A clean room purification ventilation device facilitating replacement of filter screen
Patent Information
- Application Number
- CN202522358555.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]对洁净室通风管道内部更换滤网时,通常需要逐个拧下多个螺钉、拆卸压条或松开卡扣,一次更换可能需数十分钟,严重影响洁净室正常运行,尤其在制药、半导体等连续生产场景中,导致产能损失,复杂拆卸流程易导致维护延迟或遗漏,滤网超期服役,降低过滤效率,影响洁净等级
1、通过设置的磁吸机构,磁吸结构可替代传统的螺钉、卡扣或压条固定方式,使滤网模块的安装与拆卸变为“一贴即合、一拉即开”的操作,工作人员无需工具即可在几秒钟内完成滤板更换,磁力分布均匀,避免传统机械固定因受力不均导致的局部漏风;
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Figure CN224787310U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleanroom purification and ventilation technology, specifically a cleanroom purification and ventilation device that facilitates filter replacement. Background Technology
[0002] A cleanroom is a dedicated space that uses engineering techniques to strictly control environmental parameters such as airborne particles, microorganisms, temperature, humidity, pressure, airflow distribution, noise, vibration, and lighting in order to meet the high cleanliness requirements of specific industrial production or scientific experiments.
[0003] When replacing filters inside cleanroom ventilation ducts, it is usually necessary to unscrew multiple screws, remove pressure strips, or loosen clips. A single replacement may take tens of minutes, which seriously affects the normal operation of the cleanroom. This is especially true in continuous production scenarios such as pharmaceuticals and semiconductors, leading to production capacity loss. The complex disassembly process can easily cause maintenance delays or omissions, resulting in filters exceeding their service life, reducing filtration efficiency, and affecting the cleanliness level.
[0004] Therefore, this utility model provides a cleanroom purification and ventilation device that facilitates filter replacement, in order to solve the above-mentioned problems. Utility Model Content
[0005] This invention provides a cleanroom purification and ventilation device with easy filter replacement, aiming to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleanroom purification and ventilation device that facilitates filter replacement, comprising a ventilation duct, a groove on the front of the ventilation duct, a magnetic attraction mechanism hinged at the edge of the groove via a hinge, connecting plates fixedly connected to both sides of the ventilation duct, and a pushing mechanism fixedly connected to the outer surface of the connecting plates; The magnetic suction mechanism includes a magnetic suction plate. The outer surface of the magnetic suction plate is magnetically attracted to the inside of the groove on the front of the ventilation duct. A square groove for installing a viewing panel is opened in the middle of the magnetic suction plate. A magnetic block is fixedly connected to the surface of the magnetic suction plate. A magnetic strip is fixedly connected to the inner side wall of the ventilation duct. The magnetic strip is magnetically attracted to the magnetic suction plate. A hole groove for installing a pushing mechanism is opened inside the viewing panel.
[0007] As a preferred technical solution of this application, the pushing mechanism includes a miniature electric push rod. The outer surface of the miniature electric push rod is fixedly connected to the outer surface of the connecting plate through a bracket ring. One end of the miniature electric push rod is fixedly connected to a pushing rod, and one end of the pushing rod is fixedly connected to a rotating block. The middle part of the rotating block is rotatably connected to a rotating component through a rotating rod. One end of the rotating component is fixedly connected to the outer surface of the visible panel.
[0008] As a preferred technical solution of this application, the pushing mechanism includes a sleeve, the outer surface of which is fixedly connected to the inside of the slot, one end of which is fixedly connected to a base, a circular hole is opened in the middle of the base, a threaded rod is threadedly connected to the inside of the sleeve, and a magnetic suction piece A is fixedly connected to one end of the threaded rod.
[0009] As a preferred technical solution of this application, a connecting frame is fixedly connected to the inner wall of the ventilation duct, a fixing plate is fixedly connected to the inner side wall of the connecting frame, and a B magnetic suction piece is fixedly connected to the middle of the fixing plate.
[0010] As a preferred technical solution of this application, a filter plate is overlapped on the front of the connecting frame, and both sides of the filter plate are magnetically connected by magnetic pressing through magnetic sheet A and magnetic sheet B.
[0011] As a preferred technical solution of this application, a filter screen is fixedly connected inside the ventilation duct, and the filter screen is arranged in a linear array inside the ventilation duct.
[0012] The beneficial effects of this utility model are as follows: 1. Through the magnetic attraction mechanism, the magnetic structure can replace the traditional screw, buckle or pressure strip fixing method, making the installation and removal of the filter module a "one-stick-fit, one-pull-open" operation. The staff can replace the filter plate in a few seconds without tools. The magnetic force is evenly distributed, avoiding local air leakage caused by uneven force in traditional mechanical fixing. 2. Through the set push mechanism, the magnetic plate can be pushed open quickly and smoothly without the need for manual prying, rotation or loosening of multiple fasteners. The push mechanism provides concentrated and controllable thrust to overcome static friction and sealing resistance, reducing the burden of manual operation. During the closing process, the push mechanism can be reversed to act as a "pressing mechanism" to press the sealing door back to its original position evenly, ensuring that the sealing strips on all sides fully fit the box interface. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation of the filter plate in this utility model; Figure 3 This is a schematic diagram of the installation of the threaded rod in this utility model; Figure 4 This is a schematic diagram of the structure of the miniature electric actuator in this utility model; Figure 5 This is a schematic diagram of the installation of magnetic plate B in this utility model; Figure 6 This is a cross-sectional schematic diagram of the ventilation duct in this utility model.
[0014] In the picture: 1. Ventilation duct; 2. Connecting plate; 3. Magnetic plate; 4. Visible panel; 5. Magnetic block; 6. Magnetic strip; 7. Miniature electric push rod; 8. Push rod; 9. Rotating block; 10. Rotating component; 11. Sleeve; 12. Chassis; 13. Threaded rod; 14. A magnetic plate; 15. Connecting frame; 16. Fixing plate; 17. B magnetic plate; 18. Filter plate; 19. Filter screen. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] This utility model provides a cleanroom purification and ventilation device with an easy-to-replace filter, such as... Figures 1-6 As shown, a cleanroom purification and ventilation device that facilitates filter replacement includes a ventilation duct 1. A groove is provided on the front of the ventilation duct 1, and a magnetic suction mechanism is hinged to the edge of the groove via a hinge. Connecting plates 2 are fixedly connected to both sides of the ventilation duct 1, and a pushing mechanism is fixedly connected to the outer surface of the connecting plates 2. The magnetic suction mechanism includes a magnetic suction plate 3. The outer surface of the magnetic suction plate 3 is magnetically attracted to the inside of the groove on the front of the ventilation duct 1. A square groove for installing a visible panel 4 is opened in the middle of the magnetic suction plate 3. A magnetic block 5 is fixedly connected to the surface of the magnetic suction plate 3. A magnetic strip 6 is fixedly connected to the inner side wall of the ventilation duct 1. The magnetic strip 6 is magnetically attracted to the magnetic suction plate 3. A hole groove for installing a pushing mechanism is opened inside the visible panel 4. The magnetic suction structure can replace the traditional screw, buckle or pressure strip fixing method, making the installation and removal of the filter module a "one-click to fit, one-click to open" operation. The staff can replace the filter plate 18 in a few seconds without tools. The magnetic force is evenly distributed, avoiding local air leakage caused by uneven force in traditional mechanical fixing.
[0017] The pushing mechanism includes a miniature electric push rod 7. The outer surface of the miniature electric push rod 7 is fixedly connected to the outer surface of the connecting plate 2 via a bracket ring. One end of the miniature electric push rod 7 is fixedly connected to a pushing rod 8. One end of the pushing rod 8 is fixedly connected to a rotating block 9. The middle of the rotating block 9 is rotatably connected to a rotating component 10 via a rotating rod. One end of the rotating component 10 is fixedly connected to the outer surface of the visible panel 4. The pushing mechanism can quickly and smoothly push the magnetic plate 3 open without manually prying, rotating, or loosening multiple fasteners. The pushing mechanism provides concentrated and controllable thrust to overcome static friction and sealing resistance, reducing the burden of manual operation. During the closing process, the pushing mechanism can be reversed to act as a "pressing mechanism" to evenly press the sealing door back to its original position, ensuring that the sealing strips around the box fully fit the interface.
[0018] The pushing mechanism includes a sleeve 11, the outer surface of which is fixedly connected to the inside of the slot. One end of the sleeve 11 is fixedly connected to a base 12, and a round hole is opened in the middle of the base 12. A threaded rod 13 is threadedly connected inside the sleeve 11. A magnetic suction piece 14 is fixedly connected to one end of the threaded rod 13. A connecting frame 15 is fixedly connected to the inner wall of the ventilation duct 1. A fixing piece 16 is fixedly connected to the inner side wall of the connecting frame 15. A magnetic suction piece 17 is fixedly connected to the middle of the fixing piece 16. The threaded rod 13 is screwed into the inside of the sleeve 11. The threaded rod 13 drives the magnetic suction piece 14 to rotate inside the sleeve 11, pushing the magnetic suction piece 14 to push the filter plate 18, so that the magnetic suction piece 14 and the magnetic suction piece 17 on the fixing piece 16 on the surface of the connecting frame 15 are magnetically connected, and the filter plate 18 is snapped and fixed, thus completing the replacement of the filter plate 18.
[0019] The front of the connecting frame 15 is overlapped with a filter plate 18. Both sides of the filter plate 18 are magnetically connected by magnetic clamping through A magnetic sheet 14 and B magnetic sheet 17. The filter plate 18 is connected by magnetic clamping to avoid damage to the filter plate 18 caused by bolt connection, which would lead to the filter plate 18 breaking and affect the filtration effect.
[0020] A filter screen 19 is fixedly connected inside the ventilation duct 1. The filter screen 19 is arranged in a linear array inside the ventilation duct 1. The filter screen 19 is distributed in a dispersed manner in the ventilation duct 1, which can enhance the filtration effect.
[0021] Specifically, when filter plate 18 needs to be replaced, the miniature electric push rod 7 is activated. The miniature electric push rod 7 drives the push rod 8 to extend and retract back and forth. During this extension and retraction, the push rod 8 drives the rotating block 9 and rotating component 10 to push forward. The rotating component 10 then pulls open the magnetic suction plate 3, separating it from the magnetic strip 6 on the inner wall of the ventilation duct 1. After the magnetic suction plate 3 is opened, the filter plate 18 inside the ventilation duct 1 is removed, and a new filter plate 18 is replaced. The filter plate 18 is placed on the connecting frame 15, and the miniature electric push rod 7 is activated to extend and retract the magnetic suction plate 3 inward, connecting the magnetic suction plate 3 to the ventilation duct 1. The magnetic strips 6 on the inner wall of the air duct 1 are magnetically connected, and the magnetic force is distributed by the magnetic block 5. The magnetic force is evenly distributed, avoiding local air leakage caused by uneven force due to traditional mechanical fixation. After the magnetic plate 3 and the visible plate 4 are covered on the surface of the ventilation duct 1, the threaded rod 13 is screwed into the sleeve 11. The threaded rod 13 drives the A magnetic plate 14 to rotate in the sleeve 11, pushing the A magnetic plate 14 against the filter plate 18, so that the A magnetic plate 14 is magnetically connected to the B magnetic plate 17 on the fixing plate 16 on the surface of the connecting frame 15, and the filter plate 18 is snapped and fixed, completing the replacement of the filter plate 18.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A cleanroom ventilation device with easy-to-replace filter screen, comprising a ventilation duct (1), characterized in that: The ventilation duct (1) has a groove on its front side, and a magnetic attraction mechanism is hinged at the edge of the groove. Both sides of the ventilation duct (1) are fixedly connected to a connecting plate (2), and a pushing mechanism is fixedly connected to the outer surface of the connecting plate (2). The magnetic suction mechanism includes a magnetic suction plate (3), the outer surface of which is magnetically attracted to the inside of the groove on the front of the ventilation duct (1). A square groove for installing a viewing plate (4) is provided in the middle of the magnetic suction plate (3). A magnetic block (5) is fixedly connected to the surface of the magnetic suction plate (3). A magnetic strip (6) is fixedly connected to the inner wall of the ventilation duct (1). The magnetic strip (6) is magnetically attracted to the magnetic suction plate (3). A hole groove for installing a pushing mechanism is provided inside the viewing plate (4).
2. The cleanroom purification and ventilation device with easy filter replacement according to claim 1, characterized in that: The pushing mechanism includes a miniature electric push rod (7), the outer surface of which is fixedly connected to the outer surface of the connecting plate (2) via a bracket ring. One end of the miniature electric push rod (7) is fixedly connected to a push rod (8), and one end of the push rod (8) is fixedly connected to a rotating block (9). The middle part of the rotating block (9) is rotatably connected to a rotating component (10) via a rotating rod. One end of the rotating component (10) is fixedly connected to the outer surface of the visible panel (4).
3. A cleanroom purification and ventilation device with easily replaceable filters according to claim 1, characterized in that: The pushing mechanism includes a sleeve (11), the outer surface of which is fixedly connected to the inside of the slot, one end of which is fixedly connected to a base plate (12), a round hole is opened in the middle of the base plate (12), and a threaded rod (13) is threadedly connected inside the sleeve (11), and one end of the threaded rod (13) is fixedly connected to an A magnetic suction piece (14).
4. A cleanroom purification and ventilation device with easily replaceable filter screen according to claim 1, characterized in that: The ventilation duct (1) is fixedly connected to a connecting frame (15), and a fixing plate (16) is fixedly connected to the inner side wall of the connecting frame (15). A magnetic suction plate (17) is fixedly connected to the middle of the fixing plate (16).
5. A cleanroom purification and ventilation device with easily replaceable filters according to claim 4, characterized in that: The front of the connecting frame (15) is overlapped with a filter plate (18), and both sides of the filter plate (18) are magnetically connected by magnetic compression through A magnetic sheet (14) and B magnetic sheet (17).
6. A cleanroom purification and ventilation device with easily replaceable filter screen according to claim 1, characterized in that: A filter screen (19) is fixedly connected inside the ventilation duct (1), and the filter screen (19) is arranged in a linear array inside the ventilation duct (1).