A load monitoring device with integrated mounting structure
Patent Information
- Application Number
- CN202522530587.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有的集成化载重监控装置将传感器、处理器、显示模块等核心部件高度整合为一体,部件间关联性极强,但因集成结构通常有密封设计,拆解需专业工具和技术,非专业人员操作易损坏周边正常部件,进而导致维修不便的问题
1.本实用新型通过旋钮联动齿轮四、转杆、双向丝杠等传动部件,配合定位块一与定位块二、推块一与推块二的斜面配合结构,无需专业工具和技术,操作人员手动旋转旋钮即可完成壳体一与壳体二的拼接或拆分,避免了传统集成装置密封结构难以拆解、非专业操作易损坏部件的问题,大幅缩短维修时的拆机时间,降低维修门槛。
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Figure CN224788121U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of monitoring device technology, specifically a load monitoring device with an integrated installation structure. Background Technology
[0002] The load monitoring device with integrated installation structure is a device that highly integrates core components such as sensors, data processing units, and communication modules. Its core design lies in achieving rapid installation and stable operation through a modular structure, while supporting multiple monitoring functions and data transmission methods.
[0003] Existing integrated load monitoring devices highly integrate core components such as sensors, processors, and display modules into one unit. The components are highly interconnected, but because the integrated structure usually has a sealed design, disassembly requires professional tools and techniques. Non-professionals may damage surrounding normal components when operating the device, which leads to inconvenience in maintenance. Utility Model Content
[0004] The purpose of this invention is to provide a load monitoring device with an integrated installation structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A load monitoring device with an integrated installation structure includes a main unit and a sensor for monitoring and electrically connected to the main unit. The main unit is provided with a first housing and a second housing that can be spliced together. A positioning block is provided inside the second housing. The second housing is provided with a positioning block that cooperates with the first positioning block. A knob is provided on the outside of the first housing for driving the second positioning block to move.
[0006] Preferably, the host computer is equipped with a display screen, control buttons, and interfaces.
[0007] Preferably, the inner side of the housing 2 is provided with multiple sets of positioning blocks 1, and the bottom end of the positioning block 1 is provided with an inclined surface.
[0008] Preferably, the housing 1 is provided with multiple sets of connecting frames inside, and the connecting frames are provided with guide rods inside. Two sets of moving parts are movably provided at the upper limit of the guide rods. The positioning block 2 is fixedly provided on the top of the moving parts, and the top end of the positioning block 2 is provided with an inclined surface that cooperates with the bottom inclined surface of the positioning block 1.
[0009] Preferably, the connecting frame is rotatably equipped with a bidirectional lead screw, and two sets of lead screw nuts are meshed on the bidirectional lead screw. The bottom of the lead screw nuts is fixedly connected to the top of the positioning block two. A gear one is fixedly installed on the bidirectional lead screw. A rotating rod is rotatably installed inside the connecting frame. A gear two that meshes with gear one is installed at the bottom of the rotating rod. A gear three is fixedly installed on the rotating rod. A gear four that meshes with gear three is installed at one end of the knob.
[0010] Preferably, the bottom of the housing 2 is fixedly provided with a push block 1 with a slope on the top, and the bottom of the moving part is fixedly provided with a push block 2 with a slope on the bottom, and the bottom slope of the push block 2 cooperates with the top slope of the push block 1.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model uses a knob-linked gear four, a rotating rod, a two-way lead screw and other transmission components, in conjunction with the inclined surface cooperation structure of positioning block one and positioning block two, and push block one and push block two. No professional tools or techniques are required. Operators can manually rotate the knob to complete the splicing or disassembly of housing one and housing two. This avoids the problems of traditional integrated device sealing structures being difficult to disassemble and non-professional operation easily damaging components, greatly shortening the disassembly time during maintenance and lowering the maintenance threshold. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the knob structure of this utility model; Figure 3 This is a schematic diagram of the connecting frame structure of this utility model.
[0013] In the diagram: 1. Main unit; 2. Display screen; 3. Control button; 4. Interface; 5. Housing 1; 6. Housing 2; 7. Positioning block 1; 8. Connecting frame; 9. Guide rod; 10. Moving part; 11. Positioning block 2; 12. Two-way lead screw; 13. Lead screw nut; 14. Gear 1; 15. Rotating rod; 16. Gear 2; 17. Gear 3; 18. Knob; 19. Gear 4; 20. Push block 2; 21. Push block 1. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-3A load monitoring device with an integrated installation structure includes a main unit 1 and a sensor for monitoring and electrically connected to the main unit 1. The main unit 1 is provided with a first housing 5 and a second housing 6 that can be spliced together. A first positioning block 7 is provided inside the second housing 6. A second positioning block 11 that cooperates with the first positioning block 7 is provided inside the first housing 5. A knob 18 for driving the second positioning block 11 to move is provided on the outside of the first housing 5. The main unit 1 is provided with a display screen 2, a control button 3 and an interface 4. The host unit 1 is the core control unit of the device, integrating various functional modules. It receives load data transmitted from the sensors, processes it through internal circuitry, and drives the display screen 2 to display information. Simultaneously, it responds to the operation of the control button 3, realizing core functions such as data processing and alarm triggering. The sensors collect physical signals such as load pressure and tension of the carrier in real time, convert them into electrical signals, and transmit them to the host unit 1, providing raw data support for load monitoring. It is a key sensing component for realizing the monitoring function. The display screen 2 is electrically connected to the host unit 1, intuitively presenting information such as real-time load data collected by the sensors and equipment working status (such as normal / overload), which is convenient for operators to read quickly. The control button 3 is a human-machine interface component used to input commands to the host unit 1, which can realize operations such as powering on / off the equipment, setting parameters (such as adjusting the load threshold), data calibration, and alarm reset. The interface 4 provides a connection interface between the host unit 1 and the sensors, external power supply, or other expansion devices, ensuring the stability of electrical signal transmission and power supply. It is a key interface for circuit connection between components.
[0016] Please see Figure 2 and Figure 3 The inner side of the housing 6 is provided with multiple sets of positioning blocks 7. The bottom end of the positioning block 7 is provided with an inclined surface. The inner side of the housing 5 is provided with multiple sets of connecting frames 8. The inner side of the connecting frame 8 is provided with a guide rod 9. The guide rod 9 is provided with two sets of moving parts 10 at the upper limit. The positioning block 11 is fixedly provided on the top of the moving parts 10. The top end of the positioning block 11 is provided with an inclined surface that cooperates with the bottom inclined surface of the positioning block 7. The inner side of the connecting frame 8 is rotatably provided with a double-acting screw 12. The double-acting screw 12 is meshed with two sets of screw nuts 13. The bottom of the screw nuts 13 is fixedly connected to the top of the positioning block 11. The double-acting screw 12 is fixedly provided with a gear 14. The inner side of the connecting frame 8 is rotatably provided with a rotating rod 15. The bottom end of the rotating rod 15 is provided with a gear 16 that meshes with the gear 14. The rotating rod 15 is fixedly provided with a gear 17. The knob 18 is provided with a gear 19 that meshes with the gear 17. Housing 5 and Housing 6 are designed to be joined together, forming the external protective shell of the main unit 1. This design protects internal core components such as sensors and processors from external impacts, dust, and moisture. The joining structure also allows for modular integration and installation of the device. Positioning block 7 is fixed to the inner side of housing 6, with a beveled bottom that engages with the beveled surface of positioning block 11. This ensures precise positioning during the joining of housing 5 and housing 6, while also enhancing structural stability and preventing loosening. Connecting bracket 8 is fixed inside housing 5, serving as a guide... The guide rod 9, double-acting lead screw 12, rotating rod 15, and other transmission components provide installation support to ensure the fixed position of each transmission structure, guarantee the smoothness of the transmission process, and ensure the stability of the housing 1 5 and housing 2 6 after splicing. The guide rod 9 guides and limits the moving part 10, restricting the moving part 10 to move only along the axial direction of the guide rod 9, preventing it from deviating during movement, and ensuring the movement accuracy of the positioning block 2 11. The moving part 10 is movably limited on the guide rod 9, with the positioning block 2 11 fixed at the top and the push block 2 20 fixed at the bottom, which can slide on the guide rod 9 to drive... Positioning block 21 cooperates with positioning block 17, and the inclined surfaces of push block 20 and push block 11 assist in the positioning of the housing assembly. The top of positioning block 21 has an inclined surface that matches the bottom inclined surface of positioning block 17. It moves back and forth through the drive of moving part 10, precisely fitting with positioning block 17 to complete the assembly and positioning of housing 15 and housing 26, enhancing the stability of the integrated structure. The bidirectional lead screw 12 is rotatably installed inside the connecting frame 8. By rotating, it drives two sets of lead screw nuts 13 to move synchronously in opposite directions, which is the core of driving the movement of positioning block 211. The transmission component converts rotational motion into linear motion. The rotating rod 15 is rotatably mounted inside the connecting frame 8. The bottom end is fixed with gear 2 16 and the middle part is fixed with gear 3 17, which serves as a power transfer mechanism. The rotational power received by the knob 18 from gear 3 17 is transmitted to gear 2 16, which in turn drives the bidirectional lead screw 12 to rotate. The knob 18 is rotatably mounted outside the housing 1 5 and is a manually operated component. By manually rotating it, it drives gear 4 19 to rotate, providing power for the movement of positioning block 2 11, which facilitates the operator to control the splicing or disassembly of housing 1 5 and housing 2 6.
[0017] Please see Figure 2 and Figure 3 The bottom of the housing 26 is fixedly provided with a push block 21 with a slope on the top, and the bottom of the moving part 10 is fixedly provided with a push block 20 with a slope on the bottom, and the bottom slope of the push block 20 cooperates with the top slope of the push block 21. Push block 20 is fixed to the bottom of the moving part 10. The bottom is provided with an inclined surface, which cooperates with the top inclined surface of push block 21. When the knob 18 is rotated in the opposite direction, the positioning block 21 drives push block 20 to move backward through the moving part 10. The bottom inclined surface of push block 20 will be adapted to the bottom inclined surface of push block 21. Through the interaction of the inclined surfaces, the housing 15 and housing 26 are separated, which makes it convenient for the operator to control the separation of housing 15 and housing 26.
[0018] Working principle: When housing 5 and housing 6 are assembled, the operator rotates the knob 18 on the outside of housing 5, which drives the gear 4 19 at one end of the knob 18 to rotate. The gear 4 19 meshes with the gear 3 17 on the rotating rod 15, transmitting power to the rotating rod 15. The rotating rod 15 meshes with the gear 14 on the double-acting screw 12 through the gear 2 16 at its bottom, driving the double-acting screw 12 to rotate inside the connecting frame 8. When the double-acting screw 12 rotates, the two sets of screw nuts 13 meshing with it move synchronously in opposite directions, driving the positioning block 2 11 (fixed to the top of the moving part 10) fixed to the bottom of the screw nut 13 to move axially along the guide rod 9. The inclined surface at the top of the positioning block 2 11 precisely fits with the inclined surface at the bottom of the positioning block 1 7 inside housing 6. At the same time, the moving part 1 The push block 20 at the bottom of shell 0 interacts with the push block 21 at the bottom of shell 26 through inclined surfaces, which helps shell 15 and shell 26 to be accurately aligned and firmly spliced. The connecting frame 8 provides stable support for components such as guide rod 9 and double-acting screw 12, ensuring smooth transmission. When it is necessary to separate the shell, the knob 18 is rotated in the opposite direction. Gear 4 19, gear 3 17, rotating rod 15, gear 2 16, and gear 1 14 are driven in reverse in sequence, which drives the double-acting screw 12 to rotate in the opposite direction. The screw nut 13 drives the positioning block 2 11 to move backward through the moving part 10. At this time, push block 20 moves synchronously with the moving part 10. Its bottom inclined surface interacts with the top inclined surface of push block 21 to generate a separation thrust, which makes shell 15 and shell 26 separate quickly, completing the disassembly operation.
[0019] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A load monitoring device with an integrated installation structure, comprising a main unit (1) and a sensor for monitoring and electrically connected to the main unit (1), characterized in that: The host (1) is provided with a first shell (5) and a second shell (6) that can be spliced. The second shell (6) is provided with a first positioning block (7) inside. The first shell (5) is provided with a second positioning block (11) that cooperates with the first positioning block (7) inside. The first shell (5) is provided with a knob (18) that is rotatably provided on the outside for driving the second positioning block (11) to move.
2. The load monitoring device with an integrated installation structure according to claim 1, characterized in that: The host (1) is equipped with a display screen (2), control buttons (3) and interface (4).
3. The load monitoring device with an integrated installation structure according to claim 1, characterized in that: Multiple sets of positioning blocks (7) are provided on the inner side of the housing (6), and a slope is provided at the bottom end of the positioning block (7).
4. A load monitoring device with an integrated installation structure according to claim 3, characterized in that: The housing (5) is provided with multiple sets of connecting frames (8), and the connecting frames (8) are provided with guide rods (9). The guide rods (9) are provided with two sets of moving parts (10) at their upper limits. The positioning block (11) is fixedly set on the top of the moving parts (10). The top end of the positioning block (11) is provided with an inclined surface that matches the bottom inclined surface of the positioning block (7).
5. A load monitoring device with an integrated installation structure according to claim 4, characterized in that: The connecting frame (8) is rotatably equipped with a two-way lead screw (12), and two sets of lead screw nuts (13) are meshed on the two-way lead screw (12). The bottom of the lead screw nut (13) is fixedly connected to the top of the positioning block (11). A gear (14) is fixedly installed on the two-way lead screw (12). A rotating rod (15) is rotatably equipped inside the connecting frame (8). A gear (16) meshing with the gear (14) is provided at the bottom of the rotating rod (15). A gear (17) is fixedly installed on the rotating rod (15). A gear (19) meshing with the gear (17) is provided at one end of the knob (18).
6. A load monitoring device with an integrated installation structure according to claim 5, characterized in that: The inner bottom of the housing 2 (6) is fixedly provided with a push block 1 (21) with a slope on the top, and the bottom of the moving part (10) is fixedly provided with a push block 2 (20) with a slope on the bottom, and the bottom slope of the push block 2 (20) cooperates with the top slope of the push block 1 (21).