Visual inspection device with adjustable icon light
Patent Information
- Application Number
- CN202522210548.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0004]本实用新型的目的在于提供一种图标可调补光的视觉检测装置，以解决上述背景技术中提出的目前所使用的视觉检测设备，其所采用的补光方式多采用固定角度或固定亮度，无法根据不同材质以及不同形状或是表面特性的物件，进行调整所适应的补光强度以及补光角度，如此则可能出现当视觉检测设备在对物件检测时，会出现补光强度不足无法达到所需的检测效果，或是补光强度过足，进而出现反光等现象，如此使得检测结果出现偏差的问题
[0015]1、本实用新型通过设置角度调节机构，能够利用电机驱动往复丝杆带动环板上下移动，进而可传动带动多个照明灯进行角度调节，如此则可根据实际检测工作的使用需要，实现补光角度的调节，且可同时带动强度调节机构，实现同步移动调节；
Smart Images
Figure CN224788570U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of visual inspection technology, specifically to a visual inspection device with adjustable supplemental lighting for icons. Background Technology
[0002] In everyday life, visual inspection equipment is an automated device that uses optical imaging, computer technology, and artificial intelligence algorithms to automatically "see" and "judge" objects. It mimics human visual function but is faster, more accurate, and more stable in operation, and is widely used in quality control in industrial production.
[0003] Currently used visual inspection equipment often employs fixed angles or brightness for supplementary lighting, making it impossible to adjust the intensity and angle of supplementary lighting according to different materials, shapes, or surface characteristics of objects. As a result, when visual inspection equipment inspects objects, the supplementary lighting intensity may be insufficient to achieve the required inspection effect, or the supplementary lighting intensity may be too high, leading to phenomena such as reflection, thus causing deviations in the inspection results. Utility Model Content
[0004] The purpose of this invention is to provide a visual inspection device with adjustable supplementary lighting for icons, in order to solve the problem mentioned in the background art that the supplementary lighting methods used by the current visual inspection devices are mostly fixed angles or fixed brightness, which cannot adjust the supplementary lighting intensity and angle according to different materials, shapes or surface characteristics of objects. As a result, when the visual inspection device is inspecting objects, the supplementary lighting intensity may be insufficient to achieve the required inspection effect, or the supplementary lighting intensity may be too sufficient, resulting in reflection and other phenomena, thus causing the inspection results to be deviated.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a visual inspection device with adjustable supplemental lighting for icons, comprising: a visual inspection device body;
[0006] It also includes: an angle adjustment mechanism, which is installed on the main body of the vision inspection equipment and is used to adjust the range of the supplementary lighting area;
[0007] An intensity adjustment mechanism is located between the angle adjustment mechanism and the main body of the visual inspection equipment. The intensity adjustment mechanism adjusts the supplementary light intensity through the angle adjustment mechanism, and can perform secondary supplementary light intensity adjustment as needed.
[0008] As a preferred embodiment of this utility model: the angle adjustment mechanism includes a motor fixedly connected to the inside of the visual inspection equipment body, a reciprocating lead screw fixedly connected to the output end of the motor, a threaded limit block provided on the outer side of the reciprocating lead screw, and a limit groove that cooperates with the threaded limit block is opened inside the visual inspection equipment body.
[0009] As a preferred embodiment of this utility model: a ring plate is fixedly connected to the outer side of the threaded limiting block, and multiple double-ear drive plates are fixedly connected at equal intervals to the outer side of the ring plate.
[0010] As a preferred embodiment of this utility model: multiple lighting lamps are rotatably connected inside the main body of the visual inspection device, and hollow plates are fixedly connected to the top of each of the multiple lighting lamps, with double-ear drive plates slidingly connected to the hollow plates.
[0011] As a preferred embodiment of this utility model: the strength adjustment mechanism includes a fixing block fixedly connected to the inner side of the ring plate, an electric telescopic rod fixedly connected inside the fixing block, and an insulating connecting block fixedly connected to the output end of the electric telescopic rod.
[0012] As a preferred embodiment of this utility model: an insulating box is fixedly connected inside the main body of the visual inspection equipment, a second conductive iron block is fixedly connected to the inner side of the insulating box, a first conductive iron block is slidably connected to the inner side of the insulating box, and an insulating connecting block is fixedly connected to the first conductive iron block.
[0013] As a preferred embodiment of this utility model, the internal threaded connection of the visual inspection equipment body consists of two bolts.
[0014] The beneficial effects of this utility model are:
[0015] 1. This utility model, by setting an angle adjustment mechanism, can use a motor to drive a reciprocating screw to move the ring plate up and down, thereby driving multiple lighting lamps to adjust their angles. In this way, the supplementary lighting angle can be adjusted according to the actual needs of the testing work, and the intensity adjustment mechanism can be driven at the same time to achieve synchronous movement and adjustment.
[0016] 2. By setting up an intensity adjustment mechanism, the intensity can be adjusted by changing the contact area between the first and second conductive iron blocks. It can then be connected to a lighting lamp via a wire, thus enabling the adjustment of the supplementary light intensity while adjusting the supplementary light angle. Furthermore, by setting up an electric telescopic rod, it is convenient for staff to manually adjust the supplementary light intensity for a second time. After adjusting the angle, the supplementary light intensity can be finely adjusted independently to meet the high-precision detection needs of objects with different materials and reflective properties. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the angle adjustment mechanism of this utility model;
[0019] Figure 3 This is a schematic diagram of the strength adjustment mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the double-ear drive plate, hollow plate and lighting lamp of this utility model.
[0021] In the diagram: 1. Visual inspection equipment body; 2. Angle adjustment mechanism; 21. Motor; 22. Reciprocating lead screw; 23. Threaded limit block; 24. Limiting groove; 25. Double-ear drive plate; 26. Hollow plate; 27. Lighting lamp; 28. Ring plate; 3. Strength adjustment mechanism; 31. Insulation box; 32. First conductive iron block; 33. Second conductive iron block; 34. Insulating connecting block; 35. Electric telescopic rod; 36. Fixing block; 4. Bolt. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1 to 4 This utility model provides a technical solution: a visual inspection device with adjustable supplemental lighting for icons, comprising: a visual inspection device body 1;
[0024] It also includes: an angle adjustment mechanism 2, which is installed on the main body 1 of the vision inspection device and is used to adjust the range of the supplementary lighting area;
[0025] The intensity adjustment mechanism 3 is located between the angle adjustment mechanism 2 and the visual inspection device body 1. The intensity adjustment mechanism 3 adjusts the supplementary light intensity through the angle adjustment mechanism 2, and can perform secondary supplementary light intensity adjustment as needed.
[0026] By setting up the angle adjustment mechanism 2, the motor 21 drives the reciprocating screw 22 to move the ring plate 28 up and down, which in turn drives multiple lighting lamps 27 to adjust their angles. This allows for adjustment of the supplementary lighting angle according to the actual needs of the testing work, and can simultaneously drive the intensity adjustment mechanism 3 to achieve synchronous movement and adjustment. By setting up the intensity adjustment mechanism 3, the intensity can be adjusted by changing the contact area of the first conductive iron block 32 and the second conductive iron block 33. It can then be connected to the lighting lamps 27 through wires, so that the intensity of the supplementary lighting can be adjusted at the same time as the supplementary lighting angle adjustment. By setting up the electric telescopic rod 35, it is convenient for the staff to manually adjust the secondary supplementary lighting intensity, and the supplementary lighting intensity can be finely adjusted independently after the angle adjustment, meeting the high-precision testing needs of objects with different materials and reflective properties.
[0027] The angle adjustment mechanism 2 includes a motor 21 fixedly connected to the inside of the visual inspection equipment body 1. A reciprocating lead screw 22 is fixedly connected to the output end of the motor 21. A threaded limit block 23 is provided on the outside of the reciprocating lead screw 22. A limit groove 24 that cooperates with the threaded limit block 23 is opened inside the visual inspection equipment body 1. The threaded limit block 23 can be driven by the drive motor 21, thereby adjusting the angle of the supplementary light.
[0028] A ring plate 28 is fixedly connected to the outer side of the threaded limit block 23. Multiple double-ear drive plates 25 are fixedly connected at equal intervals to the outer side of the ring plate 28. The ring plate 28 can be moved up and down to drive the multiple double-ear drive plates 25 to move, thus completing the power transmission.
[0029] Multiple lighting lamps 27 are rotatably connected inside the main body 1 of the visual inspection equipment. A hollow plate 26 is fixedly connected to the top of each of the multiple lighting lamps 27. A double-ear drive plate 25 is slidably connected to the hollow plate 26, which allows the double-ear drive plate 25 to slide within the hollow plate 26, thereby adjusting the angle and position of the lighting lamps 27.
[0030] The intensity adjustment mechanism 3 includes a fixing block 36 fixedly connected to the inner side of the ring plate 28. An electric telescopic rod 35 is fixedly connected inside the fixing block 36. An insulating connecting block 34 is fixedly connected to the output end of the electric telescopic rod 35, which allows the staff to adjust the intensity of the secondary supplementary lighting by controlling the electric telescopic rod 35.
[0031] An insulating box 31 is fixedly connected inside the main body 1 of the visual inspection equipment. A second conductive iron block 33 is fixedly connected to the inner side of the insulating box 31. A first conductive iron block 32 is slidably connected to the inner side of the insulating box 31. An insulating connecting block 34 is fixedly connected to the first conductive iron block 32. When adjusting the supplementary light angle, the first conductive iron block 32 can be driven to adjust the angle and the supplementary light intensity simultaneously.
[0032] The visual inspection equipment body 1 has two internal threaded connections with two bolts 4, which facilitates the installation of the visual inspection equipment body 1 and ensures the stability of the installation position.
[0033] Specifically, in use, the visual inspection equipment body 1 is installed in the required position using two bolts 4. When it is necessary to adjust the supplementary lighting angle of the lighting lamp 27, the control motor 21 rotates the reciprocating screw 22, so that the rotating reciprocating screw 22 can drive the threaded limit block 23 to slide up and down in the limit groove 24, thereby driving the ring plate 28 on the outside of the threaded limit block 23 to move. The moving ring plate 28 can drive multiple double-ear drive plates 25 to move, so that the moving double-ear drive plates 25 slide in the hollow plate 26. Then, using the inclined groove set in the hollow plate 26, the lighting lamp 27 can be rotated, so that the lighting lamp 27 rotates to the required angle position in the visual inspection equipment body 1. Thus, the angle position of multiple lighting lamps 27 can be adjusted by opening or closing them together. And when the ring plate 28 moves... The inner fixing block 36 can be moved. The moving fixing block 36 can drive the first conductive iron block 32 through the electric telescopic rod 35 and the insulating connecting block 34, thereby moving the first conductive iron block 32 up and down. This can adjust the contact area between the first conductive iron block 32 and the second conductive iron block 33. By connecting the second conductive iron block 33 to an external power source and connecting the first conductive iron block 32 to multiple lighting lamps 27 through wires, the supplementary light intensity of the lighting lamps 27 can be adjusted by adjusting the contact area between the first conductive iron block 32 and the second conductive iron block 33. According to different supplementary light angles, the first conductive iron block 32 on one side of the insulating connecting block 34 can be moved a second time by controlling the electric telescopic rod 35, thereby fine-tuning the position of the first conductive iron block 32 according to the needs of the work.
[0034] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0035] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A visual inspection device with adjustable supplemental lighting for icons, characterized in that, include: Visual inspection equipment body (1); It also includes: an angle adjustment mechanism (2), which is disposed on the main body (1) of the visual inspection device, and the angle adjustment mechanism (2) is used to adjust the range of the supplementary lighting area; An intensity adjustment mechanism (3) is set between the angle adjustment mechanism (2) and the main body (1) of the visual inspection device. The intensity adjustment mechanism (3) adjusts the supplementary light intensity through the angle adjustment mechanism (2) and can perform secondary supplementary light intensity adjustment as needed.
2. The visual inspection device for adjustable supplementary lighting of icons according to claim 1, characterized in that: The angle adjustment mechanism (2) includes a motor (21) fixedly connected to the inside of the visual inspection equipment body (1). The output end of the motor (21) is fixedly connected to a reciprocating lead screw (22). A threaded limit block (23) is provided on the outside of the reciprocating lead screw (22). A limit groove (24) that cooperates with the threaded limit block (23) is opened inside the visual inspection equipment body (1).
3. The visual inspection device for adjustable supplemental lighting of icons according to claim 2, characterized in that: The outer side of the threaded limiting block (23) is fixedly connected to a ring plate (28), and a plurality of double-ear drive plates (25) are fixedly connected at equal intervals to the outer side of the ring plate (28).
4. The visual inspection device for adjustable supplementary lighting of icons according to claim 3, characterized in that: The visual inspection device body (1) is internally connected to multiple lighting lamps (27), and the top of each of the multiple lighting lamps (27) is fixedly connected to a hollow plate (26). The double-ear drive plate (25) is slidably connected to the hollow plate (26).
5. The visual inspection device with adjustable supplemental lighting for icons according to claim 3, characterized in that: The intensity adjustment mechanism (3) includes a fixing block (36) fixedly connected to the inner side of the ring plate (28), an electric telescopic rod (35) fixedly connected inside the fixing block (36), and an insulating connecting block (34) fixedly connected to the output end of the electric telescopic rod (35).
6. The visual inspection device for adjustable icon illumination according to claim 5, characterized in that: An insulating box (31) is fixedly connected inside the main body (1) of the visual inspection equipment. A second conductive iron block (33) is fixedly connected to the inner side of the insulating box (31). A first conductive iron block (32) is slidably connected to the inner side of the insulating box (31). An insulating connecting block (34) is fixedly connected to the first conductive iron block (32).
7. The visual inspection device for adjustable supplemental lighting of icons according to claim 1, characterized in that: The visual inspection device body (1) has two internal threaded connections with two bolts (4).