A PIN needle height confocal detection device

CN224787954UActive Publication Date: 2026-09-22SHANGHAI ZHUCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202522460314.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-09-22
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0003]如果PIN 针高度共聚焦检测装置是通过人工校准,会存在精度不稳定、效率低、依赖人工、易损伤工件四大类问题,难以适配高精度批量检测需求,而自动校准可以有效避免上述问题,使PIN针在进行高度共聚焦检测时的效率、精度、稳定性等核心维度全面提升检测性能

Benefits of technology

1、本设计的一种PIN针高度共聚焦检测装置,该装置通过两个电机的启停分别控制设备横向移动和竖向移动,从而实现自动精准定位,相比人工校准,能从效率、精度、稳定性等核心维度全面提升检测性能,避免人工校准易受视觉判断、操作熟练度影响。

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Abstract

This utility model discloses a PIN needle height confocal detection device, relating to the field of precision measurement and detection technology. It includes: a confocal detection equipment base; a device controller fixedly installed on the front side of the base; a T-shaped slider on the upper left surface of the base; an L-shaped positioning frame fixedly connected to the top of the T-shaped slider; a focusing microscope at the bottom of the horizontal end of the L-shaped positioning frame; a PIN needle module on the top of the base; and four telescopic sleeves fixedly connected to the inner walls of both the front and rear sides of the base. The device controls the horizontal and vertical movement of the equipment by starting and stopping two motors, thereby achieving automatic and precise positioning. Compared to manual calibration, it comprehensively improves detection performance in terms of efficiency, accuracy, and stability, avoiding the influence of visual judgment and operator skill that makes manual calibration susceptible to errors.
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Description

Technical Field

[0001] This utility model relates to the field of precision measurement and testing technology, and in particular to a PIN needle height confocal detection device. Background Technology

[0002] PINs are precision metal contact probes, core components in electronic devices responsible for electrical connections, signal transmission, or positioning. They are named PINs because of their needle-like shape, meaning pins or pins. The PIN height confocal detection device is a precision non-contact measurement device based on confocal imaging technology, specifically designed to detect the height, flatness, and height deviation of PINs. It is widely used in quality control in industries such as electronics, semiconductors, and automotive connectors.

[0003] If the PIN height confocal detection device is calibrated manually, it will suffer from four major problems: unstable accuracy, low efficiency, dependence on manual labor, and easy damage to the workpiece. It is difficult to meet the needs of high-precision batch testing. Automatic calibration can effectively avoid the above problems and comprehensively improve the core dimensions of PIN height confocal detection performance, such as efficiency, accuracy, and stability. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a PIN needle height confocal detection device, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a PIN needle height confocal detection device, including a focusing detection equipment base, an equipment controller is fixedly installed on the front side of the focusing detection equipment base, a T-shaped slider is provided on the upper surface of the left end of the focusing detection equipment base, an L-shaped positioning connecting frame is fixedly connected to the top of the T-shaped slider, and a focusing microscope is provided at the bottom of the horizontal end of the L-shaped positioning connecting frame.

[0006] As a further technical solution of this utility model, a PIN pin module is provided on the top of the focusing detection equipment base, and four telescopic sleeve rods are fixedly connected to the inner walls of the front and rear sides of the focusing detection equipment base. Springs are sleeved on the outer surfaces of the four telescopic sleeve rods, and a fixing plate is fixedly connected to the telescopic ends of every two telescopic sleeve rods. All four fixing plates slide on the surface of the focusing detection equipment base.

[0007] As a further technical solution of this utility model, a horizontal positioning groove is provided at the top left end of the base of the focusing detection device, and the vertical end of the T-shaped slider slides on the inner wall of the horizontal positioning groove.

[0008] As a further technical solution of this utility model, the base of the focusing detection device is provided with a first motor placement slot inside, a first stepper motor is fixedly installed on the bottom wall of the first motor placement slot, the output end of the first stepper motor is fixedly connected to a first transmission shaft, and two first bevel gears are fixedly sleeved on the outer wall of the first transmission shaft.

[0009] As a further technical solution of this utility model, the inner wall of the first motor placement slot is provided with a first bidirectional threaded rod corresponding to the position of the two first bevel gears, and the front ends of the two first bidirectional threaded rods are fixedly connected to a second bevel gear, and the two second bevel gears are meshed with the two first bevel gears.

[0010] As a further technical solution of this utility model, the ends of the two first bidirectional threaded rods that are away from the two second bevel gears rotate through the inner wall of the transverse positioning slide groove and are rotatably connected to the rear wall of the transverse positioning slide groove. The vertical end of the T-shaped slider is threaded onto the outer wall of the two first bidirectional threaded rods.

[0011] As a further technical solution of this utility model, a second motor placement slot is provided inside the top of the L-shaped positioning connecting frame, a second stepper motor is fixedly installed on the bottom wall of the second motor placement slot, and a second transmission shaft is fixedly connected to the output end of the second stepper motor.

[0012] As a further technical solution of this utility model, a worm gear is fixedly sleeved on the outer wall of the second transmission shaft, a second bidirectional threaded rod is provided on the inner wall of the second motor placement slot, the left end of the second bidirectional threaded rod is rotatably connected to the left wall of the second motor placement slot, and a worm wheel is fixedly sleeved on the outer wall of the second bidirectional threaded rod, and the worm wheel is meshed with the worm gear.

[0013] As a further technical solution of this utility model, a vertical positioning groove is provided at the bottom of the horizontal end of the L-shaped positioning connecting frame. The right end of the second bidirectional threaded rod rotates through the inner wall of the vertical positioning groove and is rotatably connected to the right wall of the vertical positioning groove. A positioning transmission block is threaded on the outer wall of one end of the second bidirectional threaded rod located on the inner wall of the vertical positioning groove. The positioning transmission block is fixedly connected to the focusing microscope.

[0014] This invention provides a PIN needle height confocal detection device, which has the following advantages compared with the prior art: 1. This design presents a PIN needle height confocal detection device. The device controls the horizontal and vertical movement of the equipment by starting and stopping two motors, thereby achieving automatic and accurate positioning. Compared with manual calibration, it can comprehensively improve the detection performance in terms of core dimensions such as efficiency, accuracy, and stability, and avoid the influence of visual judgment and operator proficiency on manual calibration.

[0015] 2. This design provides a PIN needle height confocal detection device. This device clamps and fixes the material by using the rebound force generated by the cooperation between the telescopic rod and the spring. This can minimize the time spent by the operator when fixing the material, and indirectly improve the working efficiency of the PIN needle when focusing. Moreover, the device is simple and convenient to operate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a PIN needle height confocal detection device. Figure 2 This is a schematic diagram of the internal structure of a PIN needle height confocal detection device. Figure 3 A PIN needle height confocal detection device Figure 2 Enlarged view of point A in the middle; Figure 4 This is a cross-sectional structural schematic diagram of a PIN needle height confocal detection device; Figure 5 A PIN needle height confocal detection device Figure 4 Enlarged view of section B in the middle.

[0017] In the diagram: 1. Focusing detection equipment base; 2. Equipment controller; 3. T-shaped slider; 4. L-shaped positioning connector; 5. Focusing microscope; 6. PIN needle module; 7. Telescopic sleeve; 8. Spring; 9. Fixing plate; 10. Horizontal positioning groove; 11. First motor placement slot; 12. First stepper motor; 13. First drive shaft; 14. First bevel gear; 15. First bidirectional threaded rod; 16. Second bevel gear; 17. Second motor placement slot; 18. Second stepper motor; 19. Second drive shaft; 20. Worm gear; 21. Second bidirectional threaded rod; 22. Worm wheel; 23. Vertical positioning groove; 24. Positioning transmission block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5This utility model provides a technical solution for a PIN needle height confocal detection device: it includes a focusing detection device base 1, which is used to place focusing devices such as PIN needles. A device controller 2 is fixedly installed on the front side of the focusing detection device base 1. The device controller 2 is electrically connected to each device of the device, so that the device can be operated conveniently. A T-shaped slider 3 is provided on the upper surface of the left end of the focusing detection device base 1. An L-shaped positioning connecting frame 4 is fixedly connected to the top of the T-shaped slider 3. Both the T-shaped slider 3 and the L-shaped positioning connecting frame 4 are used for connecting the devices. A focusing microscope 5 is provided at the bottom of the horizontal end of the L-shaped positioning connecting frame 4. The focusing microscope 5 is used to perform focusing detection on the PIN needles.

[0020] like Figure 1 As shown, a PIN needle module 6 is provided on the top of the focusing detection equipment base 1. Four telescopic sleeve rods 7 are fixedly connected to the inner walls of the front and rear sides of the focusing detection equipment base 1. The telescopic sleeve rods 7 are used to limit the device. Springs 8 are sleeved on the outer surface of the four telescopic sleeve rods 7. The deformation generated by the springs 8 provides the rebound force. A fixing plate 9 is fixedly connected to the telescopic end of every two telescopic sleeve rods 7. The fixing plate 9 is used to clamp the mold. The fixing plate 9 is used to allow the four fixing plates 9 to slide on the surface of the focusing detection equipment base 1.

[0021] A horizontal positioning groove 10 is provided on the top left end of the base 1 of the focusing detection equipment. The horizontal positioning groove 10 is used to provide a sliding track, and the vertical end of the T-shaped slider 3 slides on the inner wall of the horizontal positioning groove 10.

[0022] like Figure 2 and Figure 3 As shown, the base 1 of the focusing detection equipment has a first motor placement slot 11 inside, which provides installation space for the motor. A first step motor 12 is fixedly installed on the bottom wall of the first motor placement slot 11. The first step motor 12 provides power to the equipment. The output end of the first step motor 12 is fixedly connected to a first drive shaft 13, which can transmit the power output by the motor. Two first bevel gears 14 are fixedly sleeved on the outer wall of the first drive shaft 13, which also transmit the power output by the motor.

[0023] The inner wall of the first motor placement slot 11 is provided with a first bidirectional threaded rod 15 corresponding to the position of the two first bevel gears 14. The thread design of the first bidirectional threaded rod 15 can drive the equipment to move. The front ends of the two first bidirectional threaded rods 15 are fixedly connected to the second bevel gears 16. The two second bevel gears 16 are meshed with the two first bevel gears 14. The direction of force can be changed through the meshing between the second bevel gears 16 and the first bevel gears 14.

[0024] The two first bidirectional threaded rods 15 are both rotatably inserted into the inner wall of the transverse positioning slide groove 10 at one end away from the two second bevel gears 16 and are rotatably connected to the rear wall of the transverse positioning slide groove 10. The vertical end of the T-shaped slider 3 is threaded onto the outer wall of the two first bidirectional threaded rods 15.

[0025] like Figure 4 and Figure 5 As shown, the top of the L-shaped positioning connecting frame 4 is provided with a second motor placement slot 17. The second motor placement slot 17 can provide installation space for the motor. The bottom wall of the second motor placement slot 17 is fixedly installed with a second stepper motor 18. The second stepper motor 18 is used to provide power to the equipment. The output end of the second stepper motor 18 is fixedly connected to a second transmission shaft 19. The second transmission shaft 19 is used to transmit the power output by the second stepper motor 18.

[0026] A worm gear 20 is fixedly sleeved on the outer wall of the second drive shaft 19. The worm gear 20 is also used to transmit force. A second bidirectional threaded rod 21 is provided on the inner wall of the second motor placement slot 17. The left end of the second bidirectional threaded rod 21 is rotatably connected to the left wall of the second motor placement slot 17. A worm wheel 22 is fixedly sleeved on the outer wall of the second bidirectional threaded rod 21. The worm wheel 22 is meshed with the worm gear 20. The direction of the motor output force can be changed through the meshing between the worm wheel 22 and the worm gear 20.

[0027] The bottom of the horizontal end of the L-shaped positioning connector 4 is provided with a vertical positioning groove 23. The vertical positioning groove 23 is used to provide a sliding track. The right end of the second bidirectional threaded rod 21 rotates through the inner wall of the vertical positioning groove 23 and is rotatably connected to the right wall of the vertical positioning groove 23. The outer wall of the end of the second bidirectional threaded rod 21 located on the inner wall of the vertical positioning groove 23 is threaded with a positioning transmission block 24. Through the thread relationship between the second bidirectional threaded rod 21 and the positioning transmission block 24, the positioning transmission block 24 can slide on the inner wall of the vertical positioning groove 23. The positioning transmission block 24 is fixedly connected to the focusing microscope 5.

[0028] The working principle of this utility model is as follows: When using this device, the PIN needle is first placed on the base 1 of the focusing detection equipment, and the rebound force generated by the cooperation between the telescopic sleeve rod 7 and the spring 8 pushes the fixing plate 9 to clamp and fix the PIN needle mold. Then, the starting and stopping of the first stepper motor 12 and the second stepper motor 18 are controlled by the control device controller 2 to achieve precise positioning. Specifically, when the first stepper motor 12 starts, the output end of the first stepper motor 12 drives the first transmission shaft 13 to rotate synchronously. The first transmission shaft 13 drives the first bidirectional threaded rod 15 to rotate synchronously through the meshing between the first bevel gear 14 and the second bevel gear 16. The first bidirectional threaded rod 15 rotates through the interaction with the T-shaped slider 3. The threaded relationship between the two motors synchronously drives the microscope to slide on the inner wall of the transverse positioning groove 10. The T-shaped slider 3 drives the L-shaped positioning connecting frame 4 to slide, thereby moving the focusing microscope 5 to achieve transverse positioning. Then, the second stepper motor 18 is started, and the output end of the second stepper motor 18 synchronously drives the second transmission shaft 19 to rotate. The second transmission shaft 19 synchronously drives the second bidirectional threaded rod 21 to rotate through the meshing between the worm 20 and the worm wheel 22. Then, the threaded relationship between the second bidirectional threaded rod 21 and the positioning transmission block 24 synchronously drives the focusing microscope 5 to move. The vertical positioning is completed by moving the focusing microscope 5. The precise positioning is achieved by indirectly driving the focusing microscope 5 to move through the rotation of the two motors.

[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A PIN needle height confocal detection device, characterized in that, The device includes a focusing detection equipment base (1), which has a first motor placement slot (11) inside. A first stepper motor (12) is fixedly installed on the bottom wall of the first motor placement slot (11). The output end of the first stepper motor (12) is fixedly connected to a first transmission shaft (13). Two first bevel gears (14) are fixedly sleeved on the outer wall of the first transmission shaft (13). A first bidirectional threaded rod (15) is provided on the inner wall of the first motor placement slot (11) at the position corresponding to the two first bevel gears (14). The front ends of the two first bidirectional threaded rods (15) are fixedly connected to second bevel gears (16). The two second bevel gears (16) are meshed with the two first bevel gears (14). The ends of the two first bidirectional threaded rods (15) away from the two second bevel gears (16) rotate through the inner wall of the transverse positioning slide (10) and rotate to connect with the rear wall of the transverse positioning slide (10).

2. The PIN needle height confocal detection device according to claim 1, characterized in that, The left upper surface of the focusing detection equipment base (1) is provided with a T-shaped slider (3), and the top of the left end of the focusing detection equipment base (1) is provided with a horizontal positioning groove (10). The vertical end of the T-shaped slider (3) slides on the inner wall of the horizontal positioning groove (10).

3. The PIN pin height confocal detection device according to claim 2, characterized in that, The vertical end of the T-shaped slider (3) is threaded onto the outer wall of the two first bidirectional threaded rods (15).

4. The PIN needle height confocal detection device according to claim 1, characterized in that, The front side of the focusing detection equipment base (1) is fixedly installed with an equipment controller (2), the top of the T-shaped slider (3) is fixedly connected with an L-shaped positioning connector (4), the bottom of the horizontal end of the L-shaped positioning connector (4) is provided with a focusing microscope (5), and the top of the focusing detection equipment base (1) is provided with a PIN needle module (6).

5. The PIN needle height confocal detection device according to claim 1, characterized in that, Four telescopic sleeves (7) are fixedly connected to the inner walls of the front and rear sides of the base (1) of the focusing detection equipment. Springs (8) are sleeved on the outer surfaces of the four telescopic sleeves (7). A fixing plate (9) is fixedly connected to the telescopic ends of every two telescopic sleeves (7). The four fixing plates (9) slide on the surface of the base (1) of the focusing detection equipment.

6. The PIN pin height confocal detection device according to claim 4, characterized in that, The top of the L-shaped positioning connector (4) is provided with a second motor placement slot (17), and a second stepper motor (18) is fixedly installed on the bottom wall of the second motor placement slot (17). The output end of the second stepper motor (18) is fixedly connected to a second transmission shaft (19).

7. The PIN pin height confocal detection device according to claim 6, characterized in that, The outer wall of the second drive shaft (19) is fixedly fitted with a worm (20), and the inner wall of the second motor placement slot (17) is provided with a second bidirectional threaded rod (21). The left end of the second bidirectional threaded rod (21) is rotatably connected to the left wall of the second motor placement slot (17). The outer wall of the second bidirectional threaded rod (21) is fixedly fitted with a worm wheel (22), and the worm wheel (22) is meshed with the worm (20).

8. The PIN pin height confocal detection device according to claim 7, characterized in that, The bottom of the horizontal end of the L-shaped positioning connector (4) is provided with a vertical positioning groove (23). The right end of the second bidirectional threaded rod (21) rotates through the inner wall of the vertical positioning groove (23) and rotates to connect with the right wall of the vertical positioning groove (23). The outer wall of the end of the second bidirectional threaded rod (21) located on the inner wall of the vertical positioning groove (23) is threaded with a positioning transmission block (24). The positioning transmission block (24) is fixedly connected to the focusing microscope (5).