A lip brick baking apparatus
Patent Information
- Application Number
- CN202522300982.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]玻璃生产厂家排出唇砖水份主要是将唇砖置于熔窑窑体旁,自然排干,但窑体周围温度通常不高于100℃,短时间无法彻底将唇砖内部气孔内水份排干
[0008]本方案设置专门的唇砖烘烤隧道窑,其长度较短,载砖小车在窑内的移动速度较慢,为提高热气利用率,以中空管作为地轨,通过中空管端部向窑内送入热气,另外,载砖小车的结构可以使热气居中,避免从载砖小车与隧道窑体侧壁之间的间隙直接向上排出,提高了热的利用率;专门设置唇砖的烘烤小窑,一方面可以使唇砖的烘烤效率提升,另一方面,避免了对玻璃窑的依赖,玻璃窑外侧温度受冬夏季温差的影响较大,唇砖的水分控制不可靠。
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Figure CN224787657U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of kiln brick processing equipment, and in particular to a lip brick baking device. Background Technology
[0002] Photovoltaic glass lip bricks are a key material in glass forming. Currently, zirconia mullite lip bricks are widely used due to their good thermal shock resistance and corrosion resistance. Since lip brick manufacturers need to perform water grinding and water-cooled cutting after firing, a set of finished lip bricks absorbs about 20 kg of water. When using lip bricks, the temperature rises sharply from room temperature to 1100℃. If there is residual water inside the lip brick, the chance of the lip brick cracking is very high. Severe cracking of the lip brick requires replacement. Therefore, drainage of the pores inside the lip brick is crucial.
[0003] Glass manufacturers typically drain the moisture from the lip bricks by placing them next to the furnace body and allowing them to dry naturally. However, the temperature around the furnace body is usually no higher than 100℃, making it impossible to completely drain the moisture from the pores inside the lip bricks in a short time. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention proposes a special short kiln for lip bricks, which improves the efficiency of lip brick baking and the quality of dehydration.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a lip brick baking device, characterized in that it includes a tunnel kiln body, a brick-carrying trolley, and two ground rails located inside the tunnel kiln body. The brick-carrying trolley is slidably connected to the ground rails. The ground rails are hollow tubes with both ends fixed outside the tunnel kiln body. At least one end of the hollow tube is connected to a hot air source. Several exhaust holes located inside the tunnel kiln body are opened on the tube wall of the hollow tube. An exhaust pipe is provided at the kiln top in the middle of the tunnel kiln body.
[0006] Furthermore, the brick-carrying trolley includes a frame and rollers adapted to the ground rail. The rollers are rotatably connected to the frame. The frame includes an upward-opening air outlet and two downward-opening air inlets. The lip brick to be baked is located above the air inlets. Two hollow tubes are located in the two air inlets respectively. The air inlets and the air outlet are connected.
[0007] Furthermore, both ends of the hollow tube are connected to a hot gas source.
[0008] This scheme features a dedicated tunnel kiln for baking lip bricks. Due to its shorter length and slower movement of the brick-carrying trolley within the kiln, a hollow tube is used as a ground rail to improve heat utilization. Hot air is introduced into the kiln through the end of the hollow tube. Furthermore, the structure of the brick-carrying trolley allows the hot air to be centered, preventing it from directly escaping upwards through the gap between the trolley and the side wall of the tunnel kiln, thus improving heat utilization. The dedicated lip brick baking kiln not only improves the baking efficiency of the lip bricks but also avoids dependence on the glass kiln, where the external temperature is significantly affected by the temperature difference between winter and summer, making moisture control of the lip bricks unreliable. Attached Figure Description
[0009] Figure 1 A schematic diagram of the lip brick baking equipment;
[0010] Figure 2 This is a schematic diagram showing the interaction between the brick-carrying trolley and the ground track.
[0011] Figure 3 This is a schematic diagram of the brick-carrying cart.
[0012] Legend: 1. Tunnel kiln body; 2. Brick-carrying trolley; 3. Ground track; 4. Rollers; 5. Air outlet trough; 6. Air inlet trough. Detailed Implementation
[0013] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings to further illustrate the technical solutions of the present invention. However, the present invention is not limited to these embodiments.
[0014] like Figure 1 , Figure 2 and Figure 3 As shown, the baking equipment includes a tunnel kiln 1, a brick-carrying trolley 2, and two ground rails 3 located inside the tunnel kiln 1. The brick-carrying trolley 2 is slidably connected to the ground rails 3. The ground rails 3 are hollow tubes with both ends fixed outside the tunnel kiln 1. At least one end of the hollow tube is connected to a hot air source. Several exhaust holes located inside the tunnel kiln 1 are opened on the tube wall of the hollow tube. An exhaust pipe is provided at the top of the kiln in the middle of the tunnel kiln 1.
[0015] The brick-carrying trolley 2 includes a frame and rollers 4 adapted to the ground rail 3. The rollers 4 are rotatably connected to the frame. The frame includes an upward-opening air outlet 5 and two downward-opening air inlets 6. The lip brick to be baked is located above the air inlets 6. Two hollow pipes are located in the two air inlets 6 respectively, and the air inlets 6 are connected to the air outlet 5. The two ends of the hollow pipes can be connected to a hot air source respectively.
[0016] This scheme sets up a dedicated tunnel kiln for baking lip bricks. Its length is relatively short, and the brick-carrying trolley 2 moves slowly within the kiln. To improve heat utilization, a hollow pipe is used as the ground rail 3, through which hot air is fed into the kiln. Furthermore, the structure of the brick-carrying trolley 2 allows the hot air to be centered, preventing it from directly escaping upwards from the gap between the trolley 2 and the side wall of the tunnel kiln body 1, thus improving heat utilization. It also protects the hollow pipe from slag clogging the exhaust holes. The dedicated lip brick baking kiln improves baking efficiency and avoids dependence on the glass kiln, where the external temperature is significantly affected by winter and summer temperature differences, making moisture control of the lip bricks unreliable.
[0017] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.
Claims
1. A lip brick baking device, characterized in that, It includes a tunnel kiln body (1), a brick-carrying trolley (2) and two ground rails (3) located inside the tunnel kiln body (1). The brick-carrying trolley (2) is slidably connected to the ground rails (3). The ground rails (3) are hollow tubes with both ends fixed outside the tunnel kiln body (1). At least one end of the hollow tube is connected to a hot air source. Several exhaust holes located inside the tunnel kiln body (1) are opened on the tube wall of the hollow tube. An exhaust pipe is provided at the top of the middle part of the tunnel kiln body (1).
2. The lip brick baking equipment according to claim 1, characterized in that, The brick-carrying trolley (2) includes a frame and rollers (4) adapted to the ground rail (3). The rollers (4) are rotatably connected to the frame. The frame includes an upward-facing air outlet groove (5) and two downward-facing air inlets (6). The lip brick to be baked is located above the air inlet groove (6). Two hollow tubes are located in the two air inlets (6) respectively. The air inlets (6) are connected to the air outlet groove (5).
3. The lip brick baking equipment according to claim 2, characterized in that, Both ends of the hollow tube are connected to a hot gas source.