Stainless steel ball cooling and forming device
Patent Information
- Application Number
- CN202522361773.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]目前，不锈钢丸的冷却成型方式主要包括自然冷却、水冷冷却和风冷冷却三类，其中，采用水冷较为常见，水冷能够更快速的对钢丸进行降温，但是冷却水与高温不锈钢丸接触时，虽然能够快速冷却，但是也会讲钢丸上的杂质一同带到水中，导致冷却水不能够循环使用，造成了水资源的浪费，增加了生产成本
本实用新型，通过冷却机构和过滤箱配合使用，将通过离心甩出来的不锈钢丸颗粒倒入冷却框中，然后将冷却框放置到冷却槽内部，通过冷却槽内部的冷却水直接对不锈钢丸颗粒进行冷却，实现快速的冷却和成型，再通过启动电动推杆和电机使搅拌杆伸入冷却框中对冷却后的不锈钢丸进行搅拌，从而将不锈钢丸上的杂质洗刷下来，不锈钢丸冷却加工完成后，通过手提杆将冷却框取出，开启单向阀将冷却水连通杂质排入过滤箱中对杂质进行过滤，从而实现冷却水的循环利用，避免造成水资源的浪费，降低生产成本。
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Figure CN224787475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stainless steel shot technology, specifically to a stainless steel shot cooling and forming device. Background Technology
[0002] Stainless steel shot, as a high-strength and high-wear-resistant metal abrasive, is widely used in machinery manufacturing, automotive parts processing, steel structure surface treatment, and casting sand removal. The roundness, hardness uniformity, and surface finish of the product directly affect the quality of subsequent processing and the effect of use. Cooling and forming is one of the core processes in the production of stainless steel shot, and the rationality of the process and the performance of the equipment directly determine the final product performance and production efficiency of stainless steel shot.
[0003] Currently, the cooling and forming methods for stainless steel shot mainly include three types: natural cooling, water cooling, and air cooling. Among them, water cooling is more common. Water cooling can cool the steel shot more quickly. However, when the cooling water comes into contact with the high-temperature stainless steel shot, although it can cool it quickly, it will also carry impurities from the steel shot into the water. This means that the cooling water cannot be recycled, resulting in a waste of water resources and increased production costs.
[0004] Therefore, I offer a stainless steel shot cooling and forming apparatus to address the shortcomings of existing technologies. Utility Model Content
[0005] To address the aforementioned technical problems, this application provides a stainless steel shot cooling and forming device, comprising a support frame, a support plate fixedly connected to the inner side of the support frame, a filter box fixedly connected to the top of the support plate, a communication opening fixedly opened at the center of the top of the filter box, a cooling mechanism provided on the top of the support frame, the cooling mechanism comprising a cooling box fixedly connected to the top of the support frame, a cooling groove fixedly opened at the top of the cooling box, a cooling frame provided inside the cooling groove, a carrying rod fixedly connected to the top of both sides of the cooling frame, a filter plate fixedly connected to the bottom of the inside of the cooling frame, an L-shaped bracket fixedly connected to the rear end of the cooling box, an electric push rod fixedly connected to the top of the L-shaped bracket, and a water inlet fixedly opened on the top of the side of the cooling box.
[0006] In some embodiments, a water storage funnel is fixedly connected to the bottom of the cooling box, a drain pipe is fixedly connected to the center of the bottom of the water storage funnel, a one-way valve is fixedly sleeved on the outside of the drain pipe, a drive rod is provided on the inside of the cooling frame, a motor is provided on the top of the drive rod, and a plurality of stirring rods distributed equidistantly in the upper and lower positions are fixedly sleeved on the outside of the drive rod.
[0007] In some embodiments, the cooling frame is slidably connected to the inner wall of the cooling tank, and the top of the motor is fixedly connected to the output end of the electric push rod, and the output end of the motor is fixedly connected to the stirring rod.
[0008] In some embodiments, the bottom of the drain pipe is fixedly connected to a communication port opened at the center of the top of the filter box.
[0009] In some embodiments, a slot is fixedly opened at the front end of the filter box, and sliding grooves are fixedly opened on both sides inside the slot. A filter drawer is provided inside the slot, and sliding rods are fixedly connected to both sides of the filter drawer. A filter screen is fixedly connected to the bottom inside the filter drawer, and a baffle is fixedly connected to the front end of the filter drawer. A connecting pipe is fixedly connected to both the front and rear sides of the filter box.
[0010] In some embodiments, a water storage cooling tank is fixedly connected to the side of the support frame, a water pump is fixedly connected to the top center of the water storage cooling tank, a water pumping pipe is fixedly connected to the output end of the water pump, and a plurality of semiconductor cold slices distributed vertically and horizontally are fixedly connected to the side of the water storage cooling tank.
[0011] In some embodiments, the output end of the pumping pipe is fixedly connected to the inlet, and the water storage cooling tank is connected to the output end of the connecting pipe.
[0012] In some embodiments, the cold end of the semiconductor cold slice is located inside the water storage cooling tank, and the hot end of the semiconductor cold slice extends to the outside of the water storage cooling tank.
[0013] This utility model has at least the following beneficial effects: This invention utilizes a cooling mechanism and a filter box in conjunction. Stainless steel shot particles, centrifuged and ejected, are poured into a cooling frame, which is then placed inside a cooling tank. The cooling water inside the tank directly cools the stainless steel shot particles, achieving rapid cooling and shaping. An electric push rod and motor are then activated to insert a stirring rod into the cooling frame to agitate the cooled stainless steel shot, washing away impurities. After the stainless steel shot cooling process is complete, the cooling frame is removed using a handle, and a one-way valve is opened to allow the cooling water to flow into the filter box to filter the impurities. This achieves water recycling, preventing water waste and reducing production costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the cooling mechanism of this utility model; Figure 3 This is a schematic diagram of the overall structure of the stirring rod of this utility model; Figure 4 This is a schematic diagram of the overall structure of the cooling frame of this utility model; Figure 5 This is a schematic diagram of the overall structure of the cooling water recovery device of this utility model; Figure 6 This is a schematic diagram of the internal structure of the water storage cooling tank of this utility model.
[0015] In the diagram: 1. Support frame; 101. Support plate; 102. Filter box; 103. Connecting port; 104. Slot; 105. Slide groove; 106. Filter drawer; 107. Slide rod; 108. Filter screen; 109. Baffle; 110. Connecting pipe; 2. Water storage and cooling tank; 201. Water pump; 202. Water pumping pipe; 203. Semiconductor cold chip; 3. Cooling mechanism; 301. Cooling box; 302. Cooling tank; 303. Cooling frame; 304. Hand handle; 305. Filter plate; 306. L-shaped bracket; 307. Electric push rod; 308. Water inlet; 309. Water storage funnel; 310. Sewage pipe; 311. One-way valve; 312. Motor; 313. Drive rod; 314. Stirring rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example 1: Please refer to Figure 1-4 This utility model provides a technical solution: a stainless steel shot cooling and forming device, including a support frame 1, a support plate 101 fixedly connected to the inner side of the support frame 1, a filter box 102 fixedly connected to the top of the support plate 101, a connecting port 103 fixedly opened at the center of the top of the filter box 102, a cooling mechanism 3 set on the top of the support frame 1, the cooling mechanism 3 including a cooling box 301 fixedly connected to the top of the support frame 1, a cooling groove 302 fixedly opened at the top of the cooling box 301, a cooling frame 303 provided inside the cooling groove 302, a carrying rod 304 fixedly connected to the top of both sides of the cooling frame 303, a filter plate 305 fixedly connected to the bottom of the cooling frame 303, an L-shaped bracket 306 fixedly connected to the rear end of the cooling box 301, an electric push rod 307 fixedly connected to the top of the L-shaped bracket 306, and a water inlet 308 fixedly opened on the top of the side of the cooling box 301, realizing rapid cooling and forming, realizing the recycling of cooling water, avoiding water waste, and reducing production costs.
[0018] A water storage funnel 309 is fixedly connected to the bottom of the cooling box 301. A drain pipe 310 is fixedly connected to the center of the bottom of the water storage funnel 309. A one-way valve 311 is fixedly sleeved on the outside of the drain pipe 310. A drive rod 313 is provided inside the cooling frame 303. A motor 312 is provided on the top of the drive rod 313. Several stirring rods 314 distributed vertically and vertically are fixedly sleeved on the outside of the drive rod 313. The cooling frame 303 is slidably connected to the inner wall of the cooling tank 302. The top of the motor 312 is fixedly connected to the output end of the electric push rod 307. The output end of the motor 312 is fixedly connected to the stirring rods 314. The bottom of the drain pipe 310 is fixedly connected to the communication port 103 opened at the center of the top of the filter box 102, which will be centrifugally ejected. The stainless steel shot granules are poured into the cooling frame 303, and then the cooling frame 303 is placed inside the cooling tank 302. The stainless steel shot granules are directly cooled by the cooling water inside the cooling tank 302, achieving rapid cooling and forming. Then, by activating the electric push rod 307 and the motor 312, the stirring rod 314 is inserted into the cooling frame 303 to stir the cooled stainless steel shot, thereby washing off the impurities on the stainless steel shot. After the stainless steel shot cooling and processing is completed, the cooling frame 303 is taken out by the lifting rod 304, and the one-way valve 311 is opened to allow the cooling water to flow into the filter box 102 to filter the impurities, thereby realizing the recycling of cooling water, avoiding the waste of water resources, and reducing production costs.
[0019] Example 2: Please refer to Figure 5-6This utility model provides a technical solution: a slot 104 is fixedly opened at the front end of the filter box 102, and sliding grooves 105 are fixedly opened on both sides inside the slot 104. A filter drawer 106 is provided inside the slot 104, and sliding rods 107 are fixedly connected to both sides of the filter drawer 106. A filter screen 108 is fixedly connected to the bottom of the filter drawer 106, and a baffle 109 is fixedly connected to the front end of the filter drawer 106. Connecting pipes 110 are fixedly connected to both the front and rear sides of the filter box 102. A water storage cooling box 2 is fixedly connected to the side of the support frame 1. A water pump 201 is fixedly connected to the top center of the water storage cooling box 2. A water pump pipe 202 is fixedly connected to the output end of the water pump 201. Several equally spaced vertically spaced... The semiconductor cold chip 203 is fixedly connected to the water inlet 308 at the output end of the water pump 202, and the water storage cooling tank 2 is connected to the output end of the connecting pipe 110. The cold end of the semiconductor cold chip 203 is located inside the water storage cooling tank 2, and the hot end of the semiconductor cold chip 203 extends to the outside of the water storage cooling tank 2. The cooling water entering the filter box 102 is filtered by the filter screen 108 set inside the filter drawer 106, which retains impurities in the filter drawer 106. The filter drawer 106 can be directly removed later to clean the impurities. The cooling water with the impurities removed enters the water storage cooling tank 2. The cold end of the semiconductor cold chip 203 absorbs the temperature of the cooling water to achieve cooling, so that the cooling task can continue and the water can be recycled.
[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stainless steel shot cooling and forming device, comprising a support frame (1), characterized in that: A support plate (101) is fixedly connected to the inner side of the support frame (1). A filter box (102) is fixedly connected to the top of the support plate (101). A communication port (103) is fixedly opened at the center of the top of the filter box (102). A cooling mechanism (3) is provided on the top of the support frame (1). The cooling mechanism (3) includes a cooling box (301) fixedly connected to the top of the support frame (1). A cooling groove (302) is fixedly opened at the top of the cooling box (301). A cooling frame (303) is provided inside the cooling groove (302). A handle (304) is fixedly connected to the top of both sides of the cooling frame (303). A filter plate (305) is fixedly connected to the bottom of the cooling frame (303). An L-shaped bracket (306) is fixedly connected to the rear end of the cooling box (301). An electric push rod (307) is fixedly connected to the top of the L-shaped bracket (306). A water inlet (308) is fixedly opened on the top of the side of the cooling box (301).
2. The stainless steel shot cooling and forming apparatus according to claim 1, characterized in that: The bottom of the cooling box (301) is fixedly connected to a water storage funnel (309), and a drain pipe (310) is fixedly connected to the center of the bottom of the water storage funnel (309). A one-way valve (311) is fixedly sleeved on the outside of the drain pipe (310). A drive rod (313) is provided on the inside of the cooling frame (303). A motor (312) is provided on the top of the drive rod (313). Several stirring rods (314) are fixedly sleeved on the outside of the drive rod (313) and are distributed vertically and horizontally.
3. The stainless steel shot cooling and forming apparatus according to claim 2, characterized in that: The cooling frame (303) is slidably connected to the inner wall of the cooling tank (302), and the top of the motor (312) is fixedly connected to the output end of the electric push rod (307), and the output end of the motor (312) is fixedly connected to the stirring rod (314).
4. The stainless steel shot cooling and forming apparatus according to claim 2, characterized in that: The bottom of the drain pipe (310) is fixedly connected to the communication port (103) opened at the center of the top of the filter box (102).
5. The stainless steel shot cooling and forming apparatus according to claim 1, characterized in that: The filter box (102) has a slot (104) fixedly opened at the front end. Slide grooves (105) are fixedly opened on both sides inside the slot (104). A filter drawer (106) is provided inside the slot (104). Slide rods (107) are fixedly connected to both sides of the filter drawer (106). A filter screen (108) is fixedly connected to the bottom inside the filter drawer (106). A baffle (109) is fixedly connected to the front end of the filter drawer (106). A connecting pipe (110) is fixedly connected to both the front and rear sides of the filter box (102).
6. The stainless steel shot cooling and forming apparatus according to claim 5, characterized in that: The support frame (1) is fixedly connected to a water storage cooling tank (2) on its side. A water pump (201) is fixedly connected to the center of the top of the water storage cooling tank (2). A water pump pipe (202) is fixedly connected to the output end of the water pump (201). Several semiconductor cold slices (203) are fixedly connected to the side of the water storage cooling tank (2) in an equidistant arrangement.
7. The stainless steel shot cooling and forming apparatus according to claim 6, characterized in that: The output end of the pumping pipe (202) is fixedly connected to the inlet (308), and the water storage cooling tank (2) is connected to the output end of the connecting pipe (110).
8. The stainless steel shot cooling and forming apparatus according to claim 6, characterized in that: The cold end of the semiconductor cold chip (203) is located inside the water storage cooling tank (2), and the hot end of the semiconductor cold chip (203) extends to the outside of the water storage cooling tank (2).