Sintering machine with anti-wear structure
Patent Information
- Application Number
- CN202522294337.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0006]鉴于现有技术中存在该烧结机烟道补偿器使用过程中,由于其补偿器处于高负压环境,导致其内侧尾部散料容易冲刷至其内表面,造成补偿器磨损较大而损坏的问题
[0018]本实用新型通过防护组件的结构,通过阻流环的结构,可改变散料冲刷的方向,防止散料受高负压影响冲刷在吸风弯头、补偿器内壁,同时耐磨涂料覆盖在阻流环表面,使其更加耐磨,从而降低设备维护更换的成本。
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Figure CN224787720U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintering machine technology, specifically a sintering machine with an anti-wear structure. Background Technology
[0002] The sintering machine exhaust system is the most important component of sintering machine production. It is usually composed of a wind box, flap valve, compensator, suction elbow, dust collection pipe, flue, and main exhaust system. The compensator and suction elbow are usually operated in a negative pressure environment.
[0003] A search revealed that announcement number CN202393219U discloses a sintering machine flue gas compensator, belonging to the field of sintering machine technology. The compensator consists of a first outer annular plate as the main body, connected to a left-end connecting sleeve. The first outer annular plate is connected to a first crest connecting sleeve, which in turn is connected to a first inner annular plate. The first inner annular plate is connected to a trough connecting sleeve, which is connected to a second inner annular plate. The second inner annular plate is connected to a second crest connecting sleeve, which is connected to a second outer annular plate. The second outer annular plate is connected to a right-end connecting sleeve. During use, this flue gas compensator can be adjusted to the required size, reducing the air leakage rate of the sintering machine and improving its production efficiency.
[0004] The above-mentioned sintering machine flue compensator also has a problem. During the use of the sintering machine flue compensator, because the compensator is in a high negative pressure environment, the loose material at the tail end of the compensator is easily washed to its inner surface, causing the compensator to wear out and be damaged. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] Given that the existing technology has the problem that during the use of the sintering machine flue compensator, due to the high negative pressure environment of the compensator, the loose material at the tail end of the compensator is easily washed to its inner surface, causing the compensator to wear out and be damaged.
[0007] To solve the above problems, this utility model provides the following technical solution:
[0008] A sintering machine with an anti-wear structure includes: a cylinder, a bent pipe, and a connecting platform, wherein the bent pipe is fixed to the top of the cylinder; the connecting platform is fixed to the bottom of the cylinder; and further includes:
[0009] The system includes a protective component, a connecting component, and a telescopic component; the protective component is disposed inside the cylinder; the connecting component is disposed at the bottom of the cylinder; and the telescopic component is disposed inside the connecting component.
[0010] As a further embodiment of this utility model: the protective component includes a boss, a flow-blocking ring, a ceramic box, a wear-resistant coating, and supporting ribs. The boss is fixed on the inner circumferential surface of the cylinder, and the flow-blocking ring is welded and fixed to the inner side of the boss.
[0011] As a further improvement of this utility model: a ceramic box is uniformly welded and fixed to the inner side of the flow-blocking ring, and the inner side of the flow-blocking ring is coated with a wear-resistant coating.
[0012] As a further improvement of this utility model: a support rib is uniformly fixed to one end of the bottom side of the flow-blocking ring, and the support rib is uniformly welded and fixed to the inner surface of the cylinder.
[0013] As a further embodiment of this utility model: the connecting assembly includes a compensator body, a fixed platform, a fixed plate, a threaded rod, a connecting plate, a nut, and an expansion joint. The compensator body is provided with a cylindrical bottom end, and a fixed platform is fixedly fixed on the top side of the compensator body. An expansion joint is fixedly connected between the fixed platform and the connecting platform.
[0014] As a further embodiment of this utility model: a fixing plate is uniformly fixed on the circumferential surface of the fixing platform, a threaded rod is rotatably inserted through the inner side of the fixing plate, a connecting plate is uniformly fixed on the bottom circumferential surface of the connecting platform, and the threaded rod passes through the connecting plate and is rotatably installed with a nut.
[0015] As a further embodiment of this utility model: the telescopic component includes a cylinder, a limiting groove, a limiting block and a sleeve, the cylinder is fixed on the top side of the fixed platform, and the limiting groove is evenly opened on the circumferential surface of the cylinder.
[0016] As a further improvement of this utility model: a sleeve is slidably installed on the inner side of the limiting groove through a limiting block, the sleeve is fixed on the bottom side of the connecting platform, and the sleeve and the cylinder are located inside the expansion joint.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] This invention, through the structure of the protective components and the structure of the flow-blocking ring, can change the direction of the bulk material flow, preventing the bulk material from being eroded by high negative pressure on the suction elbow and the inner wall of the compensator. At the same time, the wear-resistant coating covers the surface of the flow-blocking ring, making it more wear-resistant, thereby reducing the cost of equipment maintenance and replacement. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a sintering machine with an anti-wear structure.
[0020] Figure 2 This is a rear cross-sectional schematic diagram of a sintering machine protective component with an anti-wear structure.
[0021] Figure 3 This is a bottom sectional view of a part of a sintering machine with a wear-resistant structure.
[0022] Figure 4 This is a front sectional view of a sintering machine connection assembly with a wear-resistant structure.
[0023] Figure 5 This is a side sectional view of a sintering machine telescopic assembly with a wear-resistant structure.
[0024] Numbering on the map:
[0025] 1. Cylinder body;
[0026] 21. Boss; 22. Flow-restricting ring; 23. Ceramic box; 24. Wear-resistant coating; 25. Support rib;
[0027] 3. Pipe bend; 4. Connecting platform;
[0028] 51. Compensator body; 52. Fixing platform; 53. Fixing plate; 54. Threaded rod; 55. Connecting plate; 56. Nut; 57. Expansion joint;
[0029] 61. Cylinder; 62. Limiting groove; 63. Limiting block; 64. Sleeve. Detailed Implementation
[0030] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0033] Please see Figures 1-5This embodiment provides a sintering machine with a wear-resistant structure, which includes a cylinder 1, a bent pipe 3, and a connecting platform 4. The bent pipe 3 is fixed to the top of the cylinder 1, and the connecting platform 4 is fixed to the bottom of the cylinder 1.
[0034] The aforementioned sintering machine with wear-resistant structure also includes a protective component, a connecting component, and a telescopic component. The protective component is located inside the cylinder 1; the connecting component is located at the bottom of the cylinder 1; and the telescopic component is located inside the connecting component.
[0035] Specifically, the protective components include a boss 21, a flow-blocking ring 22, a ceramic box 23, a wear-resistant coating 24, and a support rib 25. The boss 21 is fixed on the inner circumferential surface of the cylinder 1. The flow-blocking ring 22 is welded and fixed to the inner side of the boss 21. The ceramic box 23 is uniformly welded and fixed to the inner side of the flow-blocking ring 22. The inner side of the flow-blocking ring 22 is coated with a wear-resistant coating 24. A support rib 25 is uniformly fixed to one end of the bottom side of the flow-blocking ring 22. The support rib 25 is uniformly welded and fixed to the inner surface of the cylinder 1.
[0036] Furthermore, by combining the flow-blocking ring 22 with the ceramic box 23, the scouring of the tail suction elbow under the influence of high negative pressure on the bulk material can be reduced, thereby reducing the wear of the suction elbow and the compensator.
[0037] In use, the flow-blocking ring 22 is welded and fixed to the inner side of the cylinder 1 as required, and the bottom side of the flow-blocking ring 22 is uniformly welded and fixed to the cylinder 1. Then, the ceramic box 23 is uniformly welded and fixed to the inner side of the flow-blocking ring 22, and the wear-resistant coating 24 of the required thickness is applied to the inner side of the flow-blocking ring 22. At this time, it can prevent the bulk material from being washed to the inner wall of the cylinder 1 by the influence of high negative pressure, thereby reducing the wear of the compensator and the suction elbow and reducing the cost of equipment maintenance and replacement.
[0038] In summary, the structure of the protective components and the structure of the flow-blocking ring 22 can change the direction of the bulk material flow, preventing the bulk material from being eroded by high negative pressure on the suction elbow and the inner wall of the compensator. At the same time, the wear-resistant coating 24 covers the surface of the flow-blocking ring 22, making it more wear-resistant, thereby reducing the cost of equipment maintenance and replacement.
[0039] Specifically, the connecting components include a compensator body 51, a fixed platform 52, a fixed plate 53, a threaded rod 54, a connecting plate 55, a nut 56, and an expansion joint 57. The compensator body 51 is provided with the bottom end of the cylinder 1. The fixed platform 52 is fixed on the top side of the compensator body 51. An expansion joint 57 is fixedly connected between the fixed platform 52 and the connecting platform 4. The fixed plate 53 is evenly fixed on the circumferential surface of the fixed platform 52. The threaded rod 54 is rotatably inserted through the inner side of the fixed plate 53. The connecting plate 55 is evenly fixed on the bottom circumferential surface of the connecting platform 4. The threaded rod 54 passes through the connecting plate 55 and is rotatably installed with the nut 56.
[0040] Furthermore, the compensator is connected to the suction elbow through the structure of threaded rod 54 and nut 56, which is simple in structure and easy to disassemble and assemble, facilitating subsequent maintenance.
[0041] Specifically, the telescopic assembly includes a cylinder 61, a limiting groove 62, a limiting block 63, and a sleeve 64. The cylinder 61 is fixed on the top side of the fixed platform 52. The limiting groove 62 is evenly opened on the circumference of the cylinder 61. The sleeve 64 is slidably installed inside the limiting groove 62 through the limiting block 63. The sleeve 64 is fixed on the bottom side of the connecting platform 4. The sleeve 64 and the cylinder 61 are located inside the telescopic joint 57.
[0042] Furthermore, the structure of the cylinder 61 and the sleeve 64 covers the inner surface of the expansion joint 57 to prevent the expansion joint 57 from being damaged and leaking air due to excessive wear.
[0043] In use, the threaded rod 54 is inserted into the inner side of the fixed plate 53 and the connecting plate 55. A nut 56 is installed at one end of the threaded rod 54, and the nut 56 is located on both sides of the connecting plate 55. With the cooperation of the threaded rod 54, the fixed plate 53 and the connecting plate 55 are fixedly connected, thereby installing the compensator to one end of the cylinder 1. It is easy to disassemble and assemble, and convenient for subsequent maintenance. At the same time, a cylinder 61 and a sleeve 64 are provided on the inner side of the expansion joint 57. The sleeve 64 slides on the cylinder 61, thereby covering the inner surface of the expansion joint 57 to prevent it from being damaged due to excessive wear, and to ensure that the equipment can be used normally.
[0044] In summary, the structure of the connecting component and the telescopic component, along with the engagement of the threaded rod 54 and the nut 56, allows for quick assembly and disassembly of the compensator, improving the efficiency of subsequent maintenance and replacement. The cylinder 61 and the sleeve 64 prevent loose materials from scouring the surface of the telescopic joint 57, thus preventing damage to the telescopic joint 57 from affecting the normal operation of the equipment.
[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0047] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A sintering machine with an anti-wear structure, comprising: The cylinder (1), the bent pipe (3), and the connecting platform (4) are fixed to the top of the cylinder (1). The connecting platform (4) is fixed to the bottom end of the cylinder (1); characterized in that it further includes: The protective component, the connecting component, and the telescopic component are provided; the protective component is located inside the cylinder (1); the connecting component is located at the bottom of the cylinder (1); and the telescopic component is located inside the connecting component.
2. A sintering machine with an anti-wear structure according to claim 1, characterized in that, The protective assembly includes a boss (21), a flow-blocking ring (22), a ceramic box (23), a wear-resistant coating (24), and a support rib (25). The boss (21) is fixed on the inner circumferential surface of the cylinder (1), and the flow-blocking ring (22) is welded and fixed to the inside of the boss (21).
3. A sintering machine with an anti-wear structure according to claim 2, characterized in that, A ceramic box (23) is uniformly welded and fixed to the inner side of the flow-blocking ring (22), and the inner side of the flow-blocking ring (22) is coated with a wear-resistant coating (24).
4. A sintering machine with an anti-wear structure according to claim 3, characterized in that, One end of the bottom side of the flow-blocking ring (22) is uniformly fixed with a support rib (25), and the support rib (25) is uniformly welded and fixed to the inner surface of the cylinder (1).
5. A sintering machine with an anti-wear structure according to claim 1, characterized in that, The connecting assembly includes a compensator body (51), a fixed platform (52), a fixed plate (53), a threaded rod (54), a connecting plate (55), a nut (56), and an expansion joint (57). The compensator body (51) is provided with a bottom end of a cylindrical body (1). A fixed platform (52) is fixed on the top side of the compensator body (51). An expansion joint (57) is fixedly connected between the fixed platform (52) and the connecting platform (4).
6. A sintering machine with an anti-wear structure according to claim 5, characterized in that, The fixed platform (52) has a fixed plate (53) evenly fixed on its circumferential surface. A threaded rod (54) is rotatably inserted into the inner side of the fixed plate (53). A connecting plate (55) is evenly fixed on the bottom circumferential surface of the connecting platform (4). The threaded rod (54) passes through the connecting plate (55) and is rotatably installed with a nut (56).
7. A sintering machine with an anti-wear structure according to claim 5, characterized in that, The telescopic assembly includes a cylinder (61), a limiting groove (62), a limiting block (63), and a sleeve (64). The cylinder (61) is fixed on the top side of the fixed platform (52), and the limiting groove (62) is evenly opened on the circumferential surface of the cylinder (61).
8. A sintering machine with an anti-wear structure according to claim 7, characterized in that, A sleeve (64) is slidably installed inside the limiting groove (62) in cooperation with the limiting block (63). The sleeve (64) is fixed to the bottom side of the connecting platform (4). The sleeve (64) and the cylinder (61) are located inside the expansion joint (57).
Citation Information
Patent Citations
Sintering machine flue compensator
CN202393219U