A three-in-one drying machine
Patent Information
- Application Number
- CN202521814226.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-26
AI Technical Summary
[0005]解决现有干燥机功能单一、干燥效率低、能源浪费、物料残留清理不便以及设备易磨损等问题,实现搅拌、干燥和余热回收功能的一体化,提高干燥效率,降低能耗,延长设备使用寿命
多功能一体化:本发明将搅拌、干燥和余热回收功能集成于一体,实现了物料在干燥过程中的充分搅拌,提高了干燥的均匀性和效率,同时对余热进行回收再利用,降低了能耗,节约了生产成本。
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Figure CN224787587U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of drying technology, specifically a three-in-one dryer. Background Technology
[0002] The three-in-one dryer is a device that integrates mixing, reaction, and drying functions, and is widely used in many industries such as chemical, pharmaceutical, and food. However, existing three-in-one dryers have the problem of being difficult to clean during use.
[0003] Due to the complex internal structure of the three-in-one dryer, after the mixing, reaction, and drying of materials, material tends to remain in various corners inside the equipment, such as the connection between the agitator and the drying cylinder, and in the material conveying channels. This residue not only affects the quality of subsequent material processing but can also breed bacteria, produce unpleasant odors, and even cause equipment malfunctions. Currently, cleaning the three-in-one dryer mostly requires manual entry, which is not only inefficient but also poses certain safety hazards. Furthermore, manual cleaning is insufficient to thoroughly clean every corner inside the equipment.
[0004] Therefore, there is an urgent need to design a three-in-one dryer that is easy to clean. Utility Model Content
[0005] This invention addresses the problems of existing dryers, such as limited functionality, low drying efficiency, energy waste, inconvenient material residue cleaning, and easy equipment wear. It integrates mixing, drying, and waste heat recovery functions, thereby improving drying efficiency, reducing energy consumption, and extending equipment lifespan.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a three-in-one dryer, comprising a drying cylinder body, which is composed of a tank and a cover. The cover is detachably threaded onto the top of the tank. A support frame is mounted on the bottom surface of the drying cylinder body. A feed pipe is installed at the feed inlet at the top of the drying cylinder body, and a discharge pipe is installed at the discharge outlet at the bottom of the drying cylinder body. Both the feed pipe and the discharge pipe are equipped with electromagnetic control valves. A stirring paddle is installed inside the drying cylinder body, and the stirring paddle is connected to the output shaft of a drive motor. The machine is fixedly installed at the top of the drying cylinder body. The drying cylinder body is equipped with a detachable wear-resistant coated tube. The inner wall surface of the wear-resistant coated tube is provided with a spiral guide groove, which can guide the residual material to flow towards the discharge port. A hot air conveying pipe is installed in an open position below the side surface of the drying cylinder body. A hot air generator is installed at the end of the hot air conveying pipe. A hot air recovery mechanism is installed in an open position above the side surface of the drying cylinder body. The hot air recovery mechanism is used to recover the waste heat generated during the drying process and transport the waste heat to the hot air generator for reuse.
[0007] Preferably, the stirring paddle blades consist of two helical blades of different sizes, with the two helical blades rotating in opposite directions.
[0008] Preferably, two locking blocks are symmetrically installed on the outer surface of the wear-resistant coated tube, and a locking groove adapted to the locking blocks is opened on the inner wall surface of the drying cylinder body. The wear-resistant coated tube slides on the inner wall surface of the drying cylinder body through the locking blocks and the locking groove.
[0009] Preferably, the wear-resistant coated tube is adapted to the inner wall surface of the drying cylinder body.
[0010] Preferably, a cleaning door is provided on the side of the drying cylinder body, the cleaning door is hinged to the drying cylinder body by a hinge, and a sealing strip is provided on the cleaning door.
[0011] Preferably, the cleaning door is provided with a handle on its edge to facilitate the operator to open and close the cleaning door.
[0012] Preferably, both the feed pipe and the discharge pipe are equipped with a feed filter and a discharge filter, both of which are made of stainless steel.
[0013] Preferably, the bottom of the drying cylinder body has a conical structure, which facilitates the concentration of material towards the discharge port.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: Multifunctional integration: This invention integrates stirring, drying and waste heat recovery functions into one, realizing full stirring of materials during the drying process, improving the uniformity and efficiency of drying, while recovering and reusing waste heat, reducing energy consumption and saving production costs.
[0015] Easy to clean and maintain: The removable cover of the drying cylinder body, the removable wear-resistant coated tube, and the side cleaning door design make cleaning and maintenance inside the equipment more convenient and quick, reducing maintenance workload and costs.
[0016] Extending equipment lifespan: The wear-resistant coated pipe effectively prevents material from wearing down the inner wall of the drying cylinder, thus extending the equipment's lifespan.
[0017] Improving product quality: The feed and discharge filters effectively filter impurities in the materials, ensuring the quality of the output; the special structural design of the agitator makes the material dry more evenly, further improving product quality.
[0018] Reasonable structure and convenient operation: The conical structure at the bottom of the drying cylinder facilitates material discharge, the electromagnetic control valve realizes automatic material feeding and discharging, and the handle makes it easy for operators to open and close the cleaning door. The whole equipment has a reasonable structure and is simple and convenient to operate. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a diagram showing the assembly of the wear-resistant coated pipe and the drying cylinder body in this utility model. Figure 3 This is a schematic diagram of the overall structure of this utility model; Figure 4 This is a diagram showing the location of the guide channel in this utility model.
[0020] In the diagram: 1. Drying cylinder body; 2. Support frame; 3. Feed pipe; 4. Discharge pipe; 5. Agitator; 6. Drive motor; 7. Wear-resistant coated pipe; 8. Guide channel; 9. Locking block; 10. Locking slot; 11. Cleaning door; 12. Handle; 13. Hot air conveying pipe; 14. Hot air generator; 15. Hot air recovery mechanism. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 4 As shown, this utility model provides a three-in-one dryer, including a drying cylinder body 1, which consists of a tank and a cover. The cover is detachably installed on top of the tank using a threaded design, facilitating inspection and cleaning of the interior of the drying cylinder body. A support frame 2 is installed on the bottom surface of the drying cylinder body 1 to support the entire dryer and ensure its stability. A feed pipe 3 is installed at the top of the drying cylinder body 1 where the feed inlet is located, and a discharge pipe 4 is installed at the bottom where the discharge outlet is located. Both the feed pipe 3 and the discharge pipe 4 are equipped with electromagnetic control valves. By controlling the opening and closing of the electromagnetic control valves, automatic feeding and discharging of materials can be achieved. The drying cylinder body 1 is equipped with a stirring paddle 5, which is connected to the output shaft of a drive motor 6. The drive motor 6 is fixedly installed at the top of the drying cylinder body 1. The stirring paddle 5 consists of two helical blades of different sizes, and the two helical blades are in opposite directions. This unique structural design allows the stirring paddle to generate stirring forces in different directions on the material when rotating, thereby achieving full mixing and tumbling of the material, which greatly improves the uniformity and efficiency of drying. The drying cylinder body 1 is equipped with a detachable wear-resistant coated tube 7. Two locking blocks 9 are symmetrically installed on the outer surface of the wear-resistant coated tube 7. The inner wall of the drying cylinder body 1 has a locking groove 10 that matches the locking blocks 9. The wear-resistant coated tube 7 slides on the inner wall surface of the drying cylinder body 1 via the locking blocks 9 and the locking groove 10, and the wear-resistant coated tube 7 is compatible with the inner wall surface of the drying cylinder body 1. This detachable wear-resistant coated tube design effectively prevents material from wearing down the inner wall of the drying cylinder body, extending the service life of the drying cylinder body. Furthermore, when the wear-resistant coated tube wears to a certain extent, it can be easily and quickly disassembled and replaced. The inner wall surface of the wear-resistant coated tube 7 is provided with a spiral-shaped guide groove 8, which guides residual material towards the discharge port, preventing material residue inside the drying cylinder and reducing cleaning workload. A hot air conveying pipe 13 is installed at an opening on the lower side surface of the drying cylinder body 1. A hot air generator 14 is installed at the end of the hot air conveying pipe 13. The hot air generated by the hot air generator 14 enters the interior of the drying cylinder body 1 through the hot air conveying pipe 13 to dry the material. A hot air recovery mechanism 15 is installed at an opening on the upper side surface of the drying cylinder body 1. The hot air recovery mechanism 15 is used to recover the waste heat generated during the drying process and transfer the waste heat to the hot air generator 14 for reuse, effectively improving energy utilization and reducing energy consumption.
[0023] A cleaning door 11 is provided on the side of the drying cylinder body 1. The cleaning door 11 is hinged to the drying cylinder body 1 and is equipped with a sealing strip to ensure the airtightness of the drying cylinder body. A handle 12 is provided on the edge of the cleaning door 11 for easy opening and closing by operators, facilitating cleaning and maintenance of the interior of the drying cylinder body. Both the feed pipe 3 and the discharge pipe 4 are equipped with feed and discharge filters, both made of stainless steel, which effectively filter impurities in the material and ensure the quality of the output. The bottom of the drying cylinder body 1 has a conical structure, which facilitates material concentration at the discharge port, accelerates the discharge speed, and reduces material residue.
[0024] Working principle and process: When using this three-in-one dryer, the material is first conveyed into the drying cylinder body 1 through the feed pipe 3, and the electromagnetic control valve is opened to control the feed rate. Then, the drive motor 6 is started, which drives the stirring paddle 5 to rotate and mix the material. At the same time, the hot air generator 14 is started, and hot air enters the drying cylinder body 1 through the hot air delivery pipe 13 to dry the material. During the drying process, the stirring paddle 5 continuously stirs the material, ensuring full contact between the material and the hot air, improving drying efficiency and uniformity.
[0025] The waste heat generated during the drying process is recovered by the hot air recovery mechanism 15 and transported to the hot air generator 14 for reuse. After the material is dried, the drive motor 6 and the hot air generator 14 are turned off, and the electromagnetic control valve of the discharge pipe 4 is opened. Under the guidance of its own gravity and the guide groove 8 on the inner wall of the wear-resistant coated pipe 7, the material is discharged through the discharge pipe 4.
[0026] After the equipment has been used for a period of time, if it is necessary to clean the inside of the drying cylinder body or check the wear condition of the wear-resistant coating tube 7, the cleaning door 11 can be opened by the handle 12. If the wear-resistant coating tube 7 is severely worn, it can be removed from the inner wall of the drying cylinder body 1 by the locking block 9 and the locking groove 10 for replacement.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A three-in-one dryer, characterized in that, The device includes a drying cylinder body (1), which consists of a tank and a cover. The cover is detachably installed on the top of the tank. A support frame (2) is installed on the bottom surface of the drying cylinder body (1). A feed pipe (3) is installed at the feed inlet at the top of the drying cylinder body (1), and a discharge pipe (4) is installed at the discharge outlet at the bottom of the drying cylinder body (1). Both the feed pipe (3) and the discharge pipe (4) are equipped with electromagnetic control valves. A stirring paddle (5) is installed inside the drying cylinder body (1). The stirring paddle (5) is connected to the output shaft of a drive motor (6). The drive motor (6) is fixedly installed at the top of the drying cylinder body (1). The drying cylinder body (1) is provided with a detachable wear-resistant coated tube (7) inside. The inner wall surface of the wear-resistant coated tube (7) is provided with a spiral guide groove (8). The guide groove (8) can guide the residual material to flow towards the discharge port. A hot air conveying pipe (13) is installed in an empty position below the side surface of the drying cylinder body (1). A hot air generator (14) is installed at the end of the hot air conveying pipe (13). A hot air recovery mechanism (15) is installed in an empty position above the side surface of the drying cylinder body (1). The hot air recovery mechanism (15) is used to recover the waste heat generated during the drying process and transport the waste heat to the hot air generator (14) for reuse.
2. The three-in-one dryer according to claim 1, characterized in that: The impeller (5) blades consist of two helical blades of different sizes, with the two helical blades rotating in opposite directions.
3. The three-in-one dryer according to claim 1, characterized in that: Two locking blocks (9) are symmetrically installed on the outer surface of the wear-resistant coated tube (7). The inner wall of the drying cylinder body (1) is provided with a locking groove (10) that matches the locking blocks (9). The wear-resistant coated tube (7) slides on the inner wall surface of the drying cylinder body (1) through the locking blocks (9) and the locking groove (10).
4. A three-in-one dryer according to claim 1, characterized in that: The wear-resistant coated tube (7) is adapted to the inner wall surface of the drying cylinder body (1).
5. A three-in-one dryer according to claim 1, characterized in that: The drying cylinder body (1) has a cleaning door (11) on its side. The cleaning door (11) is hinged to the drying cylinder body (1) by a hinge. The cleaning door (11) is provided with a sealing strip.
6. A three-in-one dryer according to claim 5, characterized in that: The cleaning door (11) is provided with a handle (12) on its edge, which makes it convenient for operators to open and close the cleaning door (11).
7. A three-in-one dryer according to claim 1, characterized in that: The feed pipe (3) and the discharge pipe (4) are both equipped with feed filters and discharge filters, both of which are made of stainless steel.
8. A three-in-one dryer according to claim 1, characterized in that: The bottom of the drying cylinder body (1) is a conical structure, which facilitates the material to be concentrated at the discharge port.