A glass cup quality detection device

Abstract

The application relates to the technical field of glass cup quality detection devices, and relates to a glass cup quality detection device which comprises a Z-shaped plate, an electric telescopic rod is fixedly arranged at the upper end of the Z-shaped plate, a lighting lamp is fixedly arranged at the lower end of the electric telescopic rod, a cylinder is fixedly arranged in the Z-shaped plate, a back-shaped frame is fixedly arranged outside the cylinder in the Z-shaped plate, and a controller is fixedly arranged on one side of the Z-shaped plate. Preferably, a connecting plate is fixedly arranged on one side of the Z-shaped plate, and a rotating motor is fixedly arranged at the upper end of the connecting plate. Preferably, a guide rod is fixedly arranged at one end of the output shaft of the rotating motor, and a clamping frame plate is fixedly arranged at one end of the guide rod. Preferably, an air bag is fixedly arranged in the clamping frame plate. Preferably, a resisting plate is arranged in the cylinder, and a micro electric telescopic column is fixedly arranged at the lower end of the resisting plate. The glass cup quality detection device has good detection effect.

Description

Technical Field

[0001] This application relates to the technical field of glass cup quality testing devices, and in particular to a glass cup quality testing device. Background Technology

[0002] In daily life and industrial production, glass cups are widely used in beverage serving, laboratory equipment, and industrial containers due to their excellent properties such as transparency, hygiene, and high-temperature resistance. With consumers' increasing demands for product quality and downstream industries (such as food and beverage, pharmaceuticals, and chemicals) imposing strict safety standards, the quality inspection of glass cups has become a crucial part of the production process. Quality defects in glass cups mainly include appearance defects (such as scratches, bubbles, cracks, impurities, uneven rims, and bulging bottoms) and performance defects (such as poor thermal shock resistance, insufficient compressive strength, and excessive capacity deviation). These defects not only affect the product's aesthetics and user experience but may also lead to safety accidents due to breakage and leakage during use. Therefore, efficient and accurate quality inspection of glass cups is an urgent practical need.

[0003] Currently, the quality inspection process in glass manufacturers still relies primarily on traditional manual inspection. This method typically requires inspectors to visually inspect the surface of the glass, measure its dimensions and capacity using simple tools such as calipers and measuring cups, and test its physical properties through manual handling and thermal shock tests. However, manual inspection has many insurmountable limitations: First, it is inefficient, limited by the speed of human observation and the skill level of the operator, only tens to hundreds of glasses can be inspected per hour, which is difficult to match the high-speed mass production requirements of modern production lines (some production lines can produce thousands per hour), easily causing production process delays; Second, the inspection accuracy is unstable, human judgment is easily affected by subjective factors (such as the inspector's vision level, fatigue level, experience difference) and environmental factors (such as light intensity, workshop noise), the identification rate of hidden defects such as micro-cracks (width less than 0.1mm) and small bubbles (diameter less than 0.5mm) is less than 60%, resulting in a high risk of unqualified products entering the market; Third, it is labor-intensive and costly, the inspector needs to maintain a high degree of concentration for a long time, which is prone to visual fatigue and physical strain, and the company needs to invest a lot of human resources in personnel training and management, and the consistency of manual inspection is poor, making it difficult to form a standardized inspection data system, which is not conducive to product quality traceability and improvement. Those skilled in the art provide a glass quality inspection device to solve the problems mentioned in the background art. Utility Model Content

[0004] To address the problems mentioned in the background art, this application provides a glass cup quality testing device.

[0005] The glass cup quality detection device provided by the present application adopts the following technical solution:

[0006] A glass cup quality detection device comprises a C-shaped plate, an electric telescopic rod is fixedly installed through the upper end of the C-shaped plate, an illuminating lamp is fixedly installed at the lower end of the electric telescopic rod, a cylinder is fixedly installed inside the C-shaped plate, a clip-shaped frame is fixedly installed inside the C-shaped plate and located outside the cylinder, and a controller is fixedly installed on one side of the C-shaped plate.

[0007] Preferably, a connecting plate is fixedly installed on one side of the C-shaped plate, and a rotating motor is fixedly installed at the upper end of the connecting plate.

[0008] Preferably, a guide rod is fixedly installed at one end of the output shaft of the rotating motor, and a clamping frame plate is fixedly installed at one end of the guide rod.

[0009] Preferably, an air bag is fixedly installed inside the clamping frame plate.

[0010] Preferably, an abutting plate is arranged inside the cylinder, and a micro electric telescopic column is fixedly installed at the lower end of the abutting plate.

[0011] In conclusion, the present application includes the following beneficial technical effects: when the air bag is inflated, the controller monitors the pressure through a pressure sensor. When the preset simulated pressure of 50N is reached, if there is no crack in the glass cup, the extrusion resistance reaches the standard; otherwise, an alarm is triggered and the device stops. After the detection is completed, the controller comprehensively processes the results to determine whether the product is qualified, and feeds back the result through an indicator light. Unqualified products are moved to the collection area by the rotating motor, for qualified products, the telescopic column and the air bag reset, and an operator takes out the glass cup to complete the detection. The whole process is accurately coordinated by the controller, the detection efficiency is 3-5 times higher than that of traditional manual detection, the recognition rate of appearance defects exceeds 98%, and the performance detection deviation is ≤±1%, which highlights the advantages of the detection effect. Brief Description of the Drawings

[0012] Figure 1 is an overall structural schematic diagram of a glass cup quality detection device in an embodiment of the present application;

[0013] Figure 2 is a structural schematic diagram of a connecting plate of a glass cup quality detection device in an embodiment of the present application;

[0014] Figure 3 is a structural schematic diagram of an abutting plate of a glass cup quality detection device in an embodiment of the present application.

[0015] Description of drawing reference numerals: 1, C-shaped plate; 2, electric telescopic rod; 3, illuminating lamp; 4, cylinder; 5, clip-shaped frame; 6, controller; 7, connecting plate; 8, rotating motor; 9, guide rod; 10, clamping frame plate; 11, air bag; 12, micro electric telescopic column; 13, abutting plate. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0017] The illustrative embodiments and descriptions of the present invention are provided herein to explain the invention, but are not intended to limit the invention.

[0018] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0019] It should be understood that the terms "comprising / including," "consisting of," or any other variations are intended to cover non-exclusive inclusion, such that a product, apparatus, process, or method that comprises a list of elements includes not only those elements but may also include, where necessary, other elements not expressly listed, or elements inherent to such a product, apparatus, process, or method. Without further limitation, an element defined by the phrases "comprising / including," "consisting of," does not exclude the presence of additional identical elements in the product, apparatus, process, or method that includes said element.

[0020] It should also be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device, component or structure referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of the present invention.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] like Figures 1-3As shown, a glass cup quality inspection device includes a C-shaped plate 1, an electric telescopic rod 2 is fixedly installed through the upper end of the C-shaped plate 1, a lighting lamp 3 is fixedly installed at the lower end of the electric telescopic rod 2, a cylinder 4 is fixedly installed inside the C-shaped plate 1, a U-shaped frame 5 is fixedly installed inside the C-shaped plate 1 outside the cylinder 4, and a controller 6 is fixedly installed on one side of the C-shaped plate 1.

[0023] In this embodiment, a connecting plate 7 is fixedly installed on one side of the C-shaped plate 1, and a rotating motor 8 is fixedly installed on the upper end of the connecting plate 7.

[0024] In this embodiment, a guide rod 9 is fixedly installed at one end of the output shaft of the rotating motor 8, and a clamping frame plate 10 is fixedly installed at one end of the guide rod 9.

[0025] In this embodiment, an airbag 11 is fixedly installed inside the clamping frame plate 10.

[0026] In this embodiment, an abutment plate 13 is provided inside the cylinder 4, and a miniature electric telescopic column 12 is fixedly installed at the lower end of the abutment plate 13.

[0027] An embodiment of a glass cup quality detecting device in the embodiments of the present application has an implementation principle as follows: an operator places a glass cup on the abutting plate 13 inside the cylinder 4, the controller 6 activates the micro electric telescopic column 12, which drives the abutting plate 13 to rise, so that the cup opening is aligned with the clamping frame plate 10 to complete positioning, which is suitable for glass cups with a height of 100-300 mm. Subsequently, the rotating motor 8 drives the guide rod 9 to make the clamping frame plate 10 sleeve the cup body, the airbag 11 is inflated to fit the cup wall, and is stably fixed by adjusting the inflation pressure, so as to avoid scratching or cracking. The controller 6 activates the electric telescopic rod 2, which drives the illuminating lamp 3 to move down to be level with the cup body. The annular LED illuminating lamp 3 emits uniform light, and the rectangular frame 5 assists in reflection to eliminate illumination blind areas. The rotating motor 8 drives the glass cup to rotate at a low speed of 5-10 r / min, and the operator identifies scratches of ≥0.05 mm and bubbles of ≥0.3 mm by means of light and shadow contrast through the observation area, and judges the roundness of the cup opening with reference to the rectangular frame 5 (identifying a deviation of ≥0.1 mm), so as to avoid missing detection due to visual blind areas. Capacity deviation detection: the micro electric telescopic column 12 drives the abutting plate 13 to descend, places the cup at the designated position of the cylinder 4 (the inner wall is provided with scales), injects a standard amount of liquid, and determines the capacity deviation by combining with the stroke data of the telescopic column (can accurately identify the deviation within ±2%). Extrusion resistance detection: when the airbag 11 is inflated, the controller 6 monitors the pressure through a pressure sensor, and when the preset simulated pressure of 50N is reached, if there is no crack in the cup, the extrusion resistance is up to standard, otherwise an alarm is triggered and the device stops. After the detection is completed, the controller 6 comprehensively judges whether the glass cup is qualified based on the results, and feeds back the result through an indicator light. Unqualified products are moved to the collection area by the rotating motor 8, for qualified products, the telescopic column and the airbag reset, and the operator takes out the cup to complete the detection. The whole process is accurately coordinated by the controller 6, the detection efficiency is 3-5 times higher than that of traditional manual detection, the recognition rate of appearance defects exceeds 98%, and the performance detection deviation is ≤±1%, which highlights the advantage of detection effect.

[0028] Finally, it should be noted that: first of all, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, can also be the internal communication between two components, can be directly connected, "up", "down", "left", "right" and so on are only used to indicate the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0029] Secondly, in the drawings of the embodiments of the present utility model, only the structures related to the embodiments of the present disclosure are involved, other structures can refer to conventional designs, and without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glass cup quality testing device, characterized in that: The device includes a U-shaped plate (1), an electric telescopic rod (2) is fixedly installed through the upper end of the U-shaped plate (1), a lighting lamp (3) is fixedly installed at the lower end of the electric telescopic rod (2), a cylinder (4) is fixedly installed inside the U-shaped plate (1), a U-shaped frame (5) is fixedly installed inside the U-shaped plate (1) outside the cylinder (4), and a controller (6) is fixedly installed on one side of the U-shaped plate (1).

2. The glass cup quality testing device according to claim 1, characterized in that: A connecting plate (7) is fixedly installed on one side of the C-shaped plate (1), and a rotating motor (8) is fixedly installed on the upper end of the connecting plate (7).

3. The glass cup quality testing device according to claim 2, characterized in that: A guide rod (9) is fixedly installed at one end of the output shaft of the rotating motor (8), and a clamping frame plate (10) is fixedly installed at one end of the guide rod (9).

4. The glass cup quality testing device according to claim 3, characterized in that: An airbag (11) is fixedly installed inside the clamping frame plate (10).

5. The glass cup quality testing device according to claim 1, characterized in that: The cylinder (4) is provided with an abutment plate (13) inside, and a miniature electric telescopic column (12) is fixedly installed at the lower end of the abutment plate (13).

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