As a further description of the above technical solution:

[0020] A water inlet pipe is connected through and fixedly connected to one side of the outer ring of the fixed sleeve, and the water inlet pipe is connected through and fixedly connected to the boiler. A drain pipe is connected through and fixedly connected to the bottom of the boiler.

[0021] This utility model has the following beneficial effects:

[0022] 1. The present invention provides a novel anti-clogging steam cooker. Firstly, through the cooperation between the steam outlet pipe, the limiting frame, the spring, the steam outlet hole, the sealing sleeve, the piston, the fixing column, the filter plate, the elastic column, the sealing gasket, and the fixing groove, the steam outlet hole can be automatically opened to release steam when the internal pressure of the steam cooker is sufficient. The size of the steam outlet hole can be automatically adjusted according to the pressure. The filter plate can also be quickly disassembled for cleaning to prevent the filter plate from clogging.

[0023] 2. The present invention provides a novel anti-clogging steam pot, which, through the cooperation of a spiral transmission pipe, a water tank, a water pump, a temperature sensor, a control console, a blower pipe, heat dissipation fins, an air outlet, a fan, and a connecting pipe, can control the temperature inside the steam pot, quickly cool down when the temperature is too high, and dissipate heat from the coolant to prevent it from affecting the cooling rate. Attached Figure Description

[0024] Figure 1 This is a perspective view of a novel anti-clogging steam cooker proposed in this utility model;

[0025] Figure 2 This is a cross-sectional view of a novel anti-clogging steam cooker proposed in this utility model;

[0026] Figure 3 Exploded view of the steam outlet component of a novel anti-clogging steam cooker proposed in this utility model;

[0027] Figure 4 Exploded view of the filter assembly of a novel anti-clogging steam cooker proposed in this utility model;

[0028] Figure 5 This is a cross-sectional view of the water tank of a novel anti-clogging steam boiler proposed in this utility model.

[0029] Legend:

[0030] 1. Boiler; 2. Fixing sleeve; 3. Sealing cover; 4. Water inlet pipe; 5. Sewage pipe; 6. Heating element; 7. Gas outlet pipe; 8. Limiting frame; 9. Spring; 10. Gas outlet; 11. Sealing sleeve; 12. Piston; 13. Fixing column; 14. Filter plate; 15. Elastic column; 16. Sealing gasket; 17. Fixing groove; 18. Spiral transmission pipe; 19. Water tank; 20. Water pump; 21. Temperature sensor; 22. Control console; 23. Air duct; 24. Heat dissipation fins; 25. Air outlet; 26. Fan; 27. Connecting pipe. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0033] Reference Figure 1-5This utility model provides an embodiment of a novel anti-clogging steam boiler, comprising a boiler 1, a fixed sleeve 2 fixedly connected to the bottom wall of the boiler 1, a sealing cover 3 provided on the top of the inner wall of the fixed sleeve 2, heating tubes 6 fixedly connected to both ends of the bottom wall of the boiler 1, a steam outlet pipe 7 passing through and fixedly connected to the top of the sealing cover 3, a fixed column 13 fixedly connected to the top of the steam outlet pipe 7, a spring 9 sleeved in the middle of the outer ring of the steam outlet pipe 7, one end of the spring 9 fixedly connected to the bottom of the fixed column 13, and the other end of the spring 9 fixedly connected to a sealing sleeve 11, which passes through and slides through the steam outlet pipe 7. Steam outlet holes 10 are provided at both ends of the inner wall of the steam outlet pipe 7, and a piston 12 is fixedly connected to the inner wall of the sealing sleeve 11, which slides through the inner wall of the steam outlet pipe 7 and the inner wall of the steam outlet holes 10. Through the linkage of the spring 9, the sealing sleeve 11, the piston 12, and the steam outlet holes 10, the steam discharge is automatically adjusted, effectively balancing the pressure inside the boiler 1, avoiding sudden pressure rises that could cause safety hazards, and ensuring... The equipment operates safely and outputs steam stably to meet the pressure requirements of downstream steam-using equipment. A limiting frame 8 is fixedly connected to one end of the top of the sealing cover 3. A fixing groove 17 is provided at one end of the outer ring of the outlet pipe 7. A filter plate 14 is slidably connected inside the fixing groove 17. Sealing gaskets 16 are fixedly connected to the top and bottom of the filter plate 14. Elastic columns 15 are fixedly connected to both sides of the outer ring of the filter plate 14. By pressing the elastic columns 15 inward, the filter plate 14 can be slid into the fixing groove 17. Then, stopping the pressing of the elastic columns 15 causes the elastic force of the elastic columns 15 to return to its original position, limiting the filter plate 14 on the inner wall of the limiting frame 8. The filter plate 14 can be quickly disassembled by reversing the operation. The design of the filter plate 14, combined with the elastic columns 15 and sealing gaskets 16, can efficiently intercept impurities in the steam and is easy to disassemble and clean, significantly reducing the risk of pipeline blockage, reducing downtime due to blockage, improving the continuous operating efficiency of the equipment, and reducing maintenance costs. A temperature control component is provided on the outer ring of the fixing sleeve 2.

[0034] The temperature control component includes a spiral transmission tube 18. A fixed sleeve 2 is fixedly connected to one side of the spiral transmission tube 18. One end of the spiral transmission tube 18 passes through and is fixedly connected to a water tank 19. The water tank 19 contains coolant and has a water inlet at its top. A water pump 20 is fixedly connected to the middle of the top of the water tank 19, with its output end fixedly connected to the spiral transmission tube 18. A connecting pipe 27 is fixedly connected to the input end of the water pump 20, passing through and being fixedly connected to the water tank 19. A temperature sensor 21 is fixedly connected to one side of the inner wall of the fixed sleeve 2. A control panel 22 is fixedly connected to one side of the top of the water tank 19, and the temperature sensor 21 is electrically connected to the control panel 22. The temperature sensor 21 monitors the internal temperature of the boiler 1 in real time and transmits the data to the control panel 22. When the temperature exceeds a preset threshold, the control panel 22 activates the water pump 20. The coolant in the water tank 19 is drawn into the water pump through the connecting pipe 27 and then flows through the spiral transmission tube 18 around the outer ring of the fixed sleeve 2, absorbing heat conducted by the boiler 1. After absorbing heat, the coolant flows back to the water tank 19, completing one cycle of heat dissipation. The water tank 19 has uniformly distributed heat dissipation fins 24 fixedly connected to both ends. Each heat dissipation fin 24 has a blower duct 23 that runs through and is fixedly connected to one side. A fan 26 is fixedly connected to one side of the water tank 19, and the output end of the fan 26 runs through and is fixedly connected to the blower duct 23. The blower duct 23 has uniformly distributed air outlet holes 25 on its outer ring. The heat dissipation fins 24 at both ends of the water tank 19, together with the fan 26, further enhance heat dissipation. The fan 26 blows air into the air duct 23, and the air is discharged through the air outlets 25 evenly distributed on the outer ring of the duct. The air blows in a direction to the heat dissipation fins 24, quickly removing the heat transferred to the fins by the coolant, and preventing the coolant temperature from rising and affecting the cooling rate. A water inlet pipe 4 is connected through and fixedly connected to one side of the outer ring of the fixed sleeve 2. A valve is provided on the outer ring of the water inlet pipe 4, and the water inlet pipe 4 is connected through and fixedly connected to the boiler 1. Water is injected into the boiler 1 through the water inlet pipe. A drain pipe 5 is connected through and fixedly connected to the bottom of the boiler 1, and a valve is provided on the outer ring of the drain pipe 5. Impurities and wastewater are discharged from the drain pipe 5.

[0035] Working Principle: First, the operator opens the inlet valve 4, allowing external water to flow into boiler 1. Once the water level reaches the preset standard, the valve is closed to stop water injection, providing sufficient water for steam generation. The heating pipes 6 at both ends of the bottom wall of boiler 1 are energized and heat up, vaporizing the water into steam. As steam is continuously generated, the pressure inside boiler 1 gradually increases. When the pressure inside boiler 1 increases to a certain level, the steam pushes the sealing sleeve 11 upward against the elastic force of spring 9, causing piston 12 to move synchronously, exposing the vent holes 10 on both sides of the inner wall of the vent pipe 7. At this time, the steam is discharged through the vent holes 10 and enters the subsequent use stage. When the pressure decreases, spring 9 returns to its original position, pushing the sealing sleeve 11 and piston 12 downward, resealing the vent holes 10. This automatic adjustment mechanism ensures stable pressure inside boiler 1 and avoids the risk of overpressure. During the discharge process, the steam flows through the filter plate 14. The filter plate 14 is fixed in the fixing groove 17 of the vent pipe 7 by elastic pillars 15 and sealed by sealing gaskets 16 to ensure airtightness. The filter plate 14 intercepts impurities in the steam, preventing them from entering the piping system and causing blockages. When cleaning is required, the filter plate 14 can be quickly removed by squeezing the elastic column 15 inward. The temperature sensor 21 monitors the internal temperature of the boiler 1 in real time and transmits the data to the control console 22. If the temperature exceeds the preset threshold, the control console 22 starts the water pump 20 and the fan 26. The water pump 20 draws the coolant from the water tank 19 through the connecting pipe 27, and after passing through the spiral transmission pipe 18 around the outer ring of the fixing sleeve 2, it absorbs the heat conducted by the boiler 1 and flows back to the water tank 19. The fan 26 blows air into the air duct 23 and blows it directionally through the air outlet 25 onto the heat dissipation fins 24, accelerating the heat dissipation process of the coolant and ensuring the efficient operation of the temperature control system. After processing, the drain pipe 5 valve is opened, and the dirt, impurities, and residual wastewater deposited at the bottom are discharged using the pressure inside the boiler 1 or external auxiliary equipment, avoiding affecting the steam quality and equipment performance.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel anti-clogging steam boiler, comprising a boiler (1), characterized in that: The boiler (1) is fixedly connected to a fixed sleeve (2) at the bottom wall. A sealing cover (3) is provided on the top of the inner wall of the fixed sleeve (2). Heating tubes (6) are fixedly connected to both ends of the bottom wall of the boiler (1). An exhaust pipe (7) is fixedly connected through the top of the sealing cover (3). A fixed column (13) is fixedly connected to the top of the exhaust pipe (7). A spring (9) is sleeved in the middle of the outer ring of the exhaust pipe (7). One end of the spring (9) is fixedly connected to the bottom of the fixed column (13). A sealing sleeve (11) is fixedly connected to the other end of the spring (9). The sealing sleeve (11) is slidably connected through the exhaust pipe (7). The inner wall of the exhaust pipe (7) Both ends of the sealing sleeve (11) are provided with air vents (10). A piston (12) is fixedly connected to the inner wall of the sealing sleeve (11). The piston (12) is slidably connected to the inner wall of the air vent pipe (7) and the inner wall of the air vent (10). A limit frame (8) is fixedly connected to the top end of the sealing cover (3). A fixing groove (17) is provided at one end of the outer ring of the air vent pipe (7). A filter plate (14) is slidably connected inside the fixing groove (17). A sealing gasket (16) is fixedly connected to the top and bottom of the filter plate (14). An elastic column (15) is fixedly connected to both sides of the outer ring of the filter plate (14). A temperature control component is provided on the outer ring of the fixing sleeve (2).

2. The novel anti-clogging steam cooker according to claim 1, characterized in that: The temperature control component includes a spiral transmission tube (18), the outer ring of the fixing sleeve (2) is fixedly connected to one side of the spiral transmission tube (18), and one end of the spiral transmission tube (18) is connected to a water tank (19).

3. A novel anti-clogging steam cooker according to claim 2, characterized in that: A water pump (20) is fixedly connected to the middle of the top of the water tank (19), and the output end of the water pump (20) is fixedly connected to the spiral transmission pipe (18).

4. A novel anti-clogging steam cooker according to claim 3, characterized in that: The water pump (20) has a fixed connection to a connecting pipe (27) at its input end, and the connecting pipe (27) passes through and is fixedly connected to the water tank (19).

5. A novel anti-clogging steam cooker according to claim 2, characterized in that: A temperature sensor (21) is fixedly connected to one side of the inner wall of the fixed sleeve (2), and a control console (22) is fixedly connected to one side of the top of the water tank (19), and the temperature sensor (21) is electrically connected to the control console (22).

6. A novel anti-clogging steam cooker according to claim 2, characterized in that: The water tank (19) has uniformly distributed heat dissipation fins (24) fixedly connected to both ends, and each heat dissipation fin (24) has a blower pipe (23) connected through and fixedly connected to one side.

7. A novel anti-clogging steam cooker according to claim 6, characterized in that: A fan (26) is fixedly connected to one side of the water tank (19), and the output end of the fan (26) is connected to the air blowing pipe (23) through and fixedly connected. The air blowing pipe (23) has evenly distributed air outlet holes (25) on its outer ring.

8. A novel anti-clogging steam cooker according to claim 1, characterized in that: The outer ring of the fixed sleeve (2) is connected to a water inlet pipe (4) through and fixedly connected to the boiler (1), and the bottom of the boiler (1) is connected to a sewage pipe (5).

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