Groove body material defect cycle detection device
Patent Information
- Application Number
- CN202522360808.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0020]本实用新型的物料载盘以循环的方式在第三滑轨、第一滑轨、第四滑轨和第二滑轨构成的移动轨道上运行，若干矩形槽被放置于若干矩形凸起，当物料载盘被输送至检测工位，通过负压吸附矩形槽，以供人工外观检测和/或视觉智能外观检测，检测合格的矩形槽被吸取至下一工序，而不合格的矩形槽被吸取至废料容器，空载的物料载盘通过第四滑轨和第二滑轨回流至第三滑轨，以此循环往复，形成了矩形槽的高效外观循环检测装置。
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Figure CN224788585U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of 3C electronic product assembly technology, and in particular to a tank material defect cyclic detection device. Background Technology
[0002] With social development and scientific progress, automated equipment is becoming increasingly common in industries such as new energy, 3C (computers, communications, and consumer electronics), and semiconductors. 3C electronic products contain numerous small parts of varying shapes. For ease of transport, these parts are encased in rectangular grooves sealed with a thin film, facilitating subsequent assembly. Before sealing with the film, each of these rectangular grooves needs to undergo visual defect inspection, such as surface scratches and wrinkles. Efficiently inspecting the appearance of these rectangular grooves is a key technical challenge that needs to be addressed.
[0003] Therefore, it is necessary to develop a cyclic detection device for material defects in tanks. Summary of the Invention
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is to disclose a cyclic detection device for material defects in a tank.
[0005] To achieve the above-mentioned objectives, this utility model provides a tank material defect circulation detection device, including a material carrier tray, a first slide rail and a second slide rail arranged in parallel, and a third slide rail and a fourth slide rail arranged in parallel. The first slide rail, the second slide rail, the third slide rail and the fourth slide rail are arranged in a rectangular layout.
[0006] A first chute is provided below the material carrier tray. The first chute moves along the first slide rail or the second slide rail. The third slide rail and the fourth slide rail are respectively provided with sliders. The top of the slider is provided with a transfer slide rail with the same cross section as the first slide rail and the second slide rail.
[0007] Positioning components are respectively provided on both sides of the first slide rail and the second slide rail;
[0008] The top of the material carrier has several rectangular protrusions arranged in parallel, and the top surface of the rectangular protrusions is provided with negative pressure adsorption holes.
[0009] Preferably, an air intake and a V-groove are respectively provided on both sides of the material carrier, and the air intake and the negative pressure adsorption hole are connected;
[0010] The positioning component includes a lifting cylinder and a lifting block driven by the lifting cylinder. The lifting block is provided with a V-shaped block that cooperates with the V-shaped groove, and suction columns that cooperate with the air intake are respectively provided on both sides of the V-shaped block.
[0011] Preferably, the suction column is equipped with a buffer spring.
[0012] Preferably, the first slide rail is a defect detection line, and the second slide rail is the return line of the material carrier.
[0013] Preferably, the number of rectangular protrusions is 10.
[0014] Preferably, the ends of the third slide rail and the first slide rail have a first distance.
[0015] Preferably, the first cylinder drives the material carrier to move along the third slide rail.
[0016] Preferably, the ends of the fourth slide rail and the first slide rail have a second distance.
[0017] Preferably, the second cylinder drives the material carrier to move along the fourth slide rail.
[0018] Preferably, the third slide rail, the first slide rail, the fourth slide rail, and the second slide rail constitute the moving track of the material carrier.
[0019] Compared with the prior art, the technical effects of this utility model are as follows:
[0020] The material carrier of this invention runs in a circulating manner on a moving track composed of a third slide rail, a first slide rail, a fourth slide rail, and a second slide rail. Several rectangular slots are placed on several rectangular protrusions. When the material carrier is transported to the inspection station, the rectangular slots are adsorbed by negative pressure for manual appearance inspection and / or visual intelligent appearance inspection. The qualified rectangular slots are sucked to the next process, while the unqualified rectangular slots are sucked to the waste container. The empty material carrier flows back to the third slide rail through the fourth and second slide rails, and so on, forming a highly efficient appearance circulation inspection device for rectangular slots. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural schematic diagram of the tank material defect cyclic detection device of this utility model.
[0023] Figure 2 This is a utility model Figure 1 An enlarged structural diagram of point A.
[0024] Figure 3is a schematic diagram of the three-dimensional structure of the circular flaw detection device for tank materials of the utility model.
[0025] Figure 4 is the utility model Figure 3 is the schematic diagram of the enlarged structure at position D of.
[0026] Figure 5 is a schematic diagram of the three-dimensional structure of the circular flaw detection device for tank materials of the utility model.
[0027] Figure 6 is the utility model Figure 5 is the schematic diagram of the enlarged structure at position E of.
[0028] Figure 7 is a schematic diagram of the three-dimensional structure of the third slide rail or the fourth slide rail of the utility model.
[0029] Wherein, 1, material carrier plate; 11, first sliding chute; 12, rectangular protrusion; 13, suction port; 14, V-shaped groove; 2, first slide rail; 3, second slide rail; 4, third slide rail; 5, fourth slide rail; 6, sliding block; 61, transfer slide rail; 7, positioning assembly; 71, lifting cylinder; 72, lifting block; 721, V-shaped block; 722, suction column; 723, buffer spring; 8, first cylinder; 9, second cylinder. Detailed Description of the Embodiments
[0030] The utility model will be described in detail below with reference to the embodiments shown in the accompanying drawings. It should be noted that these embodiments do not limit the utility model, and any equivalent changes or substitutions in functions, methods or structures made by those skilled in the art according to these embodiments shall fall within the protection scope of the utility model.
[0031] In the description of the utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the utility model.
[0032] Example 1
[0033] Referring to Figures 1 to 7 as shown, this embodiment discloses a specific implementation of a circular flaw detection device for tank materials (hereinafter referred to as "detection device").
[0034] Tank material defect cyclic detection device, reference Figures 1 to 7 As shown, the system includes a material carrier tray 1, a first slide rail 2 and a second slide rail 3 arranged in parallel, and a third slide rail 4 and a fourth slide rail 5 arranged in parallel. The first slide rail 2, the second slide rail 3, the third slide rail 4, and the fourth slide rail 5 are arranged in a rectangular layout. A first chute 11 is provided below the material carrier tray 1, and the first chute 11 moves along the first slide rail 2 or the second slide rail 3. The third slide rail 4 and the fourth slide rail 5 are respectively provided with sliders 6. The top of the sliders 6 is provided with a transfer slide rail 61 with the same cross-section as the first slide rail 2 and the second slide rail 3. The transfer slide rail 61 is connected to the first slide rail 2 or the fourth slide rail 5. When the two slide rails 3 are aligned, the material carrier 1 can move from the transfer slide rail 61 of the slider 6 on the third slide rail 4 to the first slide rail 2, or from the second slide rail 3 to the transfer slide rail 61 of the slider 6 on the third slide rail 4, so that the material carrier 1 can change its moving direction by 90°; positioning components 7 are respectively provided on both sides of the first slide rail 2 and the second slide rail 3. The positioning components 7 are used to position the material carrier 1 and provide manual appearance inspection or visual intelligent appearance inspection; several rectangular protrusions 12 are arranged parallel to each other on the top of the material carrier 1, and negative pressure adsorption holes are provided on the top surface of the rectangular protrusions 12.
[0035] Specifically, refer to Figures 1 to 7 As shown, in this embodiment, the number of rectangular protrusions 12 is 10, meaning that one material carrier 1 can simultaneously support 10 rectangular slots. The rectangular slots are small containers made of plastic sheets. The ends of the third slide rail 4 and the first slide rail 2 have a first distance, and the height of the third slide rail 4 is lower than the height of the first slide rail 2. (See also...) Figure 1 The starting point of material carrier 1 is located at Figure 1 At point A, as shown, several rectangular slots are placed on several rectangular protrusions 12. (See Figure 12) Figure 7, the first air cylinder 8 drives the material carrying tray 1 to move along the third sliding rail 4. When the transfer sliding rail 61 is aligned with the first sliding rail 2, the material carrying tray 1 is transferred to the first sliding rail 2; at positions B and C of the first sliding rail 2, position B is a station for manual appearance inspection, and position C is a station for visual intelligent appearance inspection. Position B and position C are respectively provided with positioning assemblies 7, the positioning assemblies 7 position the material carrying tray 1 at position B and position C respectively, and manual appearance inspection and visual intelligent appearance inspection are carried out successively; after the inspection is completed, the material carrying tray 1 is transferred to the sliding block 6 of the fourth sliding rail 5, a second distance is provided between the fourth sliding rail 5 and the end portion of the first sliding rail 2, the second air cylinder 9 drives the material carrying tray 1 to move along the fourth sliding rail 5. When the transfer sliding rail 61 is aligned with the second sliding rail 3, the material carrying tray 1 is transferred to the second sliding rail 3, the second sliding rail 3 is an no-load return sliding rail, and the material carrying tray 1 is finally transferred to position A, completing one cycle; the third sliding rail 4, the first sliding rail 2, the fourth sliding rail 5 and the second sliding rail 3 form the moving track of the material carrying tray 1, forming a rectangular circular track, the first sliding rail 2 is a defect detection line, and the second sliding rail 3 is a return line of the material carrying tray 1, so that the material carrying tray 1 operates circularly, and continuous appearance inspection of a plurality of rectangular grooves is realized.
[0036] Reference Figures 1 to 7 , the working principle of the positioning assembly 7 is as follows: two sides of the material carrying tray 1 are respectively provided with suction ports 13 and V-shaped grooves 14, the suction ports 13 are communicated with negative pressure adsorption holes, and the suction ports 13 are communicated with the negative pressure adsorption holes on the top surface of each rectangular protrusion 12 through air passages inside the material carrying tray 1; the positioning assembly 7 comprises a lifting air cylinder 71 and a lifting block 72 driven by the lifting air cylinder 71, the lifting block 72 is provided with a V-shaped block 721 matched with the V-shaped groove 14, and two sides of the V-shaped block 721 are respectively provided with suction columns 722 matched with the suction ports 13; the suction columns 722 are provided with buffer springs 723 to ensure the sealing fit between the suction ports 13 and the suction columns 722; when the material carrying tray 1 is transferred to position B, the lifting air cylinder 71 at position B drives the V-shaped block 721 and the suction columns 722 to rise synchronously, the V-shaped block 721 and the V-shaped groove 14 cooperate to realize accurate positioning, meanwhile, the suction columns 722 are communicated with the suction ports 13, so that the negative pressure adsorption holes adsorb the rectangular grooves, when manual inspection of the appearance of the rectangular grooves is performed at position B, negative pressure adsorption of the rectangular grooves is realized, and position change of the rectangular grooves during manual inspection is prevented; similarly, when visual intelligent appearance inspection is performed at position C, the rectangular grooves on the material carrying tray 1 at position C are also positioned by negative pressure adsorption, and the V-shaped block 721 and the V-shaped groove 14 cooperate to realize accurate positioning.
[0037] In this embodiment, the material carrier 1 runs in a cyclic manner on a moving track composed of the third slide rail 4, the first slide rail 2, the fourth slide rail 5, and the second slide rail 3. Several rectangular slots are placed on several rectangular protrusions 12. When the material carrier 1 is transported to the inspection station, the rectangular slots are adsorbed by negative pressure for manual appearance inspection and / or visual intelligent appearance inspection. The qualified rectangular slots are sucked to the next process, while the unqualified rectangular slots are sucked to the waste container. The empty material carrier 1 flows back to the third slide rail 4 through the fourth slide rail 5 and the second slide rail 3, and so on, forming a high-efficiency appearance circulation inspection device for rectangular slots.
Claims
1. A tank material defect cyclic detection device, characterized in that, It includes a material carrier tray, a first and second slide rail arranged in parallel, and a third and fourth slide rail arranged in parallel. The first, second, third and fourth slide rails are arranged in a rectangular layout. A first chute is provided below the material carrier tray. The first chute moves along the first slide rail or the second slide rail. The third slide rail and the fourth slide rail are respectively provided with sliders. The top of the slider is provided with a transfer slide rail with the same cross section as the first slide rail and the second slide rail. Positioning components are respectively provided on both sides of the first slide rail and the second slide rail; The top of the material carrier has several rectangular protrusions arranged in parallel, and the top surface of the rectangular protrusions is provided with negative pressure adsorption holes.
2. The tank material defect cyclic detection device as described in claim 1, characterized in that, The material carrier is provided with an air intake and a V-shaped groove on both sides, and the air intake and the negative pressure adsorption hole are connected. The positioning component includes a lifting cylinder and a lifting block driven by the lifting cylinder. The lifting block is provided with a V-shaped block that cooperates with the V-shaped groove, and suction columns that cooperate with the air intake are respectively provided on both sides of the V-shaped block.
3. The tank material defect cyclic detection device as described in claim 2, characterized in that, The suction column is equipped with a buffer spring.
4. The tank material defect cyclic detection device as described in any one of claims 1-3, characterized in that, The first slide rail is a defect detection line, and the second slide rail is the return line of the material carrier tray.
5. The tank material defect cyclic detection device as described in claim 4, characterized in that, The number of rectangular protrusions is 10.
6. The tank material defect cyclic detection device as described in claim 4, characterized in that, The ends of the third slide rail and the first slide rail are at a first distance.
7. The tank material defect cyclic detection device as described in claim 6, characterized in that, The first cylinder drives the material carrier to move along the third slide rail.
8. The tank material defect cyclic detection device as described in claim 7, characterized in that, The ends of the fourth slide rail and the first slide rail are at a second distance.
9. The tank material defect cyclic detection device as described in claim 8, characterized in that, The second cylinder drives the material carrier to move along the fourth slide rail.
10. The tank material defect cyclic detection device as described in claim 8, characterized in that, The third slide rail, the first slide rail, the fourth slide rail, and the second slide rail constitute the moving track of the material carrier.