Metal material high-temperature tensile pattern feeding device and equipment
Patent Information
- Application Number
- CN202522286748.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]有鉴于此,本实用新型实施例提供了一种金属材料高温拉伸的式样上料装置及设备,用以解决现有技术中高温拉伸试验机所使用的拉杆不能满足大批量多类型的金属材料拉伸试验需求的问题
[0018]本实用新型提供的金属材料高温拉伸的式样上料装置及设备,包括进样组件(1)和拉杆流转组件(6),拉杆流转组件(6)、样品装配工位(13)和传送导轨(17)围绕第一机械臂(11)设置,拉杆流转组件(6)上设置有常用拉杆的第一拉杆工位(63)和不常用拉杆的第二拉杆工位(64),第一机械臂(11)根据传送导轨(17)上的目标样品规格选择对应拉杆工位上的拉杆进行上样;本实用新型通过设置拉杆流转组件(6),从而将拉杆存放立体库中的各型号拉杆与目标样品上样联动,能够满足大批量多种类的金属材料的拉伸试验需求。
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Figure CN224788410U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sample feeding equipment for high-temperature stretching of metal materials, and in particular to a sample feeding device and equipment for high-temperature stretching of metal materials. Background Technology
[0002] The mechanical properties of metallic materials at high temperatures directly affect their performance and reliability under extreme conditions. High-temperature tensile testing, as a crucial method for evaluating the high-temperature performance of materials, can obtain key mechanical parameters such as tensile strength, yield strength, elongation, and reduction of area under high-temperature conditions, providing a scientific basis for material research and development, quality control, and engineering applications. The core testing process for metallic materials includes multiple steps such as sample preparation, sample heating and holding, tensile testing, and test data acquisition. The tensile test is conducted using a high-temperature tensile testing machine.
[0003] In the prior art, tensile tests on metallic materials are usually performed on a single sample. However, different metallic materials have different sample dimensions. To reduce testing costs, existing tie rods used to fix the metallic samples are all... Figure 22 The pull rod shown includes a pull rod fixing part 71 and a pull rod connector 72. The pull rod connector 72 is a low-cost consumable device, while the pull rod fixing part 71 is a high-cost reusable device with good stability. However, this type of pull rod device also limits the tensile testing of large quantities of various types of metal materials. Utility Model Content
[0004] In view of this, the present invention provides a sample feeding device and equipment for high-temperature tensile testing of metal materials, in order to solve the problem that the tie rods used in the existing high-temperature tensile testing machine cannot meet the needs of tensile testing of large batches of various types of metal materials.
[0005] The technical solution adopted in this utility model is:
[0006] On the one hand, this utility model provides a sample feeding device for high-temperature stretching of metal materials, including a sample feeding component (1) and a pull rod transfer component (6). The sample feeding component (1) includes a first robotic arm (11), a sample assembly station (13) and multiple conveying guide rails (17). The pull rod transfer component (6), the sample assembly station (13) and the conveying guide rails (17) are arranged around the first robotic arm (11).
[0007] The pull rod transfer assembly (6) includes a first pull rod station (63) and a second pull rod station (64). The first guide rail (631) of the first pull rod station (63) is fixed on the sixth base (66), and the second guide rail (641) of the second pull rod station (64) is fixed on the sixth base (66) parallel to the first guide rail (631). One end of the first guide rail (631) and the second guide rail (641) faces the first robotic arm (11).
[0008] Preferably, the conveying rail (17) includes a first conveying rail and a second conveying rail arranged side by side.
[0009] Preferably, the conveying guide rail (17) has an initial position (171) at one end away from the first robotic arm (11), a working position (172) at one end close to the first robotic arm (11), a first sensor (15) at the initial position (171), and a second sensor (16) at the working position (172).
[0010] Preferably, a sample box (12) is mounted on the conveying rail (17), and the sample box (12) is slidably connected to the conveying rail (17).
[0011] Preferably, the pull rod transfer assembly (6) includes a sixth base (66), on which a first pull rod station (63) and a second pull rod station (64) are provided, and at least one pull rod box (65) is provided on both the first pull rod station (63) and the second pull rod station (64).
[0012] Preferably, the first pull rod station (63) includes a first guide rail (631), and the second cylinder station (64) includes a second guide rail (641). The first guide rail (631) and the second guide rail (641) are fixed side by side on the sixth base (66), and the front ends of the first guide rail (631) and the second guide rail (641) face the first robotic arm (11).
[0013] Preferably, the second pull rod station (64) further includes a third guide rail (642), a fourth guide rail (643), and a fifth guide rail (644) fixed on the sixth base (66). The side of the third guide rail (642) is adjacent to the end of the second guide rail (641) away from the first robotic arm (11). The fourth guide rail (643) and the fifth guide rail (644) are located at the two ends of the third guide rail (642), respectively.
[0014] Preferably, the fourth guide rail (643) is located at the end of the third guide rail (642) away from the storage unit where the pull rod is stored, and the fifth guide rail (644) is located at the end of the third guide rail (642) close to the storage unit where the pull rod is stored.
[0015] Preferably, the pull rod box (65) is provided with a first pull rod hole (651) and a second pull rod hole (652).
[0016] On the other hand, this utility model also provides a sample feeding device for high-temperature stretching of metal materials, including the sample feeding device for high-temperature stretching of metal materials described in any of the above claims.
[0017] In summary, the beneficial effects of this utility model are as follows:
[0018] The present invention provides a sample loading device and equipment for high-temperature tensile testing of metal materials, including a sample feeding component (1) and a pull rod transfer component (6). The pull rod transfer component (6), the sample assembly station (13), and the conveying guide rail (17) are arranged around the first robotic arm (11). The pull rod transfer component (6) is provided with a first pull rod station (63) for commonly used pull rods and a second pull rod station (64) for less commonly used pull rods. The first robotic arm (11) selects the pull rod at the corresponding pull rod station for sample loading according to the target sample specification on the conveying guide rail (17). By setting up the pull rod transfer component (6), the present invention can link the various models of pull rods stored in the three-dimensional library with the target sample loading, which can meet the tensile testing needs of a large number of various types of metal materials. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments of this utility model will be briefly introduced below. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, and these are all within the protection scope of this utility model.
[0020] Figure 1 This is a schematic diagram of the plan layout structure of the sample feeding device for high-temperature stretching of metal materials in Embodiment 1 of this utility model.
[0021] Figure 2 This is a schematic diagram of the sample injection component in Embodiment 1 of this utility model;
[0022] Figure 3 This is a schematic diagram of the sample assembly station of the sample injection component in Embodiment 1 of this utility model;
[0023] Figure 4 This is a schematic diagram of the assembly structure of the target sample in Embodiment 1 of this utility model;
[0024] Figure 5 This is a schematic diagram of the sample heating assembly in Embodiment 1 of this utility model;
[0025] Figure 6 This is a schematic diagram of the installation structure of the target sample in the heating furnace in Embodiment 1 of this utility model;
[0026] Figure 7 This is a schematic diagram of the internal structure of the heating furnace in Embodiment 1 of this utility model;
[0027] Figure 8 This is a schematic diagram of the external structure of the heating furnace in Embodiment 1 of this utility model;
[0028] Figure 9 This is a top view of the heating station in Embodiment 1 of this utility model;
[0029] Figure 10 This is a top view of the heating station and heating furnace in Embodiment 1 of this utility model;
[0030] Figure 11 This is a schematic diagram of the tensile testing machine in Embodiment 1 of this utility model;
[0031] Figure 12 This is a top view of the tensile testing machine in Embodiment 1 of this utility model;
[0032] Figure 13 This is a schematic diagram of the structure of the second robotic arm in Embodiment 1 of this utility model;
[0033] Figure 14 This is a schematic diagram of the main body of the testing machine in Embodiment 1 of this utility model;
[0034] Figure 15 This is a schematic diagram of the upper pull rod fixing component in Embodiment 1 of this utility model;
[0035] Figure 16 This is a schematic diagram of the structure of the pull-down rod fixing component in Embodiment 1 of this utility model;
[0036] Figure 17 This is a top view of the data acquisition component after interruption in Embodiment 1 of this utility model;
[0037] Figure 18 This is a schematic diagram of the data acquisition component after interruption in Embodiment 1 of this utility model;
[0038] Figure 19 This is a top view of the packaging assembly after interruption in Embodiment 1 of this utility model;
[0039] Figure 20 This is a schematic diagram of the structure of the interrupted sample packaging component of Embodiment 1 of this utility model;
[0040] Figure 21 This is a top view of the pull rod transfer assembly in Embodiment 1 of this utility model;
[0041] Figure 22 This is a schematic diagram of an existing tie rod structure in the background art of this utility model;
[0042] Figure label:
[0043] 1-Sample injection assembly, 11-First robotic arm, 110-First base, 111-First clamping component, 112-First connecting rod, 12-Sample box, 13-Sample assembly station, 131-Second base, 132-Second barcode scanning assembly, 133-Sample clamping mechanism, 1331-First rotary motor, 1332-Second clamping component, 1333-First slide module, 14-First barcode scanning assembly, 15-First sensor, 16-Second sensor, 17-Transfer guide rail, 171-Initial position, 172-Working position;
[0044] 2-Sample heating assembly, 21-Heating furnace, 210-Furnace body, 2101-First pull rod hole, 2102-Second pull rod hole, 2103-First extensometer hole, 2104-First thermocouple hole, 2105-First groove, 211-Heating control assembly, 2110-First outer shell, 2111-First slide rail, 2112-Thermocouple assembly, 2113-First power port, 2114-Second power port, 2115 - Temperature control unit, 212 Heat dissipation layer, 22 Heating base, 220 Heating station, 2201 First baffle, 2202 Second baffle, 2203 First power supply, 2204 Third sensor, 221 First heating base, 222 Second heating base, 23 Conveyor rail, 24 Second robotic arm, 241 Second clamping component, 242 Second power supply, 243 Third base, 244 Second connecting rod;
[0045] 3-Tensile testing machine, 31-Fourth base, 311-Testing station, 312-Second connecting piece, 313-Pull rod fixing piece, 3131-Third mounting part, 3132-Fourth mounting part, 3133-Third slide rail, 3134-Second locking piece, 32-Testing machine body, 321-Upper crossbeam, 322-Lower crossbeam, 323-Bearing column, 324-First connecting piece, 325-Upper pull rod fixing piece, 3251-First mounting part, 3252-Second mounting part, 3253-Second slide rail, 3254-First locking piece, 33-Extensometer, 34-Third robotic arm, 341-Fifth base, 342-Third clamping piece, 343-Third connecting rod, 35-Third barcode scanning assembly;
[0046] 4-Post-disconnect data sampling component; 41-First mounting desktop; 411-First mounting area; 412-Second mounting area; 413-Third mounting area; 42-Pattern splicing mechanism; 421-Fourth slide rail; 422-Fourth clamping component; 423-Fifth clamping component; 424-Data acquisition mechanism; 43-Pattern disassembly mechanism; 431-Second rotary motor; 432-Sixth clamping component; 433-Sixth base; 44-Tie rod cooling platform; 441-First cooling platform; 442-Second cooling platform; 45-Second camera;
[0047] 5-Rear-end packaging assembly, 51-Second mounting table, 52-Feeding section, 53-Forming section, 531-Upper mold, 532-Lower mold, 533-First cylinder, 54-Sealing section, 541-Second roller, 542-Upper sealing plate, 543-Lower sealing plate, 544-Second cylinder, 55-Traction section, 551-Fifth slide rail, 552-Seventh clamping component, 56-Cutting mechanism, 561-Cutter, 57-Sample outlet;
[0048] 6-Pull rod transfer assembly; 61-Target lower pull rod, 62-Target upper pull rod, 63-First pull rod station, 631-First guide rail, 64-Second pull rod station, 641-Second guide rail, 642-Third guide rail, 643-Fourth guide rail, 644-Fifth guide rail, 65-Pull rod box, 651-First pull rod hole, 652-Second pull rod hole, 66-Sixth base;
[0049] 71-Pull rod fixing part, 72-Pull rod connector. Detailed Implementation
[0050] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element. Unless otherwise specified, the various features of this invention and its embodiments can be combined with each other, all within the scope of protection of this invention.
[0051] Example 1
[0052] Please see Figure 1 , Figure 1This is a schematic diagram of a sample feeding device for high-temperature stretching of metallic materials. It includes a sample feeding assembly 1, a sample heating assembly 2, a sample stretching assembly 3, a post-fracture data sampling assembly 4, and a post-fracture sample packaging assembly 5. The sample feeding assembly 1 includes multiple parallel conveyor rails 17, preferably two parallel conveyor rails 17, designated as a first conveyor rail and a second conveyor rail. The first and second conveyor rails cooperate to improve sample flow efficiency. For example, each of the first and second conveyor rails has a sample box 12. When the sample box 12 on the first conveyor rail moves from the initial position 171 to the working position 172, the sample box on the second conveyor rail moves from the working position 172 towards the initial position 171. When there are urgent target samples requiring priority processing... The urgent target sample can be directly used as the next sample loading task on the transfer rail from the working position 172 to the initial position 171 without affecting the processing program of the currently recorded target sample. This not only completes the processing of the urgent target sample, but also reduces the probability of program running disorder and improves the efficiency and adaptability of sample flow. A first robotic arm 11 is provided at one end of the transfer rail 17, and the sample heating component 2 is located on one side of the transfer rail 17. A pull rod transfer component 6 is provided on the other side of the transfer rail 17 relative to the sample heating component 2. The installation positions of the sample heating component 2 and the pull rod transfer component 6 are adapted to the first robotic arm 11. That is, the sample heating component 2 and the pull rod transfer component 6 are both set along the end of the transfer rail 17 close to the first robotic arm 11.
[0053] In one embodiment, please refer to Figure 2 The conveyor rail 17 has an initial position 171 at the end furthest from the first robotic arm 11 and a working position 172 at the end closest to the first robotic arm 11. A sample box 12 that can slide along its length is mounted on the conveyor rail 17. A first sensor 15 and a second sensor 16 are respectively provided at both ends of the conveyor rail 17. The first sensor 15 is located at the end where the initial position 171 is located. The second sensor 16 is located at the end where the working position 172 is located. The first sensor 15 and the second sensor 16 include, but are not limited to, infrared sensors, pressure sensors, etc.
[0054] In one embodiment, please refer to Figure 2 The first scanning component 14 is also installed on the conveyor rail 17. The first scanning component 19 is installed at one end of the working position. The first scanning component 14 is an optical camera or barcode scanner. The first scanning component 14 is used to acquire the barcode or QR code on the target sample.
[0055] In one embodiment, please refer to Figure 1 and Figure 2A sample assembly station 13 is also provided between the conveyor rail 17 and the sample heating component 2. The sample assembly station 13 includes a second base 131, a second barcode scanning component 132 and a sample clamping mechanism 133. The second barcode scanning component 132 and the sample clamping mechanism 133 are both fixed on the second base 131. The second barcode scanning component 132 is located between the first robotic arm 11 and the sample clamping mechanism 133.
[0056] In one embodiment, please refer to Figure 3 and Figure 4 The first robotic arm 11 includes a first base 110, a first connecting rod 112, and a first clamping member 111. The first clamping member 111 is hinged to one end of the first connecting rod 112, and the other end of the first connecting rod 112 is fixed to the first base 110. The first clamping member 111 is used to clamp the target sample to be tested. The sample clamping mechanism 133 includes a first rotary motor 1331, a second clamping member 1332, and a first slide module 1333. The second clamping member 1332 is fixed to one end of the first slide module 1333, which is away from the first base 110, and is used in conjunction with the first rotary motor 1331. The second clamping member 1332 can rotate under the action of the first rotary motor 1331.
[0057] In one specific embodiment, please refer to Figure 4 The target sample is a metal sample with screws at both ends. The target upper pull rod 61 and target lower pull rod 62 in the pull rod transfer assembly 6 each have a thread at one end that matches the screw of the target sample. When the sample box 12 reaches the predetermined position, the second sensor 16 sends an indication signal to the controller. Based on this indication signal, the system controls the first robotic arm 11 to transfer the target upper pull rod 61 from the pull rod transfer assembly 6 to the second clamping member 1332 of the sample clamping assembly 133. The threaded end of the target upper pull rod 61 is away from the second clamping member 1332. Then, the first clamping member 111 of the first robotic arm 11 clamps the target sample from the sample box 12 onto the target upper pull rod 61. At the pull rod 61, the screw of the target sample is aligned with the thread of the target upper pull rod 61. The first rotary motor 1331 is controlled to drive the target upper pull rod 61 on the second clamping member 1332 to rotate, thereby connecting the target upper pull rod 61 with the target sample. Finally, the first robotic arm 11 is controlled to continue to clamp the target lower pull rod 62 from the pull rod transfer assembly 6 to the target sample, and the thread of the target lower pull rod 62 is aligned with the screw at the other end of the target sample. The first rotary motor 1331 is controlled to drive the target upper pull rod 61 on the second clamping member 1332 to rotate, thereby connecting the target lower pull rod 62 with the target sample, thus completing the loading of the target sample.
[0058] In one embodiment, please refer to Figure 5The sample heating assembly 2 includes a heating furnace 21, a heating base 22, and a conveying rail 23. The heating base 22 has multiple heating stations 220 for placing the heating furnace 21. The conveying rail 23 has a second robotic arm 24 that reciprocates along it. Figure 13 As shown, the second robotic arm 24 includes a second clamping member 241, a third base 243, and a second connecting rod 244. One end of the second clamping member 241 is hinged to the second connecting rod 244, and the other end of the second connecting rod 244 is fixed to the third base 243. The second clamping member 241 is adapted to the heating furnace 21. A second power supply 242 is also provided inside the second clamping member 241. The second power supply 242 is adapted to the second power supply hole 2114 on the heating furnace 21 so that the second robotic arm 24 can continuously supply power to the heating furnace 21 during the transfer of the heating furnace 21. By adding the second power supply hole 2114 on the heating furnace 21, the heating furnace 21 can still keep the target sample warm after it leaves the heating station 210. This ensures that when the number of heating furnaces is greater than the number of tensile testing machines in the high-temperature tensile testing of a large number of metal materials, the metal materials are kept warm during the transfer from the heating base to the tensile testing machine with the heating furnace, thus ensuring the experimental effect of large-scale application.
[0059] In one embodiment, please refer to Figures 5 to 8 The heating furnace 21 includes a furnace body 210 and a heating control assembly 211. The top of the furnace body 210 has a first pull rod hole 2101, and the bottom of the furnace body 210 has a second pull rod hole 2102 opposite to the first pull rod hole 2101. The side wall of the furnace body 210 has a first extensometer hole 2103 and a first thermocouple hole 2104. The heating control assembly 211 includes a first housing 2110, on which a first slide rail 2111 is provided. A thermocouple assembly 2112 is mounted on the first slide rail 2111 and can slide along the guide rail direction of the first slide rail 2111. The thermocouple assembly 2112 and the first thermocouple hole 2104 are connected. The first housing 2110 is adapted to the second mechanical arm 24. The bottom of the first housing 2110 is provided with a first power hole 2113, and the side wall of the first housing 2110 is provided with a second power hole 2114. Both the first power hole 2113 and the second power hole 2114 can be connected to an external power source to power the thermocouple assembly 2112, the temperature control unit 2115, and the drive motor that drives the thermocouple assembly 2112 to slide along the first slide rail 2111 inside the first housing 2110. A heat dissipation layer 212 is provided between the first housing 2110 and the furnace body 210. In addition, the outer wall of the furnace body 210 is provided with a plurality of first grooves 2105, which are adapted to the second clamping member 241 of the second mechanical arm 24.
[0060] In one embodiment, please refer to Figure 9 and Figure 10The heating base 22 includes a first base and a second base, which are arranged on both sides along the length of the conveyor rail 23. The heating station 220 includes a first baffle 2201 and a second baffle 2202 arranged on the heating base 22. The first baffle 2201, the second baffle 2202 and the heating base 22 form an installation cavity for placing the heating furnace 21. Each heating station 220 in the installation cavity of the heating base 22 is also provided with a first power supply 2203. The first power supply 2203 is located at the front end of the U-shaped opening formed by the first baffle 2201 and the second baffle 2202. The position of the first power supply 2203 is adapted to the position of the second power hole 2114 of the first housing 2110.
[0061] In one embodiment, please refer to Figures 11 to 16The tensile testing machine 31 includes a fourth base 31 and a testing machine body 32. The fourth base 31 has a testing station 311, the size of which is adapted to the size of the heating furnace 21. A first sliding table module 312 is installed on one side of the fourth base 31, located at the testing station 311. An extensometer 33 is installed on the first sliding table module 312. The extensometer 33 is adjusted relative to the target sample on the testing station 311 by the first sliding table module 312. The testing machine body 32 includes an upper crossbeam 321, a lower crossbeam 322, and a load-bearing column 323. The load-bearing column 323 is fixed to the fourth base 31. Beam 323 and lower crossbeam 321 are installed on the load-bearing column 323. The lower crossbeam 321 can move up and down along the load-bearing column 323 to apply different magnitudes of force to the target sample. A first connecting member 324 is installed below the lower crossbeam 322. The first connecting member 324 is used to connect to the end of the target upper pull rod 61 away from the target sample. An upper pull rod fixing member 325 is also fixed on the lower crossbeam 322. The upper pull rod fixing member 325 includes a first mounting part 3251, a second mounting part 3252, a second slide rail 3253, and a first locking member 3254. The first mounting part 3251 of the upper pull rod fixing member 325 is fixed to the lower crossbeam 322. The second mounting part 3252 is located below the first mounting part 3251. The second slide rail 3253 is fixed to the second mounting part 3252 along its length toward the target upper pull rod 61. The second mounting part 3252 and the second slide rail 3253 are fixedly connected or detachably connected, such as by welding, threaded connection, snap-fit, etc. The first locking member 325 and the second slide rail 3253 are slidably connected by a slide table. The slider of the second slide rail 3253, driven by a motor, drives the first locking member 3254 to move along the length of the second slide rail 3253, thereby realizing the locking and unlocking of the target upper pull rod 61 by the first locking member 325. Similarly, the fourth base The test station 311 of the base 31 is also fixed with a second connector 312 and a pull rod fixing member 313. The pull rod fixing member 313 includes a third mounting part 3131, a fourth mounting part 3132, a third slide rail 3133 and a second locking member 3134. The third mounting part 3131 is used to fix the pull rod fixing member 313 on the fourth base 31. The fourth mounting part 3132 is used to install the third slide rail 3133. The third slide rail 3133 is fixed on the fourth mounting part 3132 along the length direction toward the target pull rod 62. The installation method includes, but is not limited to, fixed connection and detachable connection, such as welding, threaded connection, snap-fit, etc.The second locking member 3134 and the third slide rail 3133 are slidably connected via a slide table. Driven by a motor, the slider of the third slide rail 3133 drives the second locking member 3134 to move along the length of the third slide rail 3133, thereby locking and unlocking the first locking member 325 on the target upper pull rod 61. It should be noted that the upper pull rod fixing member 325 and the lower pull rod fixing member 313 are also equipped with sensors for detecting the position of the target upper pull rod 61 or the target lower pull rod 62, thereby further controlling the movement of the first locking member 3254 and the second locking member 3134, and facilitating the determination of the target sample's position, controlling the extensometer 33 to move to the area of the target sample, and measuring the yield strength of the target sample under tension.
[0062] In one embodiment, please refer to Figure 11 The tensile testing machine 31 is also equipped with a third robotic arm 34, which includes a fifth base 341 and a third clamping member 342. The third clamping member 342 is hinged to one end of the third connecting rod 343 on the fifth base 341, and the third robotic arm 34 is connected to the third clamping member 342.
[0063] In one embodiment, please refer to Figure 12 The third base 31 of the tensile testing machine 3 is also equipped with a third scanning component 35. The third scanning component 35 is used to obtain the bar information code on the target upper bar 61 or the target lower bar 62, thereby determining the sample number information of the target sample in the current heating furnace.
[0064] In one embodiment, please refer to Figure 17 and Figure 18The data acquisition component 4 includes a first mounting table 41, a pattern splicing mechanism 42, a pattern disassembly mechanism 43, and a pull rod cooling platform 44. The first mounting table 41 includes a continuous first mounting area 411, a second mounting area 412, and a third mounting area 413. The first mounting area 411 and the third mounting area 413 are located on both sides of the second mounting area 412. The pattern disassembly mechanism 43 is installed on the second mounting area 412, the pattern splicing mechanism 42 is installed on the first mounting area 411, and the pull rod cooling platform 44 is installed on the third mounting area 413. Mechanism 42 includes a fourth slide rail 421, a fourth clamping member 422, a fifth clamping member 423, and a data acquisition mechanism 424. The data acquisition mechanism 424 is located between the fourth clamping member 422 and the fifth clamping member 423. The fourth clamping member 422 is slidably connected to the fourth slide rail 421. Both the data acquisition mechanism 424 and the fifth clamping member 423 are directly fixed to the first mounting table 41. The sample disassembly mechanism 43 includes a second rotary motor 431, a sixth clamping member 432, and a sixth base 433. The sixth base 433 is fixed to the first mounting table 41. The clamping member 432 is electrically connected to the second rotary motor 431. The sixth clamping member 432 is mounted on the sixth base 433. The data acquisition mechanism 424 is equipped with a first camera, which is used to acquire the stitched image of the broken target sample, thereby determining the stitching effect of the target sample and improving the reliability of the tensile test data of the target sample. The pull rod cooling platform 44 includes a first cooling platform 441 and a second cooling platform 442. The first cooling platform 441 is used to store the target pull rod 62 with the target sample, and the second cooling platform 442 is used to store the target sample. After the target upper pull rod 61 and / or the target lower pull rod 62 have cooled down, the third robotic arm 34 will transfer the target lower pull rod 62 and the target upper pull rod 61 to the sixth clamping member 432 in sequence. The rotary motor 431 will drive the sixth clamping member 432 to rotate, thereby removing the broken target sample from the target lower pull rod 62 or the target upper pull rod 61. Then, the third robotic arm 34 will install the broken target sample onto the fourth clamping member 422 and the fifth clamping member 423 respectively. Then, the fourth clamping member 422 will be moved to complete the splicing of the broken target sample.
[0065] In one embodiment, please refer to Figure 17 The data acquisition component 4 further includes a second camera 45 and a clamping buffer position 46. The clamping buffer position 46 is fixed on the second mounting area 412. The mounting position of the clamping buffer position 46 is adapted to the position of the pattern disassembly mechanism 43. The clamping buffer position 46 includes a first buffer position 461 and a second buffer position 462. The second camera 45 is fixed on the first mounting table 41. The mounting position of the second camera 45 is adapted to the mounting positions of the pattern splicing mechanism 42 and the pattern disassembly mechanism 43.
[0066] In one embodiment, please refer to Figure 19 and Figure 20 The target sample tensile test also includes a post-fracture sample packaging assembly 5. The post-fracture sample packaging assembly 5 includes a second mounting table 51, on which a feeding section 52, a forming section 53, a sealing section 54, and a traction section 55 are sequentially mounted. The feeding section 51 includes a first roller for packaging the roll material. The traction section 55 includes a fifth slide rail 551 and a seventh clamping member 552. The seventh clamping member 552 is slidably connected to the fifth slide rail 551 and is used to clamp the front end of the packaging roll material. Part 53 includes an upper mold 531 and a lower mold 532. A packaging strip of the packaging roll passes between the upper mold 531 and the lower mold 532. The upper mold 531 is equipped with a first cylinder 533. Under the action of the first cylinder 533, the upper mold 531 can move towards and away from the lower mold 532, thereby forming a packaging cavity for placing the broken sample on the packaging strip passing between the upper mold 531 and the lower mold 532. It should be noted that the first cylinder 5323 can be located in the upper mold 531 and / or... The lower mold 532 is used for sealing the second roller 541, upper sealing plate 542, and lower sealing plate 543 of the plastic sealing roll. After the plastic sealing roll is attached to the packaging roll from one end near the forming part 53, it passes between the upper sealing plate 542 and the lower sealing plate 543 and is held by the seventh clamping member 552 of the traction part 55. The lower sealing plate 543 is provided with a second cylinder 544. Under the action of the second cylinder 544, the lower sealing plate 543 can move away from or towards the upper sealing plate 542, thereby making the plastic sealing roll... The roll of material is sealed to the packaging roll containing the broken sample. A cutting mechanism 56 is installed between the upper sealing plate 542 and the seventh clamping member 552. The cutting mechanism 56 includes a laser marking module and a cutter 561. The cutter 561 is used to cut the packaging roll corresponding to the laser-marked broken sample to obtain the packaged broken sample. The second mounting table 51 has a sample outlet 57 directly below the cutter 561. The cutter 561 cuts off the packaging tape containing the broken sample and collects it through the sample outlet 57.
[0067] In one embodiment, please refer to Figure 21The lever transfer assembly 6 includes a sixth base 66, on which a first lever station 63 and a second lever station 64 are provided. The lever transfer assembly 6, the sample injection assembly 1, and the sample heating assembly 3 are arranged around the first robotic arm 11, that is, the first robotic arm 11 is located between the lever transfer assembly 6, the sample injection assembly 1, and the sample heating assembly 3. Each of the first lever station 63 and the second lever station 64 is provided with at least one lever box 65. The lever box 65 is provided with a first lever hole 651 and a second lever hole 652. The first lever hole 651 is used to place the lever 61 on the target. The two pull rod holes 652 are used to place the target pull rod 62. The first pull rod station 63 is used for pull rods of standard size, and the second pull rod station 64 is used for pull rods of non-standard size. The first pull rod station 63 includes a first guide rail 631, which is fixed to the sixth base 66. A pull rod box 65 is mounted on the first guide rail 63. The second pull rod station 64 includes a second guide rail 641, a third guide rail 642, a fourth guide rail 643, and a fifth guide rail 644. The second guide rail 641 is the main guide rail, and the third guide rail 642, the fourth guide rail 643, and the fifth guide rail 644 are... Auxiliary guide rails include a second guide rail 641, which is parallel to the first guide rail 631 and fixed on the sixth base 66. One end of the second guide rail 641 faces the first robotic arm 11. A third guide rail 642 is located at the other end of the second guide rail 641, with its side adjacent to the end of the second guide rail 641 furthest from the first robotic arm 11. A fourth guide rail 643 and a fifth guide rail 644 are located at opposite ends of the third guide rail 642. The fourth guide rail 643 is located at the end of the third guide rail 642 furthest from the storage area of the pull rod. The fourth guide rail 643 is used for the first type of abnormal pull rod transfer. The fifth guide rail... 644 is located at one end of the third guide rail 642 near the automated storage unit where the pull rods are stored. When it is detected that the target upper pull rod 61 and target lower pull rod 62 corresponding to the target sample in the sample box 12 do not match the pull rods stored on the first pull rod station 64, and the target upper pull rod 61 and target lower pull rod 62 currently stored in the pull rod box 65 on the fourth guide rail 643 also do not match, the corresponding target upper pull rod 61 and target lower pull rod 62 are retrieved from the automated storage unit where the pull rods are stored and transferred to the pull rod box 65 on the fifth guide rail 644, and then transferred to the second guide rail 641 for use by the first robotic arm 11.
[0068] The present invention provides a sample feeding device and equipment for high-temperature tensile testing of metal materials, including a sample feeding assembly (1), a sample heating assembly (2), a tensile testing machine (3), a post-fracture data measurement assembly (4), and a post-fracture sample packaging assembly (5). The device is characterized by a first robotic arm (11) between the sample feeding assembly (1) and the sample heating assembly (2), and a second robotic arm (24) between the sample heating assembly (2) and the tensile testing machine (3). The sample heating assembly (2) includes a heating base (22) and a conveying rail (23). The heating base (22) is positioned on the operating table along the length of the conveying rail (23). The second robotic arm (24) is slidably connected to the conveying rail (23). Multiple heating furnaces (21) are provided on the heating base (22). By adding the conveying rail (23) and the second robotic arm (24), the present invention enables the sample heating assembly (2) to accommodate multiple heating furnaces (21), thereby meeting the needs of large-scale tensile testing of metal materials and improving equipment efficiency.
[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A sample feeding device for high-temperature stretching of metal materials, characterized in that, It includes a sample injection assembly (1) and a lever transfer assembly (6). The sample injection assembly (1) includes a first robotic arm (11), a sample assembly station (13), and multiple transfer rails (17). The lever transfer assembly (6), the sample assembly station (13), and the transfer rails (17) are arranged around the first robotic arm (11). The pull rod transfer assembly (6) includes a first pull rod station (63) and a second pull rod station (64). The first guide rail (631) of the first pull rod station (63) is fixed on the sixth base (66), and the second guide rail (641) of the second pull rod station (64) is fixed on the sixth base (66) parallel to the first guide rail (631). One end of the first guide rail (631) and the second guide rail (641) faces the first robotic arm (11).
2. The sample feeding device for high-temperature stretching of metal materials according to claim 1, characterized in that, The transmission guide rail (17) includes a first transmission guide rail and a second transmission guide rail arranged side by side.
3. The sample feeding device for high-temperature stretching of metal materials according to claim 2, characterized in that, The conveying guide rail (17) has an initial position (171) at one end away from the first robotic arm (11), and a working position (172) at one end close to the first robotic arm (11). The conveying guide rail (17) has a first sensor (15) at the initial position (171) and a second sensor (16) at the working position (172).
4. The sample feeding device for high-temperature stretching of metal materials according to claim 3, characterized in that, A sample box (12) is mounted on the conveying guide rail (17), and the sample box (12) is slidably connected to the conveying guide rail (17).
5. The sample feeding device for high-temperature stretching of metal materials according to any one of claims 1 to 4, characterized in that, The pull rod transfer assembly (6) includes a sixth base (66), on which a first pull rod station (63) and a second pull rod station (64) are provided, and at least one pull rod box (65) is provided on both the first pull rod station (63) and the second pull rod station (64).
6. The sample feeding device for high-temperature stretching of metal materials according to claim 5, characterized in that, The first pull rod station (63) includes a first guide rail (631), and the second pull rod station (64) includes a second guide rail (641). The first guide rail (631) and the second guide rail (641) are fixed side by side on the sixth base (66), and the front ends of the first guide rail (631) and the second guide rail (641) face the first robotic arm (11).
7. The sample feeding device for high-temperature stretching of metal materials according to claim 6, characterized in that, The second pull rod station (64) also includes a third guide rail (642), a fourth guide rail (643) and a fifth guide rail (644) fixed on the sixth base (66). The side of the third guide rail (642) is adjacent to the end of the second guide rail (641) away from the first robotic arm (11). The fourth guide rail (643) and the fifth guide rail (644) are located at the two ends of the third guide rail (642).
8. The sample feeding device for high-temperature stretching of metal materials according to claim 7, characterized in that, The fourth guide rail (643) is located at the end of the third guide rail (642) away from the storage unit where the pull rod is stored, and the fifth guide rail (644) is located at the end of the third guide rail (642) close to the storage unit where the pull rod is stored.
9. The sample feeding device for high-temperature stretching of metal materials according to claim 5, characterized in that, The pull rod box (65) is provided with a first pull rod hole (651) and a second pull rod hole (652).
10. A sample feeding device for high-temperature stretching of metal materials, characterized in that, The device includes the sample feeding device for high-temperature stretching of metal materials as described in any one of claims 1 to 9.