Strength testing apparatus for honeycomb ceramic substrates
Patent Information
- Application Number
- CN202522392163.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种蜂窝陶瓷载体的强度测验装置,具备了自动对放置台表面的残渣进行清理的优点,解决了测试完后,放置台表面会产生大量残渣,每次测试完,都需要工作人员借助专业的清理工具,手动对放置台的表面进行清理处理,该操作耗时耗力的问题
1、本实用新型通过设置清理机构,解决了测试完后,放置台表面会产生大量残渣,每次测试完,都需要工作人员借助专业的清理工具,手动对放置台的表面进行清理处理,该操作耗时耗力的问题,当蜂窝陶瓷载体压力测试完毕后,通过滑块沿滑槽内壁进行前后往复移动,滑块则通过内壁的连接杆带动清理辊一起进行移动,使得清理辊对放置台表面的残留的废渣进行清扫。
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Figure CN224788412U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of strength testing technology for honeycomb ceramic carriers, specifically a strength testing device for honeycomb ceramic carriers. Background Technology
[0002] Honeycomb ceramic carriers are porous functional ceramic materials with a honeycomb-like shape. Their interiors are filled with parallel, interconnected thin-walled channels. This structure gives them two core advantages: a very large specific surface area, providing ample coating space for catalysts; and extremely low airflow resistance, which can significantly reduce pressure loss when exhaust gas or fluids pass through. Due to their excellent high-temperature resistance and thermal stability, they are widely used in fields such as automotive exhaust purification, industrial waste gas treatment, and chemical catalytic reactions, and are a key basic material for energy conservation and emission reduction.
[0003] Most of the strength testing devices commonly used in the market for honeycomb ceramic carriers are pressure testing machines. When this device performs pressure tests on the honeycomb ceramic carrier, a large amount of residue will be generated on the surface of the placement platform after the test. After each test, staff need to manually clean the surface of the placement platform with professional cleaning tools, which is time-consuming and labor-intensive. Utility Model Content
[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a strength testing device for honeycomb ceramic carriers, which has the advantage of automatically cleaning the residue on the surface of the placement platform. This solves the problem that after testing, a large amount of residue will be generated on the surface of the placement platform, and after each test, staff need to manually clean the surface of the placement platform with professional cleaning tools, which is time-consuming and labor-intensive.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a strength testing device for a honeycomb ceramic carrier, comprising a main body, a testing mechanism and a placement platform, wherein the testing mechanism is fixedly connected to the surface of the main body, the lower surface of the placement platform is fixedly connected to the surface of the main body, and a cleaning mechanism is provided on the upper surface of the placement platform; The cleaning mechanism includes a cleaning roller, a connecting rod, and a sliding assembly. The outer surface of the cleaning roller is in contact with the surface of the placement platform. The outer surface of the connecting rod is fixedly connected to the inner wall of the cleaning roller. Two sliding assemblies are provided, located at the left and right ends of the connecting rod.
[0006] In a preferred embodiment of this invention, the sliding assembly includes a slider and a groove. The groove is formed on the outer surface of the main body, the outer surface of the slider is slidably connected to the inner wall of the groove, and the inner wall of the slider is rotatably connected to the outer surface of the connecting rod through a bearing.
[0007] As a preferred embodiment of this utility model, a stroke component is provided on the left surface of the slider on the left side. The stroke component includes a stroke ring, a stroke groove, and a stroke post. The right surface of the stroke ring is fixedly connected to the left surface of the slider. The stroke groove is formed on the left surface of the stroke ring. The outer surface of the stroke post is slidably connected to the inner wall of the stroke groove.
[0008] As a preferred embodiment of this utility model, a driving component is provided on the left end face of the stroke column. The driving component includes a first gear, a second gear, a support column, and a motor. The right surface of the first gear is fixedly connected to the left end face of the stroke column. The outer surface of the second gear is meshed with the outer surface of the first gear. The outer surface of the support column is rotatably connected to the inner wall of the first gear through a bearing. The output end of the motor is fixedly connected to the inner wall of the second gear.
[0009] As a preferred embodiment of this utility model, the support column and the outer surface of the motor are provided with fixing members. There are two fixing members, and the inner walls of the two fixing members are fixedly connected to the outer surface of the motor and the support column. The right end face of the fixing member is fixedly connected to the left surface of the main body.
[0010] As a preferred embodiment of the present invention, a transmission assembly is provided on the right end face of the connecting rod. The transmission assembly includes a third gear and a gear plate. The left surface of the third gear is fixedly connected to the right end face of the connecting rod, and the upper surface of the gear plate is meshed with the outer surface of the second gear.
[0011] As a preferred embodiment of the present invention, a collection component is provided on the lower side of the placement platform. The collection component includes a space slot, a collection box, and a handle. The space slot is formed on the surface of the main body. The lower surface of the collection box is slidably connected to the inner wall of the space slot. The rear end face of the handle is fixedly connected to the collection box.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem of a large amount of residue being generated on the surface of the placement platform after testing by setting up a cleaning mechanism. After each test, staff need to manually clean the surface of the placement platform with professional cleaning tools, which is time-consuming and labor-intensive. After the pressure test of the honeycomb ceramic carrier is completed, the slider moves back and forth along the inner wall of the slide groove. The slider drives the cleaning roller to move together through the connecting rod on the inner wall, so that the cleaning roller can clean the residual waste on the surface of the placement platform.
[0013] 2. This utility model, by setting up a stroke component, a drive component, a fixing component and a transmission component, achieves the effect of driving the cleaning roller to move. Moreover, the rotating cleaning roller exerts greater pressure on the surface of the test platform, thereby achieving deep cleaning and restoring a clean and flat test platform to the greatest extent.
[0014] 3. By setting up a collection component, this utility model allows all waste residue to be easily removed and disposed of at once by simply pulling out the collection box, greatly saving time and effort. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 An exploded view of the sliding component and the collecting component; Figure 3 A schematic diagram of the three-dimensional structure of the cleaning mechanism and transmission components; Figure 4 This is an exploded view of the stroke assembly, drive assembly, and fixture.
[0016] In the diagram: 1. Main body; 2. Testing mechanism; 3. Placement platform; 4. Cleaning mechanism; 41. Cleaning roller; 42. Connecting rod; 43. Sliding assembly; 431. Slider; 432. Slide groove; 5. Stroke assembly; 51. Stroke ring; 52. Stroke groove; 53. Stroke column; 6. Drive assembly; 61. First gear; 62. Second gear; 63. Support column; 64. Motor; 7. Fixing component; 8. Transmission assembly; 81. Third gear; 82. Gear plate; 9. Collection assembly; 91. Space slot; 92. Collection box; 93. Handle. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0021] Example 1 Reference Figure 1-4 This is the first embodiment of the present invention, which provides a strength testing device for a honeycomb ceramic carrier, including a main body 1, a testing mechanism 2 and a placement platform 3. The testing mechanism 2 is fixedly connected to the surface of the main body 1, the lower surface of the placement platform 3 is fixedly connected to the surface of the main body 1, and a cleaning mechanism 4 is provided on the upper surface of the placement platform 3. The cleaning mechanism 4 includes a cleaning roller 41, a connecting rod 42, and a sliding component 43. The outer surface of the cleaning roller 41 is in contact with the surface of the placement platform 3. The outer surface of the connecting rod 42 is fixedly connected to the inner wall of the cleaning roller 41. There are two sliding components 43, which are located at the left and right ends of the connecting rod 42. The sliding assembly 43 includes a slider 431 and a groove 432. The groove 432 is formed on the outer surface of the main body 1. The outer surface of the slider 431 is slidably connected to the inner wall of the groove 432. The inner wall of the slider 431 is rotatably connected to the outer surface of the connecting rod 42 through a bearing.
[0022] Specifically, this design automatically cleans up the ceramic fragments left on the platform after crushing, eliminating the need for manual cleaning with a brush or blower, saving troublesome finishing work and greatly improving efficiency.
[0023] Furthermore, after the pressure test of the honeycomb ceramic carrier is completed, the slider 431 moves back and forth along the inner wall of the groove 432. The slider 431 drives the cleaning roller 41 to move together through the connecting rod 42 on the inner wall, so that the cleaning roller 41 cleans the residual waste residue on the surface of the placement platform 3.
[0024] Example 2 In the second embodiment of this utility model, a stroke component 5 is provided on the left surface of the left slider 431. The stroke component 5 includes a stroke ring 51, a stroke groove 52 and a stroke post 53. The right surface of the stroke ring 51 is fixedly connected to the left surface of the slider 431. The stroke groove 52 is opened on the left surface of the stroke ring 51. The outer surface of the stroke post 53 is slidably connected to the inner wall of the stroke groove 52. A drive assembly 6 is provided on the left end face of the stroke column 53. The drive assembly 6 includes a first gear 61, a second gear 62, a support column 63, and a motor 64. The right surface of the first gear 61 is fixedly connected to the left end face of the stroke column 53. The outer surface of the second gear 62 is meshed with the outer surface of the first gear 61. The outer surface of the support column 63 is rotatably connected to the inner wall of the first gear 61 through a bearing. The output end of the motor 64 is fixedly connected to the inner wall of the second gear 62. The outer surfaces of the support column 63 and the motor 64 are provided with fasteners 7. There are two fasteners 7. The inner walls of the two fasteners 7 are fixedly connected to the outer surfaces of the motor 64 and the support column 63, and the right end face of the fastener 7 is fixedly connected to the left surface of the main body 1. A transmission assembly 8 is provided on the right end face of the connecting rod 42. The transmission assembly 8 includes a third gear 81 and a toothed plate 82. The left surface of the third gear 81 is fixedly connected to the right end face of the connecting rod 42, and the upper surface of the toothed plate 82 is meshed with the outer surface of the second gear 62.
[0025] Specifically, this design enables the cleaning roller 41 to move, and the rotating cleaning roller 41 exerts greater pressure on the surface of the placement platform 3, thereby achieving deep cleaning and restoring a clean and flat test platform to the greatest extent.
[0026] Furthermore, the motor 64 drives the second gear 62 to rotate. The rotation of the second gear 62 can mesh with the first gear 61, causing the first gear 61 to rotate around the support column 63 as the center of rotation. The rotation of the first gear 61 drives the stroke column 53 on the right surface to move in a circular trajectory. The stroke column 53 presses against the inner wall of the stroke groove 52 and slides along the inner wall of the stroke groove 52. The stroke ring 51 is forced to move back and forth. The stroke ring 51 drives the slider 431 on the right side to move together. When the slider 431 moves, it can drive the third gear 81 to move back and forth. The third gear 81 meshes with the toothed plate 82, causing the third gear 81 to drive the connecting rod 42 to rotate. The connecting rod 42 drives the cleaning roller 41 to rotate, so that the cleaning roller 41 moves back and forth while rotating.
[0027] Example 3 In the third embodiment of this utility model, a collection component 9 is provided on the lower side of the placement platform 3. The collection component 9 includes a space groove 91, a collection box 92 and a handle 93. The space groove 91 is opened on the surface of the main body 1. The lower surface of the collection box 92 is slidably connected to the inner wall of the space groove 91. The rear end face of the handle 93 is fixedly connected to the collection box 92.
[0028] Specifically, by simply pulling out the collection box 92, all the waste residue can be taken away and processed at once, greatly saving time and effort.
[0029] Furthermore, the cleaning roller 41 cleans the waste residue on the surface of the placement platform 3, and the waste residue falls into the collection box 92. The staff pulls out the collection box 92 with the handle 93 to clean the waste residue inside the collection box 92.
[0030] Working principle: After the pressure test of the honeycomb ceramic carrier is completed, the second gear 62 is rotated by the motor 64. The rotation of the second gear 62 can mesh with the first gear 61, causing the first gear 61 to rotate around the support column 63. The rotation of the first gear 61 drives the stroke column 53 on the right surface to move in a circular trajectory. The stroke column 53 presses against the inner wall of the stroke groove 52 and slides along the inner wall of the stroke groove 52. The stroke ring 51 is forced to move back and forth. The stroke ring 51 drives the slider 431 on the right side to move back and forth along the inner wall of the slide groove 432. The slider 431 drives the cleaning through the connecting rod 42 on the inner wall. The cleaning roller 41 moves together with the slider 431. When the slider 431 moves, it drives the third gear 81 to move back and forth. The third gear 81 meshes with the toothed plate 82, causing the third gear 81 to drive the connecting rod 42 to rotate. The connecting rod 42 then drives the cleaning roller 41 to rotate, so that the cleaning roller 41 moves back and forth while rotating. This allows the cleaning roller 41 to sweep away the residual waste on the surface of the placement platform 3. The cleaning roller 41 cleans the waste on the surface of the placement platform 3, and the waste falls into the collection box 92. The staff can pull out the collection box 92 by the handle 93 to collect and clean the waste inside the collection box 92.
[0031] In summary, the combination of cleaning mechanism 4, stroke component 5, drive component 6, fixing component 7, transmission component 8, and collection component 9 solves the problem that a large amount of residue is generated on the surface of the placement platform after testing, and that after each test, staff need to manually clean the surface of the placement platform with professional cleaning tools, which is time-consuming and labor-intensive.
[0032] The motors and gears used in this application can be additionally equipped with protective measures that are common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.
[0033] It should be noted that (motor and gear) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the device, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.
[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A strength testing device for a honeycomb ceramic carrier, characterized in that: It includes a main body (1), a testing mechanism (2) and a placement platform (3). The testing mechanism (2) is fixedly connected to the surface of the main body (1), the lower surface of the placement platform (3) is fixedly connected to the surface of the main body (1), and a cleaning mechanism (4) is provided on the upper surface of the placement platform (3). The cleaning mechanism (4) includes a cleaning roller (41), a connecting rod (42) and a sliding assembly (43). The outer surface of the cleaning roller (41) is in contact with the surface of the placement platform (3). The outer surface of the connecting rod (42) is fixedly connected to the inner wall of the cleaning roller (41). There are two sliding assemblies (43), which are located at the left and right ends of the connecting rod (42).
2. The strength testing device for a honeycomb ceramic carrier according to claim 1, characterized in that: The sliding assembly (43) includes a slider (431) and a groove (432). The groove (432) is formed on the outer surface of the main body (1). The outer surface of the slider (431) is slidably connected to the inner wall of the groove (432). The inner wall of the slider (431) is rotatably connected to the outer surface of the connecting rod (42) through a bearing.
3. The strength testing device for a honeycomb ceramic carrier according to claim 2, characterized in that: The left surface of the slider (431) on the left side is provided with a stroke component (5). The stroke component (5) includes a stroke ring (51), a stroke groove (52) and a stroke post (53). The right surface of the stroke ring (51) is fixedly connected to the left surface of the slider (431). The stroke groove (52) is opened on the left surface of the stroke ring (51). The outer surface of the stroke post (53) is slidably connected to the inner wall of the stroke groove (52).
4. The strength testing device for a honeycomb ceramic carrier according to claim 3, characterized in that: A drive assembly (6) is provided on the left end face of the stroke column (53). The drive assembly (6) includes a first gear (61), a second gear (62), a support column (63), and a motor (64). The right surface of the first gear (61) is fixedly connected to the left end face of the stroke column (53). The outer surface of the second gear (62) is meshed with the outer surface of the first gear (61). The outer surface of the support column (63) is rotatably connected to the inner wall of the first gear (61) through a bearing. The output end of the motor (64) is fixedly connected to the inner wall of the second gear (62).
5. The strength testing device for a honeycomb ceramic carrier according to claim 4, characterized in that: The outer surfaces of the support column (63) and the motor (64) are provided with fasteners (7). There are two fasteners (7). The inner walls of the two fasteners (7) are fixedly connected to the outer surfaces of the motor (64) and the support column (63). The right end face of the fastener (7) is fixedly connected to the left surface of the main body (1).
6. The strength testing device for a honeycomb ceramic carrier according to claim 4, characterized in that: The right end face of the connecting rod (42) is provided with a transmission assembly (8), which includes a third gear (81) and a toothed plate (82). The left surface of the third gear (81) is fixedly connected to the right end face of the connecting rod (42), and the upper surface of the toothed plate (82) is meshed with the outer surface of the second gear (62).
7. The strength testing device for a honeycomb ceramic carrier according to claim 1, characterized in that: A collection component (9) is provided on the lower side of the placement platform (3). The collection component (9) includes a space slot (91), a collection box (92) and a handle (93). The space slot (91) is opened on the surface of the main body (1). The lower surface of the collection box (92) is slidably connected to the inner wall of the space slot (91). The rear end face of the handle (93) is fixedly connected to the collection box (92).