A vertical ash discharging tank ash discharging pipeline sampling device

CN224788328UActive Publication Date: 2026-09-22HUBEI FOUR DIAMOND OIL EQUIP CO LTD
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Patent Information

Application Number
CN202522167082.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-22
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于:提供一种结构紧凑、设计巧妙,以解决现有立式下灰罐取样方式存有的操作不便和不能直接从内部取样问题的立式下灰罐出灰管线取样装置

Benefits of technology

该立式下灰罐出灰管线取样装置,结构紧凑、设计巧妙,能够通过快接的方式将样品罐通过连通管与立式下灰罐的出灰管线相连接,如此出灰管线中的物料将在罐内压力的挤压下进入到样品罐的内部,随后关闭开关阀,取下样品罐即可完成样品的取样工作,如此解决了现有立式下灰罐取样方式存有的操作不便和不能直接从内部取样问题,特别适合立式下灰罐取样使用的需要。

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Abstract

The utility model relates to a vertical ash discharging tank ash discharging pipeline sampling device belongs to ash discharging tank sampling technical field. The vertical ash discharging tank ash discharging pipeline sampling device includes the communicating pipe, switch valve, sample jar, air release valve, sealing cover, quick -change connector A and quick -change connector B, the communicating pipe one end is equipped with switch valve, switch valve one end is equipped with quick -change connector A, the upper end of sample jar is equipped with quick -change connector B, quick -change connector B one side is connected with sealing cover through the connecting rope, the bottom of sample jar is connected with air release valve, quick -change connector B can be connected with quick -change connector A or sealing cover. The vertical ash discharging tank ash discharging pipeline sampling device, compact structure, clever design, solved the operation inconvenient and the problem of not being able to sample directly from the inside that the existing vertical ash discharging tank sampling mode has, especially suitable for the need of vertical ash discharging tank sampling use.
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Description

Technical Field

[0001] The utility model relates to a sampling device for a ash outlet pipeline of a vertical ash discharging tank, and belongs to the technical field of sampling for ash discharging tanks. Background Art

[0002] A vertical ash discharging tank is mainly a storage device for cement or barite powder in oil fields and cement warehouses. Through loading and unloading operations, the usage quantity of bulk cement tanks and barite powder tanks in cementing operations is minimized, so as to meet the working condition requirements of narrow site at the cementing operation site in oil fields.

[0003] The composition and performance of a vertical ash discharging tank may vary due to different storage time and storage environment, which may affect the effect of cementing operations. Therefore, it is necessary to conduct irregular sampling detection on dusty materials such as cement in the vertical ash discharging tank. Most vertical ash discharging tanks on the market do not have special sampling detection devices. Samples are directly taken with sampling bags from the ash outlet during the unloading operation of the ash discharging tank, which is not only inconvenient to operate, but also cannot timely detect and handle when there are differences in material components in the ash discharging tank.

[0004] Therefore, it is necessary to develop a sampling device to solve the above problems existing in the existing sampling method for vertical ash discharging tanks. Summary of the Invention

[0005] The purpose of the utility model is to provide a sampling device for an ash outlet pipeline of a vertical ash discharging tank, which has compact structure and ingenious design, and solves the problems of inconvenient operation and inability to directly sample from the interior existing in the existing sampling methods for vertical ash discharging tanks.

[0006] The technical scheme of the utility model is as follows: A sampling device for an ash outlet pipeline of a vertical ash discharging tank, characterized in that: the sampling device comprises a communicating pipe, an on-off valve, a sample tank, a deflation valve, a sealing cover, a quick-change connector A and a quick-change connector B; one end of the communicating pipe is equipped with the on-off valve; one end of the on-off valve is equipped with the quick-change connector A; the upper end of the sample tank is equipped with the quick-change connector B; one side of the quick-change connector B is connected with the sealing cover through a connecting rope; the bottom end of the sample tank is connected with the deflation valve; the quick-change connector B can be connected with the quick-change connector A or the sealing cover.

[0007] The sealing cover is a revolving body with a convex-shaped cross-section; a locking ring groove is arranged on the circumferential surface of the thin end of the sealing cover; an avoidance notch is arranged on the sealing cover on one side of the locking ring groove.

[0008] The quick-change connector A is of a hollow tubular structure; one end of the quick-change connector A is fixedly connected with the on-off valve; a limit ring ridge is arranged on the circumferential surface of the other end of the quick-change connector A; a locking ring groove is arranged on the circumferential surface of the quick-change connector A on one side of the limit ring ridge; an avoidance notch is arranged on the quick-change connector A on one side of the locking ring groove.

[0009] The quick-connector B has a stepped tubular structure; one end of the quick-connector B is connected to the sample container; a sealing ring is installed on the stepped surface inside the quick-connector B through an assembly ring groove; and locking wrenches are symmetrically installed on the quick-connector B through a through hole and a rotating pin.

[0010] The locking wrench has an "L" shaped structure; the lower end of the locking wrench is provided with an arc-shaped extrusion protrusion.

[0011] The advantages of this utility model are: This vertical ash hopper discharge pipeline sampling device features a compact structure and ingenious design. It allows for quick connection of the sample container to the ash discharge pipeline of the vertical ash hopper via a connecting pipe. In this way, the material in the ash discharge pipeline will be squeezed into the sample container under the pressure inside the hopper. After closing the valve, the sample container can be removed to complete the sampling process. This solves the problems of inconvenience and inability to directly sample from the inside of existing vertical ash hopper sampling methods, making it particularly suitable for the sampling needs of vertical ash hoppers. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the working structure of this utility model; Figure 2 This is a schematic diagram of the locking state of this utility model; Figure 3 This is a schematic diagram of the structure of the present invention in the released state; Figure 4 for Figure 2 Enlarged structural diagram at point A; Figure 5 for Figure 3 Enlarged structural diagram at point B; Figure 6 This is a schematic diagram of the structure of the sealing cap of this utility model; Figure 7 This is a schematic diagram of the structure of the sealing cap of this utility model; Figure 8 This is a schematic diagram of the structure of the sample container of this utility model when it is placed independently; Figure 9 for Figure 8 A magnified structural diagram at point C.

[0013] In the diagram: 1. Connecting pipe; 2. Switch valve; 3. Quick-connect coupling A; 4. Sample container; 5. Quick-connect coupling B; 6. Connecting rope; 7. Sealing cap; 8. Vent valve; 9. Locking ring groove; 10. Clearance groove; 11. Limiting ring ridge; 12. Assembly ring groove; 13. Sealing ring; 14. Through hole; 15. Rotating pin; 16. Locking wrench; 17. Arc-shaped extrusion protrusion. Detailed Implementation

[0014] The sampling device for the ash discharge pipeline of the vertical ash discharge tank comprises a communication pipe 1, a switch valve 2, a sample tank 4, a vent valve 8, a sealing cover 7, a quick coupling A 3 and a quick coupling B 5 (refer to the description attached Figure 1 2 and 3).

[0015] One end of the communication pipe 1 is equipped with the switch valve 2. The other end of the communication pipe 1 is welded to the ash discharge pipeline of the vertical ash discharge tank and kept in communication therewith (refer to the description attached Figure 1 ).

[0016] One end of the switch valve 2 is equipped with the quick coupling A 3 (refer to the description attached Figure 2 and 3 ). The quick coupling A 3 is of a hollow tubular structure; one end of the quick coupling A 3 is fixedly connected to the switch valve 2; a limiting annular ridge 11 is arranged on the circumferential surface of the other end of the quick coupling A 3; a locking ring groove 9 is arranged on the circumferential surface of the quick coupling A 3 on one side of the limiting annular ridge 11; an avoiding notch 10 is arranged on the quick coupling A 3 on one side of the locking ring groove 9 (refer to the description attached Figure 4 and 5 ).

[0017] The upper end of the sample tank 4 is equipped with the quick coupling B 5 (refer to the description attached Figure 2 and 3 ). The quick coupling B 5 is of a stepped tubular structure; one end of the quick coupling B 5 is in communication with the sample tank 4; a sealing ring 13 is installed on the stepped surface inside the quick coupling B 5 through an assembly ring groove 12; locking wrenches 16 are symmetrically installed on the quick coupling B 5 through through holes 14 and rotating pins 15 (refer to the description attached Figure 5 ). The locking wrench 16 is of an L-shaped structure; an arc-shaped extrusion protrusion 17 is arranged at the lower end of the locking wrench 16 (refer to the description attached Figure 5 and 9 ).

[0018] A marking line is arranged on the circumferential surface of the quick coupling B 5 on one side of the locking wrench 16; during operation, after aligning the marking line with the avoiding notch 10 on the quick coupling A 3 or the sealing cover 7, the quick coupling B 5 is inserted and connected with the quick coupling A 3 or the sealing cover 7.

[0019] The sealing cover 7 is connected to one side of the quick coupling B 5 through a connecting rope 6 (refer to the description attached Figure 2 and 3 ). The sealing cover 7 is a revolving body with a convex-shaped cross section; a locking ring groove 9 is arranged on the circumferential surface of the thin end of the sealing cover 7; an avoiding notch 10 is arranged on the sealing cover 7 on one side of the locking ring groove 9 (refer to the description attached Figure 6 and 7 ).

[0020] The bottom of sample container 4 is connected to a vent valve 8 (see instruction manual appendix). Figure 2 and 3 Quick-connect coupling B5 can be connected to quick-connect coupling A3 or sealing cap 7.

[0021] When sampling with this vertical ash hopper outlet pipeline sampling device, first align quick-connect connector B5 with quick-connect connector A3, at which point the locking wrench 16 corresponds to the clearance slot 10 on quick-connect connector A3; then insert quick-connect connector B5 onto quick-connect connector A3, so that the lower end of the locking wrench 16 is located inside the locking ring groove 9; then rotate quick-connect connector B5 to displace the lower end of the locking wrench 16 from the clearance slot 10 (see the instruction manual appendix). Figure 3 and 5 After completing the above steps, rotate the locking wrench 16. During the rotation of the locking wrench 16, the arc-shaped extrusion protrusion 17 presses against the locking ring groove 9, thereby bringing the quick-change connector B5 closer to the quick-change connector A3 to complete the locking (see the instruction manual appendix). Figure 2 and 4 ).

[0022] After completing the above steps, open the switch valve 2 and the vent valve 8. At this time, the material in the ash discharge pipeline of the ash hopper will quickly enter the sample tank 4 along the connecting pipe 1 and the switch valve 2 under its own pressure. When the vent valve 8 discharges the material, close the vent valve 8 and the switch valve 2. Then, turn the locking wrench 16 in the opposite direction to disengage the quick-connect connector B5 and the quick-connect connector A3. Then, install the sealing cap 7 on the quick-connect connector B5 (see the instruction manual appendix). Figure 8 and 9 ).

[0023] At this point, the sampling device for the ash discharge pipeline of the vertical ash hopper has completed all sampling work and can now proceed to the next working cycle.

[0024] This vertical ash hopper discharge pipeline sampling device has a compact structure and ingenious design. It can connect the sample container 4 to the ash discharge pipeline of the vertical ash hopper via a quick connection through the connecting pipe 1. In this way, the material in the ash discharge pipeline will enter the interior of the sample container 4 under the pressure inside the hopper. Then, the switch valve 2 is closed, and the sample container 4 can be removed to complete the sampling work. This solves the problems of inconvenience in operation and inability to directly sample from the inside of the existing vertical ash hopper sampling method, and is particularly suitable for the needs of vertical ash hopper sampling.

Claims

1. A sampling device for the ash discharge pipeline of a vertical ash hopper, characterized in that: The sampling device includes a connecting pipe (1), a switching valve (2), a sample container (4), a venting valve (8), a sealing cap (7), a quick-connect connector A (3), and a quick-connect connector B (5); one end of the connecting pipe (1) is equipped with a switching valve (2); one end of the switching valve (2) is equipped with a quick-connect connector A (3); the upper end of the sample container (4) is equipped with a quick-connect connector B (5); one side of the quick-connect connector B (5) is connected to the sealing cap (7) via a connecting rope (6); the bottom end of the sample container (4) is connected to the venting valve (8); the quick-connect connector B (5) can be connected to the quick-connect connector A (3) or the sealing cap (7).

2. The sampling device for the ash discharge pipeline of a vertical ash hopper according to claim 1, characterized in that: The sealing cap (7) is a rotating body with a "convex" shaped cross section; a locking ring groove (9) is provided on the circumferential surface of the narrow end of the sealing cap (7); an avoidance groove (10) is provided on the sealing cap (7) on one side of the locking ring groove (9).

3. The sampling device for the ash discharge pipeline of a vertical ash hopper according to claim 1, characterized in that: The quick-connector A (3) is a hollow tubular structure; one end of the quick-connector A (3) is fixedly connected to the switch valve (2); a limiting ring ridge (11) is provided on the circumferential surface of the other end of the quick-connector A (3); a locking ring groove (9) is provided on the circumferential surface of the quick-connector A (3) on one side of the limiting ring ridge (11); an avoidance groove (10) is provided on the quick-connector A (3) on one side of the locking ring groove (9).

4. A sampling device for the ash discharge pipeline of a vertical ash hopper according to claim 1, characterized in that: The quick-connector B (5) has a stepped tubular structure; one end of the quick-connector B (5) is connected to the sample container (4); a sealing ring (13) is installed on the stepped surface inside the quick-connector B (5) through the assembly ring groove (12); a locking wrench (16) is symmetrically installed on the quick-connector B (5) through the through hole (14) and the rotating pin (15).

5. A sampling device for the ash discharge pipeline of a vertical ash hopper according to claim 4, characterized in that: The locking wrench (16) has an "L" shaped structure; the lower end of the locking wrench (16) is provided with an arc-shaped extrusion protrusion (17).