A kiln flame collecting device and a kiln flame collecting system

Abstract

The utility model relates to kiln flame monitoring technical field discloses a kind of kiln flame collection device and kiln flame collection system, comprising: adjustable support, first collection piece and second collection piece, the top of adjustable support is provided with mounting seat;First collection piece is installed on the mounting seat, second collection piece is connected with the side wall of adjustable support;First collection piece and second collection piece are used to collect the data of kiln flame;Wherein, adjustable support is used to adjust the height of first collection piece and second collection piece.By the above setting, using a movable adjustable support, the height of first collection piece and second collection piece can be adjusted, so that the whole set of device can quickly adapt to different models, different observation flame hole height kiln.

Description

Technical Field

[0001] This utility model relates to the field of kiln flame monitoring technology, specifically to a kiln flame acquisition device and a kiln flame acquisition system. Background Technology

[0002] As core high-temperature equipment in industries such as ceramics and metallurgy, the real-time monitoring and analysis of the internal flame state of kilns is of great significance for optimizing firing processes, improving product quality, and reducing energy consumption. Currently, the industry generally uses fixed flame image acquisition equipment, which acquires RGB images of the flame through cameras and performs operating condition identification based on image processing algorithms.

[0003] Traditional equipment has a fixed structure and cannot flexibly adjust the collection angle and position according to the location of the observation hole and the flame conditions. Utility Model Content

[0004] In view of this, the present invention provides a kiln flame collection device to solve the problem that traditional equipment has a fixed structure and cannot flexibly adjust the collection angle and position according to the position of the observation hole and the flame condition.

[0005] In a first aspect, this utility model provides a kiln flame collection device, comprising: An adjustable bracket, wherein a mounting base is provided at the top of the adjustable bracket; A first data acquisition unit and a second data acquisition unit are used to acquire data on the kiln flame. The first data acquisition unit is mounted on the mounting base, and the second data acquisition unit is connected to the side wall of the adjustable bracket. The adjustable bracket is used to adjust the height of the first and second acquisition components.

[0006] Beneficial effects: With the above settings, the height of the first and second collecting components can be adjusted using a movable and adjustable bracket, so that the whole device can be quickly adapted to kilns of different models and different observation hole heights.

[0007] In one optional embodiment, the adjustable bracket includes a first adjusting rod, a second adjusting rod, and a third adjusting rod, wherein the second adjusting rod is mounted on the first adjusting rod, and the third adjusting rod is mounted on the second adjusting rod.

[0008] Beneficial effects: When the height of the entire support needs to be adjusted, the operator can operate the height adjustment knobs of each level in sequence. For example, first loosen the knob on the first adjustment rod, pull the second adjustment rod out from the first adjustment rod to the desired height and then lock it. To adjust the third adjustment rod, loosen the knob on the second adjustment rod, pull the third adjustment rod out from the second adjustment rod to the final target height and then lock it.

[0009] The above settings enable a wide range of device adjustments and a compact size when stored, facilitating movement and storage. During deployment, the device can be extended to a very high working height, expanding its applicable environment.

[0010] In one alternative embodiment, the bottom of the adjustable bracket is further provided with a base brace, one end of which is mounted on the adjustable bracket and the other end is adapted to rest against the ground.

[0011] Beneficial effects: At least two base braces are fixed to the bottom of the first adjusting rod. One end of each brace is connected to the first adjusting rod, and the other end directly abuts against and contacts the ground. Together with the vertical rod of the adjustable bracket and the ground, they form one or more triangular stabilizing structures, which can improve the overall stability of the adjustable bracket.

[0012] In one optional embodiment, the kiln flame collection device further includes: A first mounting platform is mounted on the second adjusting rod, and an adjusting component is mounted on one side of the first mounting platform; A robotic arm, which is mounted on the adjusting member; The second acquisition component is installed at the end of the robotic arm that is away from the first mounting platform.

[0013] Beneficial effect: When the overall height of the adjustable bracket is adjusted, the first mounting platform installed on the second adjusting rod, along with the entire robotic arm and the second acquisition unit it carries, can be moved to a height close to the observation hole.

[0014] Then, using the adjustment mechanism and robotic arm, the second acquisition element is precisely aligned with the observation hole. This achieves precise and flexible control of the acquisition position, improving the accuracy of the spectral data.

[0015] In one optional embodiment, the kiln flame collection device further includes a second mounting platform, which is connected to the first adjusting rod.

[0016] In one optional embodiment, the kiln flame acquisition device further includes a DTU module, which is mounted on the second mounting platform and connected to the first acquisition element and the second acquisition element.

[0017] In one optional embodiment, the kiln flame acquisition device further includes a mobile power supply, which is detachably mounted on the second mounting platform and electrically connected to the DTU module, the first acquisition element, and the second acquisition element.

[0018] Secondly, this utility model also provides a kiln flame acquisition system, including: a flame isolation module and the above-mentioned kiln flame acquisition device; The flame isolation module is embedded inside the kiln observation hole or fixedly installed outside the kiln observation hole.

[0019] In one alternative implementation, the flame isolation module is made of high-temperature resistant glass.

[0020] Beneficial effects: Before flame acquisition, a flame isolation module needs to be installed in the kiln observation port to form a high-temperature resistant physical isolation layer. The flame isolation module protects the spectral probe and zoom camera, allowing them to work safely at close range and ensuring the acquisition of high-precision flame data.

[0021] In one alternative implementation, the kiln flame acquisition system further includes a processing cloud platform connected to the DTU module. Attached Figure Description

[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of a kiln flame collection device according to an embodiment of the present utility model; Figure 2 This is an overall schematic diagram of a kiln flame collection system according to an embodiment of the present utility model; Explanation of reference numerals in the attached figures: 1. Adjustable bracket; 11. First adjustment rod; 12. Second adjustment rod; 13. Third adjustment rod; 14. Base diagonal brace; 15. Height adjustment knob; 2. First data acquisition item; 31. Second data acquisition device; 32. Spectrometer; 4. First installation platform; 41. Adjustable component; 42. Robotic arm; 5. Second installation platform; 6. DTU module; 7. Portable power bank; 8. Flame isolation module; 9. Cloud platform. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] As core high-temperature equipment in industries such as ceramics and metallurgy, the real-time monitoring and analysis of the internal flame state of kilns is of great significance for optimizing firing processes, improving product quality, and reducing energy consumption. Currently, the industry generally uses fixed flame image acquisition equipment, which acquires RGB images of the flame through cameras and performs operating condition identification based on image processing algorithms.

[0026] Traditional equipment has a fixed structure and cannot flexibly adjust the collection angle and position according to the location of the observation hole and the flame conditions, resulting in incomplete and unrepresentative data collection.

[0027] To solve the above technical problems, the following will be combined with... Figures 1 to 2 The following describes embodiments of the present invention.

[0028] According to an embodiment of the present invention, a kiln flame collection device is provided, comprising: an adjustable support 1, a first collection element 2, and a second collection element 31.

[0029] like Figure 1 As shown, the top of the adjustable bracket 1 is provided with a mounting base, the first acquisition element 2 is installed on the mounting base, and the second acquisition element 31 is connected to the side wall of the adjustable bracket 1; the first acquisition element 2 and the second acquisition element 31 are used to acquire data of the kiln flame; the adjustable bracket 1 is used to adjust the height of the first acquisition element 2 and the second acquisition element 31.

[0030] The first acquisition device 2 is a zoom camera with its lens facing the observation hole of the kiln, used to acquire RGB images of the flames. The second acquisition device 31 is the spectral probe in the spectrometer 32.

[0031] When it is necessary to adapt the observation holes of kilns at different heights, the operator adjusts the adjustable bracket 1 to change the height of the first acquisition element 2 and the second acquisition element 31, and then fixes it in place. After the bracket height is fixed, the first acquisition element 2 at the top takes images of the flames inside the kiln, while the second acquisition element 31 on the side collects spectral data of the flames through its probe. Both simultaneously collect data on the same flame target from different dimensions and upload the data through their respective communication protocols.

[0032] With the above setup, a movable and adjustable bracket can be used to adjust the height of the first collecting element 2 and the second collecting element 31, so that the whole device can be quickly adapted to kilns of different models and different observation hole heights.

[0033] In one embodiment, such as Figure 1 As shown, the adjustable bracket 1 includes a first adjusting rod 11, a second adjusting rod 12 and a third adjusting rod 13. The second adjusting rod 12 is mounted on the first adjusting rod 11 and the third adjusting rod 13 is mounted on the second adjusting rod 12.

[0034] The first adjusting rod 11 is at the bottom layer and has an inner cavity in the middle. The second adjusting rod 12 is fitted inside the inner cavity of the first adjusting rod 11, and the outer diameter of the second adjusting rod 12 is equal to the inner diameter of the inner cavity of the first adjusting rod 11. The second adjusting rod 12 also has an inner cavity. The third adjusting rod 13 is fitted inside the inner cavity of the second adjusting rod 12 and is the extension rod at the top layer. The outer diameter of the third adjusting rod 13 is equal to the inner diameter of the inner cavity of the second adjusting rod 12.

[0035] A height adjustment knob 15 is provided at the connection of each level of the adjustment rod. Specifically, a knob is provided on the upper part of the first adjustment rod 11 for locking or loosening the second adjustment rod 12; a knob is also provided on the upper part of the second adjustment rod 12 for locking or loosening the third adjustment rod 13.

[0036] When it is necessary to adjust the height of the entire first acquisition unit 2 and the second acquisition unit 31, the operator can operate the height adjustment knobs 15 of each level in sequence. For example, first loosen the knob on the first adjustment rod 11, pull the second adjustment rod 12 out from the first adjustment rod 11 to the desired height and then lock it. If it is necessary to adjust the third adjustment rod 13, loosen the knob on the second adjustment rod 12, pull it out from the second adjustment rod 12 to the final target height and then lock it.

[0037] The above settings enable a wide range of device adjustments and a compact size when stored, facilitating movement and storage. During deployment, the device can be extended to a very high working height, expanding its applicable environment.

[0038] In one embodiment, such as Figure 1 As shown, the bottom of the adjustable bracket 1 is also provided with a base brace 14. One end of the base brace 14 is installed on the adjustable bracket 1, and the other end is adapted to rest on the ground.

[0039] At least two base braces 14 are fixedly connected to the bottom of the first adjusting rod 11. One end of each brace is connected to the first adjusting rod 11, and the other end directly abuts against and contacts the ground. Together with the vertical rod of the adjustable bracket 1 and the ground, they form one or more triangular stable structures, which can improve the stability of the entire adjustable bracket 1.

[0040] In one embodiment, such as Figure 1 As shown, the kiln flame collection device also includes: a first mounting platform 4 and a robotic arm 42. The first mounting platform 4 is mounted on the second adjusting rod 12, and an adjusting component 41 is mounted on one side of the second mounting platform 5. The robotic arm 42 is mounted on the adjusting component 41. The second collection component 31 is mounted on the end of the robotic arm 42 away from the first mounting platform 4.

[0041] Specifically, the first mounting platform 4 is a rigid plate-like or pedestal structure, fixedly mounted on the second adjusting rod 12 of the adjustable bracket 1, and the spectrometer 32 is mounted on the first mounting platform 4. The adjusting member 41 can be a ball cage structure, providing multiple rotation angles for the robotic arm 42. The robotic arm 42 can be of various types, such as a six-axis robotic arm 42, with the second acquisition member 31 fixedly mounted at the end of the robotic arm 42 away from the adjusting member 41.

[0042] When the overall height of the adjustable bracket 1 is adjusted, the first mounting platform 4, which is mounted on the second adjusting rod 12, and the entire robotic arm 42 and the second collecting element 31 it carries, can be moved to a height close to the observation hole.

[0043] Then, using the adjusting component 41 and the robotic arm 42, the second acquisition component 31 is precisely aligned with the observation hole. This achieves precise and flexible control of the acquisition position, improving the accuracy of the spectral data.

[0044] In one embodiment, such as Figure 1 As shown, the kiln flame acquisition device also includes a second mounting platform 5, which is connected to the first adjusting rod 11. The kiln flame acquisition device also includes a DTU module 6, which is mounted on the second mounting platform 5 and connected to the first acquisition element 2 and the second acquisition element 31.

[0045] Specifically, the second mounting platform 5 is also a rigid plate or bracket structure, fixed to the first adjusting rod 11. The DTU module 6 is fixedly mounted on the second mounting platform 5, and the DTU module 6 establishes an electrical connection with the first acquisition unit 2 and the second acquisition unit 31 through cables to receive the data they collect.

[0046] DTU module 6 collects RGB image data of the flame acquired by the first acquisition unit 2 and spectral data acquired by the second acquisition unit 31 via cable. It then transmits the data to cloud platform 9 through its built-in communication module, thereby enabling remote real-time monitoring and storage of the data.

[0047] In one embodiment, such as Figure 1As shown, the kiln flame acquisition device also includes a portable power supply 7, which is detachably mounted on the second mounting platform 5. The portable power supply 7 is electrically connected to the DTU module 6, the first acquisition unit 2, and the second acquisition unit 31. The portable power supply 7 provides power for network communication of the DTU module 6, power for image acquisition of the zoom camera, and power for spectral analysis of the spectrometer 32.

[0048] According to an embodiment of the present invention, another aspect also provides a kiln flame acquisition system, such as... Figure 2 As shown, it includes: a flame isolation module 8 and the aforementioned kiln flame acquisition device; wherein, the flame isolation module 8 is embedded in the kiln observation hole or fixedly installed outside the kiln observation hole. The flame isolation module 8 is made of high-temperature resistant glass.

[0049] Before flame acquisition, the flame isolation module 8 needs to be installed in the kiln observation hole to form a high-temperature resistant physical isolation layer. The flame isolation module 8 protects the spectral probe and zoom camera, allowing them to work safely at close range and ensuring the acquisition of high-precision flame data.

[0050] In one embodiment, such as Figure 2 As shown, the kiln flame acquisition system also includes a processing cloud platform 9, which is connected to the DTU module 6. After receiving data, the cloud platform 9 can monitor the flame image firing status in real time, analyze spectral data, and further analyze the firing state inside the kiln.

[0051] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. A kiln flame collection device, characterized in that, include: An adjustable bracket (1) is provided with a mounting base at its top; The first acquisition element (2) and the second acquisition element (31) are mounted on the mounting base and connected to the side wall of the adjustable bracket (1). The first acquisition element (2) and the second acquisition element (31) are used to acquire data of the kiln flame. The adjustable bracket (1) is used to adjust the height of the first acquisition element (2) and the second acquisition element (31).

2. The kiln flame collection device according to claim 1, characterized in that, The adjustable bracket (1) includes a first adjusting rod (11), a second adjusting rod (12) and a third adjusting rod (13), wherein the second adjusting rod (12) is mounted on the first adjusting rod (11) and the third adjusting rod (13) is mounted on the second adjusting rod (12).

3. The kiln flame collection device according to claim 1, characterized in that, The adjustable bracket (1) is also provided with a base brace (14) at the bottom. One end of the base brace (14) is installed on the adjustable bracket (1), and the other end is adapted to rest on the ground.

4. The kiln flame collection device according to claim 2, characterized in that, The kiln flame collection device also includes: The first mounting platform (4) is mounted on the second adjusting rod (12), and an adjusting component (41) is mounted on one side of the first mounting platform (4). A robotic arm (42) is mounted on the adjusting member (41); The second acquisition component (31) is installed at the end of the robotic arm (42) away from the first installation platform (4).

5. The kiln flame collection device according to claim 2, characterized in that, The kiln flame collection device also includes a second mounting platform (5), which is connected to the first adjusting rod (11).

6. The kiln flame collection device according to claim 5, characterized in that, The kiln flame acquisition device also includes a DTU module (6), which is installed on the second installation platform (5). The DTU module (6) is connected to the first acquisition component (2) and the second acquisition component (31).

7. The kiln flame collection device according to claim 6, characterized in that, The kiln flame collection device also includes a mobile power supply (7), which is detachably installed on the second installation platform (5). The mobile power supply (7) is electrically connected to the DTU module (6), the first collection component (2), and the second collection component (31).

8. A kiln flame acquisition system, characterized in that, include: Flame isolation module (8) and kiln flame collection device as described in any one of claims 1-7; The flame isolation module (8) is embedded in the kiln observation hole or fixedly installed outside the kiln observation hole.

9. The kiln flame acquisition system according to claim 8, characterized in that, The flame isolation module (8) is made of high-temperature resistant glass.

10. The kiln flame acquisition system according to claim 8, characterized in that, The kiln flame acquisition system also includes a processing cloud platform (9), which is connected to the DTU module (6).

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