Condenser rubber ball on-line cleaning device

Abstract

The utility model relates to condenser glue ball technical field, and disclose a kind of condenser glue ball on-line cleaning device, including fixing frame, receiver and glue ball pump, the receiver is close to the one end of fixing frame and is equipped with slot one, slot two and through hole one, the one side of fixing frame is close to receiver and is fixedly installed with insert block one and insert block two, the one side of fixing frame is close to receiver and is equipped with through hole two.The condenser glue ball on-line cleaning device, through the cooperation of positioning block and positioning groove and glue ball pump and installation groove, the quick positioning of glue ball pump can be realized, through the cooperation of pull rod, slider, limit rod, through slot, limit slot, guide slot and slot, the quick limit of glue ball pump can be realized, after long time use, it is convenient to overhaul or replace, through the design of multiple through holes three, the height of control box is conveniently adjusted, so that different height staff is used, improve the comfort of staff when working, and the adaptability is higher.

Description

Technical Field

[0001] This utility model relates to the field of condenser ball technology, specifically to an online cleaning device for condenser balls. Background Technology

[0002] The condenser ball online cleaning device is a highly efficient anti-scaling device for industrial condensers (such as central air conditioning units and power plant condensers). It can complete the cleaning while the equipment is running, avoiding production interruptions and efficiency losses caused by traditional shutdown cleaning. Its core principle is to use a ball pump to send flexible balls (such as sponge balls or rubber balls) with a diameter slightly larger than the inner diameter of the condenser tubes into the condenser tubes. The balls roll inside the tubes with the water flow, physically wiping away scale, biological slime, and other impurities attached to the tube walls. The balls are then recovered by a separation device and recycled, while the impurities are discharged with the sewage system. This device can continuously maintain the cleanliness of the condenser tubes, ensure heat exchange efficiency (reducing energy consumption by 5% to 15%), extend the service life of the condenser, and reduce the amount of chemical cleaning agents used. It is widely used in power, chemical, and refrigeration fields and is one of the key devices for achieving energy saving, consumption reduction, and green operation of equipment.

[0003] Chinese Utility Model Patent Publication No. CN203615821U discloses an online cleaning device for condenser rubber balls. The specification of this device states that it prevents the formation of scale and dirt on the pipe walls, improves the heat exchange efficiency of the condenser, thereby reducing energy waste and achieving energy saving. Furthermore, it employs a fully physical method, avoiding the corrosion of condenser pipes by chemicals in conventional chemical cleaning methods, protecting the air conditioning equipment, reducing system maintenance costs for users, and extending the service life of the air conditioning system. However, this online cleaning device for condenser rubber balls lacks a quick-installation structure for the rubber ball pump, making it inconvenient to inspect or replace after prolonged use. It also lacks a height adjustment structure for the control box, making it inconvenient for workers of different heights to use, resulting in low comfort, low adaptability, and poor practicality, hindering its widespread adoption. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide an online cleaning device for condenser balls. It can effectively solve the problems in the prior art, which does not have a quick installation structure for the ball pump, making it inconvenient to repair or replace it after long-term use, and does not have a height adjustment structure for the control box, making it inconvenient for workers of different heights to use. The device has low comfort, low adaptability, poor practicality, and is not easy to promote and use.

[0005] The technical solution adopted by this utility model is: an online cleaning device for condenser balls, including a fixed frame, a ball launcher / receiver, and a ball pump. The ball launcher / receiver has a slot 1, a slot 2, and a through hole 1 at one end near the fixed frame. A plug block 1 and a plug block 2 are fixedly installed on the side of the fixed frame near the ball launcher / receiver. A through hole 2 is also provided on the side of the fixed frame near the ball launcher / receiver. A screw 1 is inserted into the end of the ball launcher / receiver near the fixed frame, and a nut 1 is threaded onto the outer wall of the screw 1. An installation frame is fixedly installed on the side of the fixed frame near the ball pump. The installation frame has an installation groove, a positioning groove, a sliding groove, a guide groove, a locking groove, and a limiting groove on the side of the installation frame near the ball pump. A positioning block is fixedly installed on the end of the ball pump near the installation frame. A through groove is provided on the outer wall of the positioning block. A slider is slidably connected to the inner wall of the sliding groove. A limiting rod and a pull rod are fixedly installed on the outer wall of the slider. A control component is fixedly installed on the side of the fixed frame near the ball pump.

[0006] Preferably, the first plug and the first slot are plugged in and installed together, and the second plug and the second slot are plugged in and installed together.

[0007] Using the above technical solution, the staff inserts plug one into slot one and plug two into slot two, which enables the rapid positioning of the ball receiver / launcher.

[0008] Preferably, the screw rod passes through through hole one and through hole two, and the diameters of through hole one and through hole two are the same.

[0009] With the above technical solution, after the ball receiver is quickly positioned, the operator inserts screw one through through hole one and through hole two, and then connects nut one to screw one with thread, which can quickly fix the ball receiver and facilitate quick disassembly and assembly during use or assembly.

[0010] Preferably, the rubber ball pump is adapted to the mounting groove, and the positioning block and the positioning groove are plug-in installed.

[0011] Using the above technical solution, workers insert the rubber ball pump into the installation groove and simultaneously insert the positioning block into the positioning groove, which enables rapid positioning of the rubber ball pump.

[0012] Preferably, the sliding groove, the through groove and the limiting groove are connected, the limiting rod extends through the through groove into the interior of the limiting groove, and the cross-section of the guide groove and the slot combination is an "L" shaped structure.

[0013] With the above technical solution, after the rubber ball pump is quickly positioned, the operator moves the pull rod so that the limiting rod extends through the through groove into the inside of the limiting groove. Then, the pull rod is rotated so that it is located inside the slot, which can realize the quick positioning of the rubber ball pump. After long-term use, it is convenient to inspect or replace it.

[0014] Preferably, the control component includes a first fixing rod, the outer wall of which has a through hole three, a second fixing rod slidably connected to the outer wall of the first fixing rod, a fourth fixing hole on the outer wall of the second fixing rod, a second screw inserted into the outer wall of the second fixing rod, a second nut threadedly connected to the outer wall of the second screw, a control box fixedly installed at the end of the second fixing rod away from the first fixing rod, and the second screw passing through the fourth and third through holes, which have the same diameter.

[0015] With the above technical solution, the worker slides the fixing rod two. When it slides to the appropriate position, the worker inserts the screw rod two through the through hole four and through hole three, and then connects the nut two to the screw rod two with threads. This can achieve quick fixing of the fixing rod two, making it easy to quickly disassemble and assemble during use or assembly.

[0016] Preferably, the through holes are provided in multiple identical manner, and the multiple through holes are distributed at equal intervals.

[0017] The above technical solution, through the design of multiple through holes, facilitates the adjustment of the height of the control box, making it convenient for workers of different heights to use, improving the comfort of workers during work, and has high adaptability.

[0018] Compared with the prior art, this utility model provides an online cleaning device for condenser balls, which has the following beneficial effects: 1. This condenser ball online cleaning device, through the design of insert block one and slot one and insert block two and slot two, can realize the rapid positioning of the ball launcher and receiver. In addition, with screw one, through hole one, through hole two and nut one, the ball launcher and receiver can be quickly fixed. It is convenient to quickly disassemble and assemble during use or assembly. Through the cooperation of positioning block and positioning groove and ball pump and installation groove, the ball pump can be quickly positioned. Through the cooperation of pull rod, slider, limit rod, through groove, limit groove, guide groove and card groove, the ball pump can be quickly limited. After long-term use, it is convenient to inspect or replace it. 2. This condenser ball online cleaning device, through the cooperation of fixing rod one and fixing rod two, screw two, through hole four, through hole three and nut two, can realize the quick fixation of fixing rod two, which is convenient for quick disassembly and assembly during use or assembly. The design of multiple through holes three makes it easy to adjust the height of the control box, thus making it convenient for workers of different heights to use, improving the comfort of workers during work, and has high adaptability. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the installation structure of the ball receiver / launcher of this utility model; Figure 3This is a schematic diagram of the installation structure of the rubber ball pump of this utility model; Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a three-dimensional structural diagram of the mounting frame of this utility model; Figure 6 This is a schematic diagram of the installation structure of the control component of this utility model; Figure 7 This is a schematic diagram of the installation structure of the control component of this utility model.

[0020] The components are as follows: 1. Fixing frame; 2. Ball receiver / launcher; 3. Ball pump; 4. Slot 1; 5. Slot 2; 6. Through hole 1; 7. Insert block 1; 8. Insert block 2; 9. Screw 1; 10. Nut 1; 11. Mounting frame; 12. Mounting groove; 13. Positioning groove; 14. Slide groove; 15. Guide groove; 16. Card slot; 17. Limiting groove; 18. Positioning block; 19. Through groove; 20. Slider; 21. Limiting rod; 22. Pull rod; 23. Control assembly; 2301. Fixing rod 1; 2302. Through hole 3; 2303. Fixing rod 2; 2304. Through hole 4; 2305. Screw 2; 2306. Nut 2; 2307. Control box; 24. Through hole 2. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] like Figure 1-7As shown, this utility model provides an online cleaning device for condenser balls, including a fixed frame 1, a ball launcher / receiver 2, and a ball pump 3. The ball launcher / receiver 2 has a slot 4, a slot 5, and a through hole 6 at one end near the fixed frame 1. A plug 7 and a plug 8 are fixedly installed on the side of the fixed frame 1 near the ball launcher / receiver 2. A through hole 24 is also provided on the side of the fixed frame 1 near the ball launcher / receiver 2. A screw 9 is inserted and installed at one end of the ball launcher / receiver 2 near the fixed frame 1. A nut 10 is threaded onto the outer wall of the screw 9. A mounting frame 11 is fixedly installed on one side of the ball pump 3. The mounting frame 11 has a mounting groove 12, a positioning groove 13, a sliding groove 14, a guide groove 15, a locking groove 16, and a limiting groove 17 on the side of the ball pump 3 near the ball pump 3. A positioning block 18 is fixedly installed at one end of the ball pump 3 near the mounting frame 11. A through groove 19 is opened on the outer wall of the positioning block 18. A slider 20 is slidably connected to the inner wall of the sliding groove 14. A limiting rod 21 and a pull rod 22 are fixedly installed on the outer wall of the slider 20. A control component 23 is fixedly installed on the side of the fixing frame 1 near the ball pump 3.

[0023] Specifically, plug-in block 7 and slot 4 are connected by a plug-in joint, and plug-in block 8 and slot 5 are connected by a plug-in joint. The advantage is that when the operator inserts plug-in block 7 into slot 4 and plug-in block 8 into slot 5, the ball receiver 2 can be quickly positioned.

[0024] Specifically, screw 9 passes through through hole 6 and through hole 24, and the diameters of through hole 6 and through hole 24 are the same. The advantage is that after quickly positioning the ball receiver 2, the operator can quickly fix the ball receiver 2 by passing screw 9 through through hole 6 and through hole 24, and then threading nut 10 onto screw 9. This facilitates quick assembly and disassembly during use or assembly.

[0025] Specifically, the ball pump 3 is adapted to the mounting slot 12, and the positioning block 18 is plugged into the positioning slot 13. The advantage is that the operator can quickly position the ball pump 3 by inserting it into the mounting slot 12 and simultaneously inserting the positioning block 18 into the positioning slot 13. Example 2

[0026] like Figure 2-7 As shown, as an improvement on the previous embodiment, to further facilitate the limiting of the ball pump 3, specifically, the sliding groove 14, the through groove 19, and the limiting groove 17 are connected. The limiting rod 21 extends through the through groove 19 into the interior of the limiting groove 17. The cross-section of the guide groove 15 and the locking groove 16 is an "L" shape. The advantage is that after quickly positioning the ball pump 3, the operator moves the pull rod 22, causing the limiting rod 21 to extend through the through groove 19 into the interior of the limiting groove 17. Then, by rotating the pull rod 22, the pull rod 22 is positioned inside the locking groove 16, achieving rapid limiting of the ball pump 3. After prolonged use, this facilitates maintenance or replacement.

[0027] Specifically, the control component 23 includes a first fixing rod 2301, a third through hole 2302 on the outer wall of the first fixing rod 2301, a second fixing rod 2303 slidably connected to the outer wall of the first fixing rod 2301, a fourth through hole 2304 on the outer wall of the second fixing rod 2303, a second screw 2305 inserted into the outer wall of the second fixing rod 2303, a second nut 2306 threadedly connected to the outer wall of the second screw 2305, and a control box 2307 fixedly installed at the end of the second fixing rod 2303 away from the first fixing rod 2301. The second screw 2305 passes through the fourth through hole 2304 and the third through hole 2302, and the fourth through hole 2304 and the third through hole 2302 have the same diameter. The advantage is that when the worker slides the fixing rod 2303 to the appropriate position, the worker inserts the screw rod 2305 through the through hole 2304 and the through hole 2302, and then threads the nut 2306 to the screw rod 2305, which can quickly fix the fixing rod 2303 and facilitate quick disassembly and assembly during use or assembly.

[0028] Specifically, multiple identical through holes 2302 are provided, and these through holes 2302 are distributed at equal intervals. The advantage is that the design of multiple through holes 2302 facilitates adjustment of the height of the control box 2307, making it easier for staff of different heights to use, improving their comfort during work, and providing high adaptability.

[0029] Working principle: During installation, the operator inserts plug 7 into slot 4 and plug 8 into slot 5, enabling quick positioning of the ball receiver 2. After positioning, the operator inserts screw 9 through through hole 6 and through hole 24, and then threads nut 10 onto screw 9, quickly fixing the ball receiver 2 for easy disassembly and assembly. Next, the operator inserts ball pump 3 into mounting slot 12 and positioning block 18 into positioning slot 13, enabling quick positioning of ball pump 3. After positioning ball pump 3, the operator moves pull rod 22, causing limit rod 21 to extend through through slot 19 to limit slot 17. Inside the device, the pull rod 22 is rotated so that it is located inside the slot 16, which enables the quick positioning of the ball pump 3. After long-term use, it is easy to inspect or replace it. When in use, the operator slides the fixing rod 2303. When it slides to the appropriate position, the operator inserts the screw 2305 through the through hole 4 2304 and the through hole 3 2302, and then threads the nut 2306 with the screw 2305 to quickly fix the fixing rod 2303. It is easy to disassemble and assemble it during use or assembly. The design of multiple through holes 3 2302 makes it easy to adjust the height of the control box 2307, which is convenient for operators of different heights to use, improves the comfort of operators during work, and has high adaptability.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A condenser ball online cleaning device, comprising a fixing frame (1), a ball launcher / receiver (2), and a ball pump (3), characterized in that: The ball receiver (2) has a slot 1 (4), a slot 2 (5), and a through hole 1 (6) at one end near the fixed frame (1). A plug 1 (7) and a plug 2 (8) are fixedly installed on the side of the fixed frame (1) near the ball receiver (2). A through hole 2 (24) is opened on the side of the fixed frame (1) near the ball receiver (2). A screw 1 (9) is inserted into one end of the ball receiver (2) near the fixed frame (1). A nut 1 (10) is threaded onto the outer wall of the screw 1 (9). An installation frame (11) is fixedly installed on the side of the fixed frame (1) near the ball pump (3). The frame (11) has an installation groove (12), a positioning groove (13), a sliding groove (14), a guide groove (15), a card slot (16), and a limiting groove (17) on the side near the ball pump (3). A positioning block (18) is fixedly installed on the end of the ball pump (3) near the mounting frame (11). A through groove (19) is opened on the outer wall of the positioning block (18). A slider (20) is slidably connected to the inner wall of the sliding groove (14). A limiting rod (21) and a pull rod (22) are fixedly installed on the outer wall of the slider (20). A control component (23) is fixedly installed on the side of the fixing frame (1) near the ball pump (3).

2. The condenser ball online cleaning device according to claim 1, characterized in that: The first plug (7) and the first slot (4) are plugged in and installed together, and the second plug (8) and the second slot (5) are plugged in and installed together.

3. The condenser ball online cleaning device according to claim 1, characterized in that: The screw 1 (9) passes through through hole 1 (6) and through hole 2 (24), and the diameters of through hole 1 (6) and through hole 2 (24) are the same.

4. The condenser ball online cleaning device according to claim 1, characterized in that: The ball pump (3) is adapted to the mounting groove (12), and the positioning block (18) and the positioning groove (13) are plug-in installed.

5. The condenser ball online cleaning device according to claim 1, characterized in that: The sliding groove (14), the through groove (19) are connected to the limiting groove (17), the limiting rod (21) extends through the through groove (19) into the interior of the limiting groove (17), and the cross section of the guide groove (15) and the card slot (16) is in the shape of an "L".

6. The condenser ball online cleaning device according to claim 1, characterized in that: The control component (23) includes a first fixed rod (2301), the outer wall of the first fixed rod (2301) is provided with a third through hole (2302), the outer wall of the first fixed rod (2301) is slidably connected to a second fixed rod (2303), the outer wall of the second fixed rod (2303) is provided with a fourth through hole (2304), the outer wall of the second fixed rod (2303) is inserted and installed with a second screw (2305), the outer wall of the second screw (2305) is threadedly connected with a second nut (2306), the end of the second fixed rod (2303) away from the first fixed rod (2301) is fixedly installed with a control box (2307), the second screw (2305) passes through the fourth through hole (2304) and the third through hole (2302), the fourth through hole (2304) and the third through hole (2302) have the same diameter.

7. The condenser ball online cleaning device according to claim 6, characterized in that: The three through holes (2302) are provided in multiple identical manner, and the multiple three through holes (2302) are distributed at equal intervals.

Images