An electronic component concentricity detection device facilitating clamping
Patent Information
- Application Number
- CN202522132774.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-09
AI Technical Summary
轴承的设计可以提供运动部件的自由线性运动或围绕固定轴线的自由旋转,也可以通过控制作用在运动部件上的法向力的矢量来防止运动,同心度是评价机械轴承工件的一项重要技术指标,同心度误差直接影响着工件的装配和使用,在生产过程中,需要用到同心度检测设备对轴承的同心度进行检测,在对轴承的同心度进行监测时,需要对其进行自定心夹持固定,随后再进行检测,但在对其进行自定心夹持时,通常采用两个气缸同时运行,来实现自定心夹持,但两个气缸每次使用后的磨损程度无法保证,长期使用后,便会出现无法实现自定心夹持的现象
[0017]本实用新型通过固定机构,达到了可以对轴承进行自定心固定的效果,将待检测的轴承放置到转盘上,之后通过PLC启动固定机构中的第二电机,驱动双向丝杠转动,使第三滑块带动活动杆沿轴向移动,活动杆带动抵紧板移动,使抵紧板与轴承的内侧壁接触,同时由压力传感器实时监测抵紧板对轴承的挤压力度,当挤压力度达到预设阈值时,PLC控制第二电机停止工作,以此实现对轴承的自定心的夹持,进而方便后续对其进行同心度检测。
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Figure CN224787919U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concentricity detection technology, specifically a device for detecting concentric parts of electronic components that is easy to clamp. Background Technology
[0002] Bearings, used in electronic components, are mechanical elements that restrict relative motion within a desired range and reduce friction between moving parts. Bearing design can provide free linear motion or free rotation around a fixed axis for moving parts, or prevent motion by controlling the vector of the normal force acting on the moving parts. Concentricity is a crucial technical indicator for evaluating mechanical bearings; concentricity error directly affects the assembly and use of the workpiece. During production, concentricity testing equipment is needed to check the concentricity of bearings. When monitoring the concentricity of bearings, self-centering clamping is required before testing. However, self-centering clamping is typically achieved by operating two cylinders simultaneously. But the wear of the two cylinders after each use cannot be guaranteed, and after long-term use, self-centering clamping may become impossible.
[0003] For example, a mechanical bearing concentricity testing mechanism described in patent CN222124221U includes a storage box with a set of suction cup bases fixedly connected to the bottom surface of the box. The bottom surface of the storage box has a heat dissipation vent, and a rotating clamping mechanism is located above the box. This mechanism includes a housing. The bearing is placed on the housing, with two fixing blocks positioned within the inner ring of the bearing. A first hydraulic rod is then activated, moving the two fixing blocks away from each other until they are in contact with the inner wall of the bearing, thus fixing the bearing. A second hydraulic rod is then activated, moving a moving plate and a slider within a first groove until the testing head contacts the bearing. Finally, a motor is activated, rotating the shaft, which in turn rotates the housing and the bearing, thus detecting the bearing's concentricity. However, this mechanism cannot guarantee that the bearing is fixed in the center of the housing during the initial concentricity test, leading to deviations and inaccurate test results, thus reducing the device's practicality.
[0004] Based on this, a device for testing concentric parts of electronic components that is easy to clamp is provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this invention is to provide a device for testing concentric parts of electronic components that is easy to clamp, so as to solve the problems in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An easy-to-grip electronic component concentric part testing device includes a base, a servo motor fixedly connected to the bottom end of the base, a turntable fixedly connected to the output end of the servo motor through the outer wall of the base, a bearing provided at the top of the turntable, a testing mechanism provided inside the base, and a fixing mechanism provided at the top of the turntable.
[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0009] Preferably, the detection mechanism includes a first motor, the outer wall of the first motor is fixedly connected to the side wall of the base, the output end of the first motor is fixedly connected to a first lead screw, the outer wall of the first lead screw is rotatably connected to the interior of the base, the outer wall of the first lead screw is threadedly connected to a first slider, and the first slider is slidably connected to a groove opened inside the base.
[0010] Preferably, a mounting frame is fixedly connected to the top of the first slider, and the side wall of the mounting frame is provided with linear scales parallel to the movement direction of the second slider. A guide block is symmetrically fixedly connected to the bottom of the mounting frame, and the guide block is slidably connected to a guide groove opened on the base. The guide block is T-shaped.
[0011] Preferably, the mounting frame is internally rotatably connected to a second lead screw, the outer wall of the second lead screw is threadedly connected to a second slider, the side wall of the second slider is provided with a pointer corresponding to the scale, the outer wall of the second slider is slidably connected to a groove opened on the mounting frame, and a detection head is fixedly connected to the side wall of the second slider.
[0012] Preferably, the fixing mechanism includes a second motor, which is fixedly connected to the interior of the turntable. A bidirectional lead screw is fixedly connected to the output end of the second motor, and a fixing frame is rotatably connected to the outer wall of the bidirectional lead screw. The bottom end of the fixing frame is fixedly connected to the top end of the turntable.
[0013] Preferably, the outer wall of the bidirectional lead screw is symmetrically threaded with a third slider, the third slider is slidably connected to a groove opened on the fixed frame, and movable rods are rotatably connected around the third slider. A clamping plate is rotatably connected to the end of the movable rod away from the third slider.
[0014] Preferably, the abutment plate is arc-shaped, and a pressure sensor is provided on the working surface of the abutment plate.
[0015] Preferably, the servo motor, the first motor, the detection head, the second motor, and the pressure sensor are electrically connected via a PLC controller.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This invention achieves self-centering fixation of bearings through a fixing mechanism. The bearing to be tested is placed on a turntable, and then the second motor in the fixing mechanism is started by the PLC, driving the bidirectional lead screw to rotate. This causes the third slider to move the movable rod axially, which in turn moves the clamping plate, bringing it into contact with the inner wall of the bearing. At the same time, a pressure sensor monitors the squeezing force of the clamping plate on the bearing in real time. When the squeezing force reaches a preset threshold, the PLC controls the second motor to stop working, thereby achieving self-centering clamping of the bearing and facilitating subsequent concentricity testing. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0020] Figure 3 This is a schematic diagram of the structure of the testing mechanism of this utility model.
[0021] Figure 4 This is a schematic diagram of the fixing mechanism of this utility model.
[0022] Figure reference numerals: 1. Base; 11. Servo motor; 12. Turntable; 13. Bearing; 2. Detection mechanism; 21. First motor; 22. First lead screw; 23. First slider; 24. Mounting frame; 25. Guide block; 26. Second lead screw; 27. Second slider; 28. Detection head; 3. Fixing mechanism; 31. Second motor; 32. Bidirectional lead screw; 33. Fixing frame; 34. Third slider; 35. Movable rod; 36. Clamping plate. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] In one embodiment, such as Figures 1-4 As shown, an electronic component concentric part testing device that is easy to clamp includes a base 1, a servo motor 11 fixedly connected to the bottom end of the base 1, a turntable 12 fixedly connected to the output end of the servo motor 11 through the outer wall of the base 1, a bearing 13 provided at the top of the turntable 12, a testing mechanism 2 provided inside the base 1, and a fixing mechanism 3 provided at the top of the turntable 12.
[0025] In this embodiment, the bearing 13 is self-centered and fixed by the fixing mechanism 3, so that the bearing 13 is located in the middle of the turntable 12, which facilitates the subsequent concentricity detection. Then, the concentricity of the bearing 13 can be detected by the detection mechanism 2.
[0026] In an optional embodiment, such as Figure 3 As shown, the detection mechanism 2 includes a first motor 21. The outer wall of the first motor 21 is fixedly connected to the side wall of the base 1. A first lead screw 22 is fixedly connected to the output end of the first motor 21. The outer wall of the first lead screw 22 is rotatably connected to the interior of the base 1. A first slider 23 is threadedly connected to the outer wall of the first lead screw 22. The first slider 23 is slidably connected to a groove opened inside the base 1. A mounting frame 24 is fixedly connected to the top of the first slider 23. The side wall of the mounting frame 24 is provided with linear scales parallel to the movement direction of the second slider 27. The bottom of the mounting frame 24... Guide blocks 25 are symmetrically fixedly connected at both ends. Guide blocks 25 are slidably connected to guide grooves opened on the base 1. The guide blocks 25 are T-shaped. The first motor 21 is started by the PLC, which drives the first lead screw 22 to move the first slider 23 axially, which drives the mounting frame 24 to move synchronously. The mounting frame 24 drives the guide blocks 25 to slide in the guide groove. The mounting frame 24 drives the detection head 28 to move. When the detection head 28 contacts the outer wall of the bearing 13, the PLC controls the first motor 21 to stop working, and then the detection work can begin.
[0027] In an optional embodiment, such as Figure 3 As shown, a second lead screw 26 is rotatably connected inside the mounting frame 24, and a second slider 27 is threadedly connected to the outer wall of the second lead screw 26. A pointer corresponding to the scale is provided on the side wall of the second slider 27. The outer wall of the second slider 27 is slidably connected to the groove opened on the mounting frame 24. A detection head 28 is fixedly connected to the side wall of the second slider 27. According to the thickness of the bearing 13, the second lead screw 26 is rotated to move the second slider 27 axially, thereby driving the detection head 28 to move synchronously. When the height indicated by the pointer on the side wall of the second slider 27 is half the thickness of the bearing 13, the rotation of the second lead screw 26 is stopped, which facilitates subsequent testing work.
[0028] In an optional embodiment, such as Figure 4As shown, the fixing mechanism 3 includes a second motor 31, which is fixedly connected to the inside of the turntable 12. A bidirectional lead screw 32 is fixedly connected to the output end of the second motor 31. A fixed frame 33 is rotatably connected to the outer wall of the bidirectional lead screw 32. The bottom end of the fixed frame 33 is fixedly connected to the top end of the turntable 12. A third slider 34 is symmetrically threaded onto the outer wall of the bidirectional lead screw 32. The third slider 34 is slidably connected to a groove on the fixed frame 33. Movable rods 35 are rotatably connected to all four sides of the third slider 34. A clamping plate 36 is rotatably connected to the end of the third slider 34 away from the third slider 34. The second motor 31 is started by the PLC, which drives the bidirectional lead screw 32 to rotate, so that the third slider 34 moves axially and drives the movable rod 35 to move synchronously. The movable rod 35 drives the clamping plate 36 to move, so that the clamping plate 36 moves towards the inner wall of the bearing 13. When the clamping plate 36 is in close contact with the inner wall of the bearing 13, the bearing 13 is fixed, thereby realizing the self-centering clamping of the bearing 13, which facilitates the subsequent concentricity detection.
[0029] In an optional embodiment, such as Figure 4 As shown, the clamping plate 36 has an arc shape, and a pressure sensor is provided on the working surface of the clamping plate 36. The pressure sensor monitors the squeezing force of the clamping plate 36 on the inner wall of the bearing 13 in real time. When the squeezing force reaches the preset threshold, the pressure sensor feeds back to the PLC, and then the PLC controls the second motor 31 to stop running.
[0030] In an optional embodiment, such as Figure 2 As shown, the servo motor 11, the first motor 21, the detection head 28, the second motor 31 and the pressure sensor are electrically connected through a PLC controller. The PLC can connect the various components in series to achieve precise control of each component.
[0031] The above embodiment discloses a concentric component testing device for electronic components that is easy to clamp. When concentricity testing of a bearing 13 is required, the bearing 13 is placed on a turntable 12, and a clamping plate 36 passes through the inner hole of the bearing 13. Then, a second motor 31 is started via a PLC, driving a bidirectional lead screw 32 to rotate, causing a third slider 34 to move axially, which in turn moves a movable rod 35. The movable rod 35 moves the clamping plate 36, causing it to move towards the inner wall of the bearing 13. When the clamping plate 36 contacts the inner wall of the bearing 13, a pressure sensor monitors the pressing force of the clamping plate 36 on the bearing 13 in real time. When the pressing force reaches a preset threshold, the pressure sensor sends feedback to the PLC, which then controls the second motor 31 to stop working. This achieves self-centering clamping of the bearing 13, facilitating subsequent concentricity testing. Afterwards, based on the thickness of the bearing 13, the second lead screw 26 is rotated, causing the second slider 27 to move axially, thereby driving the testing head 2. 8. Synchronous movement: When the pointer on the side wall of the second slider 27 points to half the thickness of the bearing 13, the second lead screw 26 stops rotating to facilitate subsequent testing. Then, the first motor 21 is started by the PLC, driving the first lead screw 22 to move the first slider 23 axially, which in turn moves the mounting frame 24 synchronously. The mounting frame 24 drives the guide block 25 to slide in the guide groove, and the mounting frame 24 drives the detection head 28 to move. When the detection head 28 contacts the outer wall of the bearing 13, the PLC controls the first motor 21 to stop working, and then the testing can begin. The servo motor 11 is started by the PLC to drive the turntable 12 to rotate, and the turntable 12 drives the bearing 13 to rotate synchronously. The detection head 28 detects the concentricity of the bearing 13. In summary, the bearing 13 is self-centered and fixed by the fixing mechanism 3, so that the bearing 13 is located in the middle of the turntable 12, which facilitates subsequent concentricity testing. Then, the concentricity of the bearing 13 can be tested by the detection mechanism 2.
[0032] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A device for testing concentric parts of electronic components that is easy to clamp, comprising a base (1), wherein a servo motor (11) is fixedly connected to the bottom end of the base (1), characterized in that, The output end of the servo motor (11) is fixedly connected to a turntable (12) through the outer wall of the base (1). A bearing (13) is provided at the top of the turntable (12). A detection mechanism (2) is provided inside the base (1). A fixing mechanism (3) is provided at the top of the turntable (12).
2. The electronic component concentric part testing device for easy clamping as described in claim 1, characterized in that, The detection mechanism (2) includes a first motor (21), the outer wall of the first motor (21) is fixedly connected to the side wall of the base (1), the output end of the first motor (21) is fixedly connected to a first lead screw (22), the outer wall of the first lead screw (22) is rotatably connected to the inside of the base (1), the outer wall of the first lead screw (22) is threadedly connected to a first slider (23), and the first slider (23) is slidably connected to a groove opened inside the base (1).
3. The electronic component concentric part testing device for easy clamping as described in claim 2, characterized in that, The top of the first slider (23) is fixedly connected to a mounting frame (24). The side wall of the mounting frame (24) is provided with linear scales parallel to the movement direction of the second slider (27). The bottom end of the mounting frame (24) is symmetrically fixedly connected to a guide block (25). The guide block (25) is slidably connected to a guide groove opened on the base (1). The guide block (25) is T-shaped.
4. The electronic component concentric part testing equipment for easy clamping according to claim 3, characterized in that, The mounting frame (24) is internally rotatably connected to a second lead screw (26), and the outer wall of the second lead screw (26) is threadedly connected to a second slider (27). The side wall of the second slider (27) is provided with a pointer corresponding to the scale. The outer wall of the second slider (27) is slidably connected to a groove opened on the mounting frame (24). The side wall of the second slider (27) is fixedly connected to a detection head (28).
5. The electronic component concentric part testing device for easy clamping as described in claim 1, characterized in that, The fixing mechanism (3) includes a second motor (31), which is fixedly connected to the inside of the turntable (12). The output end of the second motor (31) is fixedly connected to a bidirectional lead screw (32), and the outer wall of the bidirectional lead screw (32) is rotatably connected to a fixing frame (33). The bottom end of the fixing frame (33) is fixedly connected to the top end of the turntable (12).
6. The electronic component concentric part testing device for easy clamping according to claim 5, characterized in that, The outer wall of the bidirectional lead screw (32) is symmetrically threaded with a third slider (34). The third slider (34) is slidably connected to a groove on the fixed frame (33). Movable rods (35) are rotatably connected around the third slider (34). A clamping plate (36) is rotatably connected to the end of the movable rod (35) away from the third slider (34).
7. The electronic component concentric part testing device for easy clamping according to claim 6, characterized in that, The abutment plate (36) is arc-shaped, and a pressure sensor is provided on the working surface of the abutment plate (36).
8. The electronic component concentric part testing device for easy clamping according to claim 1, characterized in that, The servo motor (11), the first motor (21), the detection head (28), the second motor (31), and the pressure sensor are electrically connected via a PLC controller.
Citation Information
Patent Citations
Mechanical bearing concentricity detection mechanism
CN222124221U