A calibration device for displaying a fire detector range map

Abstract

The utility model discloses a kind of display flame table detection range diagram's calibration device, comprising: instrument positioning seat, holder motor, inner turntable, laser ranging module, mounting plate, camera module, plane needle roller bearing, first fixed shell, second fixed shell, outer turntable, controller;The surface of instrument positioning seat is fixedly connected with the shell of flame detector by multiple screws;The stator of holder motor is fixedly installed in the recess inside instrument positioning seat;Inner turntable is fixedly connected with the rotor of holder motor by connecting piece and can rotate with rotor;Laser ranging module is fixedly set on inner turntable by mounting plate.

Description

Technical Field

[0001] This utility model belongs to the field of flame gauge detection technology, and more specifically, it relates to a calibration device that displays a flame gauge detection range diagram. Background Technology

[0002] Each flame detector has a specific detection range; exceeding this range creates a blind spot. In locations where flame detectors need to be installed, the detection range of each instrument must be displayed to determine the required number of instruments and ensure no blind spots. By displaying the detection range, the instrument angles can be adjusted to minimize the number of instruments needed and guarantee no detection blind spots.

[0003] Currently, the detection range can only be roughly estimated based on the installation direction of the instrument, and it cannot accurately display the detection range diagram. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a calibration device that displays a flame gauge detection range diagram, solving the problem of fuzzy estimation of the instrument's detection range. It can also capture photos of the detection field of view and actual distance through a camera module and a laser ranging module.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a calibration device for displaying a flame gauge detection range diagram, comprising: an instrument positioning base, a gimbal motor, an inner turntable, a laser ranging module, a mounting plate, a camera module, a flat needle roller bearing, a first fixed housing, a second fixed housing, an outer turntable, and a controller;

[0006] The instrument positioning base is fixedly connected to the outer shell of the flame detector by multiple screws;

[0007] The stator of the gimbal motor is fixedly installed in the groove inside the instrument positioning seat;

[0008] The inner turntable is fixedly connected to the rotor of the gimbal motor via a connector and can rotate with the rotor;

[0009] The laser ranging module is fixedly mounted on the inner turntable via a mounting plate;

[0010] The camera module is fixedly located at the center of the entire device and inside the first fixed housing;

[0011] The flat needle roller bearing is disposed between the instrument positioning seat and the inner turntable;

[0012] The outer turntable is fixedly installed on the outer ring of the instrument positioning base;

[0013] The second fixed housing is mounted on the outer turntable;

[0014] The controller is electrically connected to the gimbal motor, camera module, and laser ranging module.

[0015] Preferably, the inner turntable is fixedly connected to the rotor of the gimbal motor by four hexagonal screws.

[0016] Preferably, the laser ranging module is fixed to the mounting plate by a second cross screw and a second nut, and the mounting plate is then fixed to the inner turntable by a third cross screw.

[0017] Preferably, the camera module is fixedly installed inside the first fixed housing by a first Phillips screw and a first nut, and the first fixed housing is located at the center of the calibration device.

[0018] Preferably, the flat needle roller bearing is interference-fitted into the groove inside the instrument positioning seat, and the bottom of the inner turntable is provided with a protrusion that presses against the flat needle roller bearing.

[0019] Preferably, the outer turntable is fixed to the outer ring of the instrument positioning seat by a fourth cross screw.

[0020] Preferably, the second fixed housing is mounted on the outer turntable by a plurality of fifth cross screws.

[0021] Preferably, the inner turntable has a hole in its center, through which the wires of the camera module and the laser ranging module pass and through the slip ring of the gimbal motor, and then through the wire hole of the instrument positioning seat to the controller.

[0022] This invention provides a calibration device for displaying the detection range of a flame gauge, which has the following advantages: Based on the traditional method of estimating the working range of an instrument, this invention adds automatic rotation, laser ranging, and on-site photography, so that the instrument's detection range can be directly displayed on a computer, greatly reducing the risk factor for on-site construction personnel and reducing the difficulty of adjusting the instrument's detection angle to ensure full coverage. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0024] Figure 2 This is a schematic diagram of the interior of the outer shell of this utility model.

[0025] Figure 3 This is a schematic diagram showing the position of the fourth cross screw in this utility model.

[0026] Figure 4 This is a schematic diagram of the internal structure of the instrument positioning seat of this utility model.

[0027] Figure 5This is a schematic diagram of the internal structure of the outer turntable of this utility model.

[0028] In the diagram, 1. First fixed housing; 2. Third Phillips head screw; 3. Second fixed housing; 4. Outer turntable; 5. Instrument positioning seat; 6. Hex socket screw; 7. Camera module; 8. Second Phillips head screw; 9. Second nut; 10. First Phillips head screw; 11. First nut; 12. Laser rangefinder module; 13. Fourth Phillips head screw; 14. Mounting plate; 15. Fifth Phillips head screw; 16. Gimbal motor; 17. Inner turntable; 18. Flat needle roller bearing. Detailed Implementation

[0029] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0030] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Please see Figures 1 to 5 This utility model provides a technical solution: a calibration device for displaying a flame gauge detection range diagram, comprising: an instrument positioning base 5, a gimbal motor 16, an inner turntable 17, a laser ranging module 12, a mounting plate 14, a camera module 7, a flat needle roller bearing 18, a first fixed housing 1, a second fixed housing 3, an outer turntable 4, and a controller.

[0033] The instrument positioning base 5 is fixedly connected to the housing of the flame detector by multiple screws;

[0034] The stator of the gimbal motor 16 is fixedly installed in the groove inside the instrument positioning seat 5;

[0035] The inner turntable 17 is fixedly connected to the rotor of the gimbal motor 16 by four hexagonal screws 6. The inner turntable 17 has a hole in the center. The wires of the camera module 7 and the laser rangefinder module 12 pass through the hole and the slip ring of the gimbal motor 16, and then lead out to the controller through the wire hole of the instrument positioning seat 5.

[0036] The laser ranging module 12 is fixedly mounted on the inner turntable 17 via the mounting plate 14. The laser ranging module 12 is fixed to the mounting plate 14 via the second cross screw 8 and the second nut 9. The mounting plate 14 is then fixed to the inner turntable 17 via the third cross screw 2.

[0037] The camera module 7 is fixedly located at the center of the entire device and inside the first fixed housing 1. The camera module 7 is fixedly installed inside the first fixed housing 1 by the first cross screw 10 and the first nut 11. The first fixed housing 1 is located at the center of the calibration device.

[0038] A flat needle roller bearing 18 is disposed between the instrument positioning seat 5 and the inner turntable 17. The flat needle roller bearing 18 is interference-fitted in the groove on the inner side of the instrument positioning seat 5. The bottom of the inner turntable 17 is provided with a protrusion, which is pressed against the flat needle roller bearing 18.

[0039] The outer turntable 4 is fixedly installed on the outer ring of the instrument positioning seat 5. The outer turntable 4 is fixed on the outer ring of the instrument positioning seat 5 by the fourth cross screw 13.

[0040] The second fixed housing 3 is mounted on the outer turntable 4 by multiple fifth cross screws 15.

[0041] The controller is electrically connected to the gimbal motor 16, the camera module 7, and the laser ranging module 12.

[0042] The specific usage and function of this embodiment are as follows: Based on the traditional method of estimating the working range of the instrument, automatic rotation, laser ranging, and on-site photography are added, so that the instrument's detection range can be directly displayed on the computer, which greatly reduces the risk factor for on-site construction personnel and reduces the difficulty of adjusting the instrument's detection angle to ensure full coverage.

[0043] The laser rangefinder is fixed as a module on the inner turntable 17, which is in turn fixed to the rotor of the gimbal motor 16. The camera module is fixed on the outer turntable 4, which is fixed to a turntable positioning seat to ensure that the camera module does not move and affect the image capture. The turntable positioning seat is fixed to the instrument surface to ensure concentricity, and the stator of the gimbal motor 16 is fixed in the groove inside the positioning seat. The rotation of the gimbal motor 16 drives the inner turntable 17 to rotate the laser rangefinder module 12. The camera module remains at the center and stable. It takes a picture after each rotation angle. The pictures containing the laser and the corresponding distance are combined into one image, and the detection range picture is output. After the operation is completed, the gimbal motor 16 will automatically return to its original position to ensure that no rotational torque is applied to the data cable, which could lead to the data cable breakage.

[0044] The inner turntable 17 is provided with a boss that presses on the needle roller bearing to ensure uniform pressure on the circumferential motion plane of the turntable, smooth rotation, and no derailment from the track. It is simple and reasonable. The laser ranging module 12 has an unobstructed emission window, which ensures more stable adjustment of the laser ranging module 12 during normal operation. It is simple and reliable.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A calibration device for displaying a flame gauge detection range diagram, characterized in that, include: Instrument positioning seat (5), gimbal motor (16), inner turntable (17), laser ranging module (12), mounting plate (14), camera module (7), flat needle roller bearing (18), first fixed housing (1), second fixed housing (3), outer turntable (4), controller; The instrument positioning base (5) has a flame detector housing fixedly connected to its surface by multiple screws; The stator of the gimbal motor (16) is fixedly installed in the groove inside the instrument positioning seat (5); The inner turntable (17) is fixedly connected to the rotor of the gimbal motor (16) via a connector and can rotate with the rotor; The laser ranging module (12) is fixedly mounted on the inner turntable (17) via a mounting plate (14); The camera module (7) is fixedly located at the center of the entire device and inside the first fixed housing (1); The flat needle roller bearing (18) is disposed between the instrument positioning seat (5) and the inner turntable (17); The outer turntable (4) is fixedly installed on the outer ring of the instrument positioning seat (5); The second fixed outer shell (3) is mounted on the outer turntable (4); The controller is electrically connected to the gimbal motor (16), the camera module (7), and the laser ranging module (12).

2. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The inner turntable (17) is fixedly connected to the rotor of the gimbal motor (16) by four hexagonal screws (6).

3. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The laser ranging module (12) is fixed to the mounting plate (14) by the second cross screw (8) and the second nut (9), and the mounting plate (14) is then fixed to the inner turntable (17) by the third cross screw (2).

4. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The camera module (7) is fixedly installed inside the first fixed housing (1) by the first cross screw (10) and the first nut (11), and the first fixed housing (1) is located at the center of the calibration device.

5. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The flat needle roller bearing (18) is interference-fitted into the groove inside the instrument positioning seat (5), and the bottom of the inner turntable (17) is provided with a convex groove, which is pressed against the flat needle roller bearing (18).

6. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The outer turntable (4) is fixed to the outer ring of the instrument positioning seat (5) by the fourth cross screw (13).

7. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The second fixed housing (3) is mounted on the outer turntable (4) by multiple fifth cross screws (15).

8. The calibration device for displaying a flame gauge detection range diagram according to claim 1, characterized in that, The inner turntable (17) has a hole in the center. The wires of the camera module (7) and the laser ranging module (12) pass through the hole and the slip ring of the gimbal motor (16), and then are led out to the external controller through the wire hole of the instrument positioning seat (5).

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