A thermal shock testing machine for glass insulators

Abstract

The utility model relates to the technical field of thermal shock test equipment, concretely to a thermal shock testing machine for glass insulator, including the organism, is provided with the placing mechanism on the organism, the placing mechanism includes the connecting frame, is fixedly installed with the driving part on the connecting frame, and the bottom fixed connection of connecting frame has the support net, the bottom fixed connection of connecting frame has the connecting frame, the bottom rotatory connection of connecting frame has the first connecting shaft, one end fixed connection of first connecting shaft has the first helical gear, and one end fixed connection of first connecting shaft away from first helical gear has the second helical gear, the output fixed connection of driving part has the second connecting shaft, and the third helical gear is fixedly connected on the second connecting shaft. Advantageous effects lie in: when using, different parts on the glass insulator can be heated evenly, avoid the temperature difference because of the glass insulator different parts unevenly heated, thereby ensure the accuracy of thermal shock test result, avoid the quality of product of misjudgment.

Description

Technical Field

[0001] This utility model relates to the technical field of thermal shock testing equipment, and in particular to a thermal shock testing machine for glass insulators. Background Technology

[0002] As a crucial insulating component in power systems, the performance of glass insulators directly affects the safety and stability of power transmission. Thermal shock testing is one of the key tests for evaluating the quality and reliability of glass insulators.

[0003] In actual use, glass insulators may face environments such as large temperature differences between day and night and severe weather such as sudden rain or snow followed by exposure to sunlight. Thermal shock testing is precisely to artificially simulate these extreme working conditions and discover potential defects in products in advance.

[0004] The thermal shock test for glass insulators is a test method that simulates extreme temperature changes to detect whether glass insulators will crack, break, or experience performance degradation under rapid temperature alternation. It primarily assesses the mechanical strength and thermal stability of glass insulators, with particular attention to whether the joint between the glass component and the metal fittings can withstand the stress impact caused by drastic temperature changes.

[0005] A thermal shock testing device and method for glass insulators disclosed in Chinese patent CN118913981A improves the stability of the suspension frame by limiting the suspension bar through a limiting structure; improves the stability of the insulator body during transportation by fixing and limiting the insulator body through a fixing structure; and improves the heating effect of the drying box on the insulator body by sealing the drying box through a sealing structure.

[0006] However, compared with existing technologies and comparative solutions, it can be seen that this thermal shock testing equipment still has the following problems in actual use: Because glass insulators are relatively large, existing thermal shock testing equipment has varying distances between the heat source and different parts of the glass insulator during the heating process. This results in temperature differences between different parts of the glass insulator due to varying heating effects, leading to deviations in the thermal shock test results. Consequently, the test results cannot accurately reflect the performance of the glass insulator under extreme temperature changes, and may result in misjudgments of product quality. Utility Model Content

[0007] The purpose of this utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background art, and provide a thermal shock testing machine for glass insulators.

[0008] The purpose of this utility model is achieved through the following technical solution: a thermal shock testing machine for glass insulators, comprising a machine body and a placement mechanism provided on the machine body; The placement mechanism includes a connecting frame, on which a driving component is fixedly mounted, and at the bottom of the connecting frame a support net is fixedly connected. A connecting frame is fixedly connected to the bottom of the connecting frame, and a first connecting shaft is rotatably connected to the bottom of the connecting frame. A first helical gear is fixedly connected to one end of the first connecting shaft, and a second helical gear is fixedly connected to the end of the first connecting shaft away from the first helical gear. The output end of the drive unit is fixedly connected to a second connecting shaft, and a third helical gear is fixedly connected to the second connecting shaft; The support is rotatably connected to a fourth helical gear and a placement tray. A transmission gear is fixedly connected to the bottom of the fourth helical gear, and a toothed ring is fixedly connected to the bottom of the placement tray. An opening is provided in the middle of the placement tray.

[0009] Preferably, the machine body is provided with a cold water tank and a heating tank. The heating tank is provided with multiple electric heating rods, which are evenly distributed on the inner side of the heating tank. A water inlet pipe is fixedly connected to the top of one side of the cold water tank, and a drain pipe is fixedly connected to the bottom of one side of the cold water tank.

[0010] Preferably, there are two first connecting shafts, symmetrically distributed at the bottom of the connecting frame.

[0011] Preferably, the second connecting shaft is rotatably connected to the connecting frame.

[0012] Preferably, the end of the second connecting shaft near the third helical gear is rotatably connected to the support net, and the third helical gear meshes with the first helical gear.

[0013] Preferably, the fourth helical gear meshes with the second helical gear, and the gear ring meshes with the transmission gear.

[0014] Compared with the prior art, the present invention has the following beneficial effects: This thermal shock testing machine for glass insulators ensures that different parts of the glass insulator are heated evenly during use, avoiding temperature differences caused by uneven heating of different parts of the glass insulator. This ensures the accuracy of the thermal shock test results and avoids misjudging the quality of the product.

[0015] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a structural schematic diagram of the present invention in its working state; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a first-view structural schematic diagram of the placement mechanism of this utility model; Figure 4 This is a structural schematic diagram of the placement mechanism of this utility model from a second perspective; Figure 5 This is a schematic diagram of the connecting frame of this utility model; Figure 6 This is a schematic diagram of the structure of the driving component of this utility model; Figure 7 This is a first-view structural schematic diagram of the support net of this utility model; Figure 8 This is a structural schematic diagram of the support net from a second perspective of this utility model.

[0018] In the diagram: 1. Body; 101. Cold water tank; 102. Heating tank; 103. Electric heating rod; 104. Water inlet pipe; 105. Drain pipe; 2. Placement mechanism; 21. Connecting frame; 211. Connecting frame; 212. First connecting shaft; 213. First helical gear; 214. Second helical gear; 22. Driving component; 221. Second connecting shaft; 222. Third helical gear; 23. Support net; 231. Fourth helical gear; 232. Placement tray; 233. Transmission gear; 234. Gear ring; 235. Opening. Detailed Implementation

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Additional aspects and advantages of this invention will be further set forth in the description which follows in conjunction with the accompanying drawings, and in part will be obvious from the description or may be learned by practice of the invention.

[0021] like Figures 1 to 2 As shown, a thermal shock testing machine for glass insulators includes a body 1, on which a placement mechanism 2 is provided; like Figure 2As shown, the machine body 1 is provided with a cold water tank 101 and a heating tank 102. The heating tank 102 is provided with an electric heating rod 103. There are multiple electric heating rods 103, which are evenly distributed on the inner side of the heating tank 102. A water inlet pipe 104 is fixedly connected to the top of one side of the cold water tank 101, and a drain pipe 105 is fixedly connected to the bottom of one side of the cold water tank 101. like Figures 3 to 4 As shown, the placement mechanism 2 includes a connecting frame 21, a driving component 22, and a support net 23. The driving component 22 is fixedly installed on the connecting frame 21, and the support net 23 is fixedly connected to the bottom of the connecting frame 21. like Figure 5 As shown, a connecting frame 211 is fixedly connected to the bottom of the connecting frame 21, and a first connecting shaft 212 is rotatably connected to the bottom of the connecting frame 21. There are two first connecting shafts 212, which are symmetrically distributed at the bottom of the connecting frame 21. A first helical gear 213 is fixedly connected to one end of the first connecting shaft 212, and a second helical gear 214 is fixedly connected to the end of the first connecting shaft 212 away from the first helical gear 213. like Figure 3 , Figure 5 and Figure 6 As shown, the output end of the drive unit 22 is fixedly connected to a second connecting shaft 221, the second connecting shaft 221 is rotatably connected to the connecting frame 21, a third helical gear 222 is fixedly connected to the second connecting shaft 221, and one end of the second connecting shaft 221 near the third helical gear 222 is rotatably connected to the support net 23. The third helical gear 222 meshes with the first helical gear 213. like Figures 3 to 8 As shown, a fourth helical gear 231 and a placement tray 232 are rotatably connected to the support net 23. The fourth helical gear 231 meshes with the second helical gear 214. There are multiple placement trays 232, which are symmetrically distributed on the support net 23. A transmission gear 233 is fixedly connected to the bottom of the fourth helical gear 231. A toothed ring 234 is fixedly connected to the bottom of the placement tray 232. The toothed ring 234 meshes with the transmission gear 233. An opening 235 is provided in the middle of the placement tray 232.

[0022] The work process is as follows: S1. Before use, add cooling water to the cold water tank 101 through the water inlet pipe 104; S2. When in use, place the glass insulator on the placement tray 232, align the metal fittings on the glass insulator with the opening 235, insert the metal fittings on the glass insulator into the opening 235, and then connect multiple glass insulators end to end and hang them sequentially at the bottom of the placement mechanism 2. S3. Next, the machine body 1 moves the glass insulator into the heating tank 102 through the placement mechanism 2, and starts the electric heating rod 103 to heat the glass insulator. S4. Simultaneously, the drive unit 22 is activated. The drive unit 22 drives the third helical gear 222 to rotate through the second connecting shaft 221. The third helical gear 222 drives the first connecting shaft 212 to rotate through the first helical gear 213. S5. The first connecting shaft 212 drives the fourth helical gear 231 to rotate through the second helical gear 214. The fourth helical gear 231 drives the gear ring 234 to rotate through the transmission gear 233. The gear ring 234 drives the glass insulator to rotate through the placement mesh disk 232, so that different parts of the glass insulator can be heated evenly, avoiding temperature differences caused by uneven heating of different parts of the glass insulator, thereby ensuring the accuracy of the thermal shock test results and avoiding misjudgment of product quality. S6. After the glass insulator is heated, the machine body 1 moves the glass insulator into the cold water tank 101 through the placement mechanism 2 to test the performance of the glass insulator under extreme temperature changes.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A thermal shock testing machine for glass insulators, characterized in that: Includes a body (1), on which a placement mechanism (2) is provided; The placement mechanism (2) includes a connecting frame (21), on which a driving component (22) is fixedly installed, and a support net (23) is fixedly connected to the bottom of the connecting frame (21). The bottom of the connecting frame (21) is fixedly connected to a connecting frame (211), and the bottom of the connecting frame (21) is rotatably connected to a first connecting shaft (212). One end of the first connecting shaft (212) is fixedly connected to a first helical gear (213), and the end of the first connecting shaft (212) away from the first helical gear (213) is fixedly connected to a second helical gear (214). The output end of the drive unit (22) is fixedly connected to a second connecting shaft (221), and a third helical gear (222) is fixedly connected to the second connecting shaft (221). The support net (23) is rotatably connected to a fourth helical gear (231) and a placement net tray (232). The bottom of the fourth helical gear (231) is fixedly connected to a transmission gear (233), and the bottom of the placement net tray (232) is fixedly connected to a toothed ring (234). An opening (235) is provided in the middle of the placement net tray (232).

2. The thermal shock testing machine for glass insulators according to claim 1, characterized in that: The machine body (1) is provided with a cold water tank (101) and a heating tank (102) inside. The heating tank (102) is provided with an electric heating rod (103) inside. There are multiple electric heating rods (103) evenly distributed inside the heating tank (102). A water inlet pipe (104) is fixedly connected to the top of one side of the cold water tank (101), and a drain pipe (105) is fixedly connected to the bottom of one side of the cold water tank (101).

3. The thermal shock testing machine for glass insulators according to claim 1, characterized in that: There are two first connecting shafts (212), which are symmetrically distributed at the bottom of the connecting frame (21).

4. A thermal shock testing machine for glass insulators according to claim 1, characterized in that: The second connecting shaft (221) is rotatably connected to the connecting frame (21).

5. A thermal shock testing machine for glass insulators according to claim 1, characterized in that: The second connecting shaft (221) is rotatably connected to the support net (23) at one end near the third helical gear (222), and the third helical gear (222) meshes with the first helical gear (213).

6. A thermal shock testing machine for glass insulators according to claim 1, characterized in that: The fourth helical gear (231) meshes with the second helical gear (214), and the gear ring (234) meshes with the transmission gear (233).

Images