A combined energy-saving dewatering device before pressing
Patent Information
- Application Number
- CN202522242073.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0004]现有的脱水设备使用时，通过挤压设备对放入的物料进行挤压，进行水分的分离，在面对高水水分物料时，脱离水分的效果单一，且不便于对结块的物料的进行预打散烘干，进而容易影响物料的脱水效率和效果，减少物料沾染挤压腔壁的情况，便于物料的脱水
1、本实用新型，通过运转动力模块，使得两个打散辊转动对进入的物料进行打散挤压，提高过滤板便于水分的分离，同时，运转电机一，使得凸轮转动，带动过滤板振动，通过过滤板倾斜设置，便于物料进入收集盒，同时，运转风机，运转加热管，对空气加热，加热的空气通过吹风管进入处理箱，对过滤板上物料进行均匀吹风烘干，物料进入收集盒，加热的风对落入的物料进行二次烘干，收集盒一侧镂空设置，便于热空气在处理箱内流动，落入的物料进入输送管，运转，电机三，使得输送杆转动带动输送叶转动，对物料进行输送打散，对物料进行多级打散均匀烘干处理，提高物料的脱水效率和效果。
Smart Images
Figure CN224787620U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dehydration equipment technology, specifically to an energy-saving dehydration equipment that combines pre-pressing drying. Background Technology
[0002] Dehydration equipment removes moisture from materials through physical or mechanical means. It is widely used in food processing, chemical industry, environmental protection, pharmaceutical industry, mining and other fields. Its core function is to reduce the moisture content of materials, extend shelf life, reduce transportation costs and meet the requirements of subsequent processing technology.
[0003] By applying fixed pressure through a hydraulic telescopic rod or a motor screw, the material is squeezed and dehydrated, making it easier to store.
[0004] Existing dewatering equipment uses an extrusion device to squeeze the material to separate the moisture. When dealing with materials with high moisture content, the moisture removal effect is limited and it is not convenient to pre-disperse and dry clumps of materials, which can easily affect the dewatering efficiency and effect. It is necessary to reduce the amount of material adhering to the extrusion chamber wall and facilitate the dewatering of materials. Utility Model Content
[0005] The purpose of this invention is to provide an energy-saving dehydration device that combines pre-pressing drying with pressing, in order to solve the problems mentioned in the background art. The objective of this utility model can be achieved through the following technical solutions: A combined energy-saving dehydration equipment for pre-pressing drying includes a cabinet, a processing box is provided on one side of the cabinet, and a processing mechanism is provided between the processing box and the cabinet for multi-stage dispersing and drying of materials. The processing mechanism includes a power module fixed to one side of the processing box. The power module extends into the processing box and has two dispersing rollers fixed to it. The dispersing rollers are rotatably connected to the processing box. A motor is fixed to one side of the processing box. The output end of the motor extends into the processing box and is fixedly connected to a cam. A filter plate is slidably arranged inside the processing box. The filter plate is inclined. A rotating wheel is fixed to the lower end of one side of the filter plate. The cam contacts the rotating wheel. A fan is fixed to the lower end of one side of the processing box. A ventilation pipe is fixed to one end of the fan. A dust filter is fixed inside the ventilation pipe. An array of heating tubes is fixed inside the fan. A blowing pipe is fixed to the end of the fan away from the ventilation pipe and extends into the processing box.
[0006] As a further embodiment of this utility model: the processing mechanism also includes a motor three on one side of the processing box, the motor three being located below the fan, a conveying pipe fixed inside the processing box, a conveying rod fixedly connected to the output end of the motor three extending into the processing box, a conveying blade fixed on the conveying rod, the conveying rod being located inside the conveying pipe, the conveying pipe extending out of the processing box and fixedly connected to the cabinet, a collection box fixed on the conveying pipe, the collection box corresponding to the filter plate, one side of the collection box being hollowed out, and a feeding pipe fixed on the processing box corresponding to the dispersing roller.
[0007] As a further embodiment of this utility model: a support column is provided inside the processing box, the support column is fixedly connected to the processing box through a support plate, the support column is slidably arranged with the filter plate, and a spring is sleeved on the support column, the ends of the spring being fixedly connected to the filter plate and the support plate.
[0008] As a further embodiment of this utility model: a fixed pipe is fixed inside the processing box, and diversion pipes are fixed on the fixed pipe and arranged in an array. The fixed pipe is fixedly connected to the blow-off pipe, the diversion pipe is located inside the collection box, and a drain pipe is fixed at the lower end of the processing box.
[0009] As a further embodiment of this utility model: a hydraulic telescopic rod is fixed inside the cabinet, and an extrusion plate is provided at the telescopic end of the hydraulic telescopic rod. An extrusion box corresponding to the extrusion plate is provided inside the cabinet, and the bottom of the extrusion box is hollowed out. A water outlet pipe is fixed on one side of the lower end of the cabinet.
[0010] As a further embodiment of this utility model: a pressure sensor is fixed to the telescopic end of the hydraulic telescopic rod, the lower end of the pressure sensor is fixedly connected to the extrusion plate, a controller is fixed to one side of the cabinet, the controller is electrically connected to the pressure sensor, and the controller is electrically connected to the hydraulic telescopic rod.
[0011] As a further embodiment of this utility model: a limiting telescopic rod is fixed on the side of the extrusion plate away from the hydraulic telescopic rod, and the limiting telescopic rod is fixedly connected to the cabinet.
[0012] As a further embodiment of this utility model: a connecting pipe is fixedly connected between the processing box and the cabinet, the processing box and the cabinet are connected through the connecting pipe, the connecting pipe corresponds to the diversion pipe, and the extrusion box is slidably disposed with the cabinet and one end extends out of the cabinet and is fixedly connected to a handle.
[0013] The beneficial effects of this utility model are: 1. This utility model utilizes a power module to rotate two dispersing rollers, which disperse and compress the incoming material, improving the filter plate's ability to separate moisture. Simultaneously, a motor rotates a cam, causing the filter plate to vibrate. The filter plate's tilted design facilitates material entry into the collection box. Simultaneously, a fan and heating element operate, heating the air. This heated air enters the processing chamber through a blower, uniformly drying the material on the filter plate. The material then enters the collection box, where heated air provides secondary drying. The collection box has a perforated side to allow hot air to circulate within the processing chamber. The falling material enters a conveying pipe, where a third motor rotates a conveyor rod, driving the conveyor blades to transport and disperse the material. This multi-stage dispersion and uniform drying process improves the material's dehydration efficiency and effectiveness.
[0014] 2. This utility model uses a pressure sensor to detect the force applied to the extrusion plate by the hydraulic telescopic rod. The extrusion degree is adjusted according to the type of material, so that the hydraulic telescopic rod drives the extrusion plate to extrude the material multiple times, improving the extrusion effect and facilitating dehydration. Hot air from the processing box is introduced into the cabinet through a connecting pipe to heat the material inside the cabinet, facilitating dehydration and improving dehydration efficiency and effect. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a schematic diagram of the structure of the dehydration equipment of this utility model; Figure 2 This is a schematic diagram of the internal structure of the dehydration equipment of this utility model; Figure 3 This is a schematic diagram of the internal structure of the conveying pipe of this utility model; Figure 4 This is a schematic diagram of the internal second structure of the dehydration equipment of this utility model.
[0017] In the diagram: 1. Cabinet; 2. Processing box; 3. Extrusion plate; 4. Dispersing roller; 5. Power module; 6. Motor 1; 7. Cam; 8. Rotating wheel; 9. Filter plate; 10. Connecting pipe; 11. Support column; 12. Spring; 13. Collection box; 14. Fan; 15. Heating tube; 16. Air blowing tube; 17. Fixing tube; 18. Diverting tube; 19. Motor 3; 20. Conveying pipe; 21. Conveying rod; 22. Conveying blade; 23. Hydraulic telescopic rod; 24. Pressure sensor; 25. Limiting telescopic rod; 26. Extrusion box; 27. Controller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1 - Figure 3 As shown, this utility model is an energy-saving dehydration equipment that combines pre-pressing drying, including a cabinet 1, a processing box 2 is provided on one side of the cabinet 1, and a processing mechanism is provided between the processing box 2 and the cabinet 1 for multi-stage dispersing and drying of materials. The processing mechanism includes a power module 5 fixed to one side of the processing box 2. The power module 5 extends into the processing box 2 and is fixed with two dispersing rollers 4. The dispersing rollers 4 are rotatably connected to the processing box 2. A motor 6 is fixed to one side of the processing box 2. The output end of the motor 6 extends into the processing box 2 and is fixedly connected to a cam 7. A filter plate 9 is slidably arranged inside the processing box 2. The filter plate 9 is inclined. A rotating wheel 8 is fixed to the lower end of one side of the filter plate 9. The cam 7 contacts the rotating wheel 8. A fan 14 is fixed to the lower end of one side of the processing box 2. A ventilation pipe is fixed to one end of the fan 14. A dust filter is fixed inside the ventilation pipe. Heating tubes 15 are arranged in an array inside the fan 14. A blowing pipe 16 is fixed to the end of the fan 14 away from the ventilation pipe and extends into the processing box 2. The processing mechanism also includes a motor 319 on one side of the processing box 2, located below the fan 14. A conveying pipe 20 is fixed inside the processing box 2. The output end of the motor 319 extends into the processing box 2 and is fixedly connected to a conveying rod 21. A conveying blade 22 is fixed on the conveying rod 21, which is located inside the conveying pipe 20. The conveying pipe 20 extends out of the processing box 2 and is fixedly connected to the cabinet 1. A collection box 13 is fixed on the conveying pipe 20, corresponding to the filter plate 9. One side of the collection box 13 is hollowed out. A discharge pipe is fixed on the processing box 2 and corresponds to the dispersing roller 4. A support column 11 is provided inside the processing box 2. The support column 11 is fixedly connected to the processing box 2 through a support plate. The support column 11 and the filter plate 9 are slidably arranged. A spring 12 is sleeved on the support column 11, and the ends of the spring 12 are fixedly connected to the filter plate 9 and the support plate. A fixed pipe 17 is fixed inside the processing box 2. Diverting pipes 18 are fixed on the fixed pipe 17 and arranged in an array. The fixed pipe 17 is fixedly connected to the blow-off pipe. The diverting pipes 18 are located inside the collection box 13. A drain pipe is fixed at the lower end of the processing box 2.
[0020] Specifically, the staff feeds the material that needs to be dehydrated into the feeding pipe through the equipment. The processing mechanism then performs multi-stage dispersing and drying treatment on the material to improve the dehydration efficiency and effect.
[0021] Specifically, the operating power module 5 causes the two dispersing rollers 4 to rotate, dispersing and compressing the incoming material. The water released from the compressed material falls into the filter plate 9, where the material is blocked by the filter plate 9, facilitating water separation and discharge through the drain pipe. Simultaneously, the operating motor 6 causes the cam 7 to rotate, which in turn drives the rotating wheel 8 to move and rotate, causing the filter plate 9 to vibrate and disperse the material. This allows the filter plate 9 to slide on the support column 11, and the spring 12 extends and retracts, facilitating the vibration of the filter plate 9. The inclined setting of the filter plate 9 facilitates the material entering the collection box 13. At the same time, the operating fan 14 allows incoming air to enter through the ventilation pipe, and the dust filter screen filters the incoming air. The air is filtered to reduce dust entry. The heating tube 15 is operated to heat the air. The heated air enters the processing chamber 2 through the blower 16 and blows the material on the filter plate 9 evenly to dry it. The material enters the collection box 13. The heated air dries the falling material. The collection box 13 has a hollowed-out side to facilitate the flow of hot air in the processing chamber 2. The flow rate of hot air is increased through the fixed pipe 17 and the diversion pipe 18 to improve the drying effect on the material. The falling material enters the conveying pipe 20. The motor 19 is operated, which makes the conveying rod 21 rotate and drive the conveying blade 22 to rotate, conveying and breaking up the material to reduce the agglomeration of the material and make the material enter the cabinet 1 stably.
[0022] In this embodiment, refer to Figure 4 As shown, a hydraulic telescopic rod 23 is fixed inside the cabinet 1. An extrusion plate 3 is provided at the telescopic end of the hydraulic telescopic rod 23. An extrusion box 26 corresponding to the extrusion plate 3 is provided inside the cabinet 1. The bottom of the extrusion box 26 is hollowed out. A water outlet pipe is fixed on one side of the lower end of the cabinet 1.
[0023] Specifically, the hydraulic telescopic rod 23 is operated to move the extrusion plate 3, which extrudes the material falling into the extrusion box 26. The water extruded is discharged through the hollow bottom of the extrusion box 26 and then discharged through the water outlet pipe, which facilitates the dehydration of the material.
[0024] In this embodiment, refer to Figure 1 and Figure 4 As shown, a pressure sensor 24 is fixed to the telescopic end of the hydraulic telescopic rod 23. The lower end of the pressure sensor is fixedly connected to the extrusion plate 3. A controller 27 is fixed to one side of the cabinet 1. The controller 27 is electrically connected to the pressure sensor 24 and the hydraulic telescopic rod 23. A limiting telescopic rod 25 is fixed to the side of the extrusion plate 3 away from the hydraulic telescopic rod 23. The limiting telescopic rod 25 is fixedly connected to the cabinet 1. A connecting pipe 10 is fixedly connected between the processing box 2 and the cabinet 1. The processing box 2 and the cabinet 1 are connected through the connecting pipe 10. The connecting pipe 10 corresponds to the diversion pipe 18. The extrusion box 26 is slidably disposed with the cabinet 1, and one end extends out of the cabinet 1 and is fixedly connected to a handle.
[0025] Specifically, the force applied to the extrusion plate 3 by the hydraulic telescopic rod 23 is detected by the pressure sensor (Autonics PSS) 24, the weight of the extrusion plate 3 is zeroed, and the extrusion degree is adjusted according to the type of material, so that the hydraulic telescopic rod 23 drives the extrusion plate 3 to extrude the material multiple times, thereby improving the extrusion effect and facilitating dehydration. The extension and retraction of the telescopic rod 25 is restricted to limit the extrusion plate 3. Hot air from the processing box 2 is introduced into the cabinet 1 through the connecting pipe 10 to heat the material in the cabinet 1, thereby facilitating the dehydration of the material and improving the dehydration efficiency and effect. After extrusion, the extrusion box 26 can be moved out by pulling the handle for easy material handling.
[0026] The working principle of this utility model is as follows: the staff puts the material to be dehydrated into the feeding pipe through the equipment, operates the hydraulic telescopic rod 23 to move the extrusion plate 3, and extrudes the material falling into the extrusion box 26. The water extruded is discharged through the hollow bottom of the extrusion box 26 and then discharged through the water outlet pipe, which facilitates the dehydration of the material. Then, the power module 5 is activated, causing the two dispersing rollers 4 to rotate and disperse and compress the incoming material. The water released from the compressed material falls into the filter plate 9, where the material is blocked by the filter plate 9, facilitating water separation. The material is then discharged through the drain pipe. Simultaneously, the motor 6 is activated, causing the cam 7 to rotate. The rotation of the cam 7 drives the rotating wheel 8 to move and rotate, causing the filter plate 9 to vibrate. This causes the filter plate 9 to slide on the support column 11, and the spring 12 extends and retracts, facilitating the vibration of the filter plate 9. The inclined setting of the filter plate 9 facilitates the entry of material into the collection box 13. At the same time, the fan 14 is activated, and the incoming air enters the fan 14 through the ventilation pipe. The dust filter screen filters the incoming air. To reduce dust entry, the heating tube 15 is operated to heat the air. The heated air enters the processing box 2 through the blower pipe 16 and blows the material on the filter plate 9 evenly to dry it. The material enters the collection box 13, where heated air dries the falling material. The collection box 13 has a hollowed-out side to facilitate the flow of hot air in the processing box 2. The flow rate of hot air is increased through the fixed pipe 17 and the diversion pipe 18, which improves the drying effect on the material. The falling material enters the conveying pipe 20 and is operated. The motor 19 rotates the conveying rod 21, which drives the conveying blade 22 to rotate, conveying and breaking up the material to reduce agglomeration and ensure that the material enters the cabinet 1 stably. Then, the force applied to the extrusion plate 3 by the hydraulic telescopic rod 23 is detected by the pressure sensor (Autonics PSS) 24, the weight of the extrusion plate 3 is zeroed, and the extrusion degree is adjusted according to the type of material, so that the hydraulic telescopic rod 23 drives the extrusion plate 3 to extrude the material multiple times, improve the extrusion effect, facilitate dehydration, restrict the extension and retraction of the telescopic rod 25 to restrict the extrusion plate 3, and introduce hot air from the processing box 2 into the cabinet 1 through the connecting pipe 10 to heat the material in the cabinet 1, facilitate the dehydration of the material, and improve the dehydration efficiency and effect. After extrusion, the extrusion box 26 can be moved out by pulling the handle for easy material handling.
[0027] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A combined pre-pressing drying and energy-saving dehydration device, comprising a cabinet (1), characterized in that: A processing box (2) is provided on one side of the cabinet (1), and a processing mechanism is provided between the processing box (2) and the cabinet (1) for multi-stage dispersing and drying of materials; The processing mechanism includes a power module (5) fixed to one side of the processing box (2). The power module (5) extends into the processing box (2) and is fixed with two dispersing rollers (4). The dispersing rollers (4) are rotatably connected to the processing box (2). A motor (6) is fixed to one side of the processing box (2). A cam (7) is fixed to the output end of the motor (6) extending into the processing box (2). A filter plate (9) is slidably arranged inside the processing box (2). The filter plate (9) is inclined. A rotating wheel (8) is fixed to the lower end of one side of the filter plate (9). The cam (7) contacts the rotating wheel (8). A fan (14) is fixed to the lower end of one side of the processing box (2). A ventilation pipe is fixed to one end of the fan (14). A dust filter is fixed inside the ventilation pipe. Heating tubes (15) are arranged in an array inside the fan (14). A blowing pipe (16) is fixed to the end of the fan (14) away from the ventilation pipe and extends into the processing box (2).
2. The energy-saving dehydration equipment combining pre-pressing drying according to claim 1, characterized in that, The processing mechanism also includes a motor three (19) on one side of the processing box (2). The motor three (19) is located on the side below the fan (14). A conveying pipe (20) is fixed inside the processing box (2). The output end of the motor three (19) extends into the processing box (2) and is fixedly connected to a conveying rod (21). A conveying blade (22) is fixed on the conveying rod (21). The conveying rod (21) is located inside the conveying pipe (20). The conveying pipe (20) extends out of the processing box (2) and is fixedly connected to the cabinet (1). A collection box (13) is fixed on the conveying pipe (20). The collection box (13) corresponds to the filter plate (9). One side of the collection box (13) is hollowed out. A feeding pipe is fixed on the processing box (2) and corresponds to the dispersing roller (4).
3. The energy-saving dehydration equipment combining pre-pressing drying according to claim 1, characterized in that, The processing box (2) is provided with a support column (11), which is fixedly connected to the processing box (2) through a support plate. The support column (11) is slidably arranged with the filter plate (9). A spring (12) is sleeved on the support column (11), and the ends of the spring (12) are fixedly connected to the filter plate (9) and the support plate.
4. The energy-saving dehydration equipment combining pre-pressing drying according to claim 2, characterized in that, The processing box (2) is fixed with a fixed pipe (17), and a diversion pipe (18) is fixed on the fixed pipe (17) and arranged in an array. The fixed pipe (17) is fixedly connected to the blow-off pipe. The diversion pipe (18) is located in the collection box (13). The lower end of the processing box (2) is fixed with a drain pipe.
5. The energy-saving dehydration equipment combining pre-pressing drying according to claim 1, characterized in that, A hydraulic telescopic rod (23) is fixed inside the cabinet (1). An extrusion plate (3) is provided at the telescopic end of the hydraulic telescopic rod (23). An extrusion box (26) corresponding to the extrusion plate (3) is provided inside the cabinet (1). The bottom of the extrusion box (26) is hollowed out. A water outlet pipe is fixed on one side of the lower end of the cabinet (1).
6. The energy-saving dehydration equipment combining pre-pressing drying according to claim 5, characterized in that, A pressure sensor (24) is fixed to the telescopic end of the hydraulic telescopic rod (23). The lower end of the pressure sensor is fixedly connected to the extrusion plate (3). A controller (27) is fixed to one side of the cabinet (1). The controller (27) is electrically connected to the pressure sensor (24) and the controller (27) is electrically connected to the hydraulic telescopic rod (23).
7. The energy-saving dehydration equipment combining pre-pressing drying according to claim 5, characterized in that, The compression plate (3) is fixed with a limiting telescopic rod (25) on the side away from the hydraulic telescopic rod (23), and the limiting telescopic rod (25) is fixedly connected to the cabinet (1).
8. The energy-saving dehydration equipment combining pre-pressing drying according to claim 5, characterized in that, A connecting pipe (10) is fixedly connected between the processing box (2) and the cabinet (1). The processing box (2) and the cabinet (1) are connected through the connecting pipe (10). The connecting pipe (10) corresponds to the diversion pipe (18). The extrusion box (26) is slidably set with the cabinet (1) and one end extends out of the cabinet (1) and is fixedly connected with a handle.