A fully automatic tabletting and X-ray fluorescence combined detection device

CN224788618UActive Publication Date: 2026-09-22FOSHAN CERAMIC RES INST TESTING CO LTD
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Patent Information

Application Number
CN202522077035.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-22
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0002]现有的压片设备和X荧光检测设备通常独立运行,检测流程需人工在两个设备间转移样品,操作繁琐、效率低下,且易引入人为误差,缺乏统一的控制系统实现压片与X荧光检测的自动化联用,无法实现从样品制备到检测分析的一站式自动化操作,难以满足现代检测对高效、精准、快速的要求

Benefits of technology

[0015]通过驱动组件带动旋转架不断往复180度转动,带动冲压组件和检测组件不断对换位置,使陶瓷粉料压缩成片和检测工作同时且不间断地进行,实现从样品制备到检测分析的一站式自动化操作,提高加工效率,且自动化程度高,可减少人工成本。

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Abstract

The utility model belongs to ceramic production and processing technical field especially relates to a full -automatic tabletting and X fluorescence combined detection equipment, including support casing, two mould assemblies are in parallel arranged in support casing, and the upper end fixed mounting of support casing has drive assembly, and drive assembly output end is connected with rotating stand, and the lower end parallel installation of rotating stand has stamping assembly and detection assembly, and stamping assembly and detection assembly are located two mould assemblies just above respectively, and through drive assembly drive rotating stand constantly reciprocating 180 degree rotation, drive stamping assembly and detection assembly constantly change position, make ceramic powder compression into piece and detection work carry out simultaneously and uninterruptedly, realize from sample preparation to detection analysis one -stop automation operation, improve processing efficiency, and degree of automation is high, reduces manual cost.
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Description

Technical Field

[0001] This utility model belongs to the field of ceramic production and processing technology, and in particular relates to a fully automatic tablet pressing and X-ray fluorescence combined detection device. Background Technology

[0002] Existing tablet compression equipment and X-ray fluorescence detection equipment usually operate independently. The detection process requires manual transfer of samples between the two devices, which is cumbersome, inefficient, and prone to human error. There is a lack of a unified control system to automate the combined use of tablet compression and X-ray fluorescence detection. It is impossible to achieve one-stop automated operation from sample preparation to detection and analysis, which is difficult to meet the requirements of modern detection for high efficiency, accuracy, and speed. Utility Model Content

[0003] The purpose of this invention is to provide a fully automated tablet compression and X-ray fluorescence coupled detection device to solve the problems in the prior art. The specific technical solution is as follows:

[0004] A fully automatic tablet compression and X-ray fluorescence combined detection device includes a support housing, two mold assemblies arranged side by side inside the support housing, a drive assembly fixedly installed at the upper end of the support housing, the output end of the drive assembly being connected to a rotating frame, and a stamping assembly and a detection assembly arranged side by side at the lower end of the rotating frame, with the stamping assembly and the detection assembly located directly above the two mold assemblies respectively.

[0005] Furthermore, the mold assembly includes a mold, which is fixed inside the support housing. A second cylinder is fixed at the lower end of the mold, and the output end of the second cylinder is connected to an ejector plate, which slides inside the mold.

[0006] Furthermore, the drive assembly includes a motor, which is fixedly mounted on the upper end of the support housing. The output end of the motor is connected to a cylinder, and the output end of the cylinder is connected to a rotating frame.

[0007] Furthermore, the stamping assembly includes a connecting rod, the upper end of which is fixed to the lower end of the rotating frame, and the lower end of which is fixedly connected to the stamping head. A stamping head sleeve is slidably connected to the outside of the stamping head, and a spring is provided between the stamping head sleeve and the rotating frame.

[0008] Furthermore, the detection assembly includes four support rods, the upper ends of which are fixed to the lower end of the rotating frame, and the four support rods are slidably connected to the detection housing. Springs are provided between the lower ends of the four support rods and the inner wall of the detection housing.

[0009] Furthermore, the detection housing is fixedly connected to cylinder three via cylinder bracket, the output end of cylinder three is rotatably connected to the upper end of long gear, the lower end of long gear is slidably connected to the output end of motor two, and motor two is fixed on the detection housing.

[0010] Furthermore, the detection housing is threadedly connected to the threaded column, and a rotating cylinder is rotatably connected inside the threaded column. The upper end of the rotating cylinder is fixedly connected to a gear, and the gear meshes with a long gear for transmission.

[0011] Furthermore, a rotating column is rotatably connected inside the rotating drum, and a second gear is fixed at the upper end of the rotating column. The second gear meshes with the long gear for transmission.

[0012] Furthermore, a long grooved rod is fixed to the lower end of the rotating cylinder, and a threaded rod is rotatably connected inside the long grooved rod. A second bevel gear is fixed to the end of the threaded rod, and the second bevel gear meshes with a first bevel gear fixed to the lower end of the rotating column for transmission. The threaded rod is threadedly connected to a slider that slides inside the long grooved rod, and a detection head is fixedly installed at the lower end of the slider.

[0013] Furthermore, the rotating column is hollow, and the transmission line of the detection head passes through the inside of the rotating column to exit the detection housing and connect to an external signal receiving end.

[0014] The advantages of this utility model are:

[0015] The drive component drives the rotating frame to rotate 180 degrees back and forth continuously, causing the stamping component and the detection component to constantly exchange positions. This allows the ceramic powder to be compressed into sheets and the detection work to be carried out simultaneously and without interruption, realizing one-stop automated operation from sample preparation to detection and analysis. This improves processing efficiency and reduces labor costs due to the high degree of automation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the stamping component structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the detection component structure of this utility model. Figure 1 ;

[0019] Figure 4 This is a schematic diagram of the detection component structure of this utility model. Figure 2 ;

[0020] Explanation of markings in the diagram:

[0021] 1. Support housing; 2. Mold; 3. Cylinder II; 4. Ejector plate; 5. Motor I; 6. Rotating frame; 7. Connecting rod; 8. Spring I; 9. Punch head; 10. Punch head outer sleeve; 11. Support rod; 12. Spring II; 13. Detection housing; 14. Cylinder bracket; 15. Cylinder III; 16. Long gear; 17. Motor II; 18. Threaded column; 19. Rotary drum; 20. Gear I; 21. Gear II; 22. Rotary column; 23. Bevel gear I; 24. Bevel gear II; 25. Threaded rod; 26. Long grooved rod; 27. Slider; 28. Detection head; 29. ​​Transmission line; 30. Cylinder I. Detailed Implementation

[0022] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] Example 1

[0025] like Figures 1-4 As shown, a fully automatic tablet compression and X-ray fluorescence detection device includes a support housing 1, two mold assemblies arranged side by side inside the support housing 1, a drive assembly fixedly installed at the upper end of the support housing 1, the output end of the drive assembly being connected to a rotating frame 6, and a stamping assembly and a detection assembly arranged side by side at the lower end of the rotating frame 6, with the stamping assembly and the detection assembly located directly above the two mold assemblies respectively.

[0026] The working principle of the above technical solution is as follows: Ceramic powder is added into the mold assembly on the left side. The drive assembly moves the rotating frame 6 downward, which in turn moves the stamping assembly and the detection assembly downward. The stamping assembly compresses the ceramic powder in the mold assembly on the left side into a sheet. The drive assembly moves the rotating frame 6 upward and rotates it 180 degrees. The stamping assembly and the detection assembly move upward and rotate 180 degrees with the rotating frame 6. The positions of the stamping assembly and the detection assembly are reversed. Ceramic powder is added into the mold assembly on the right side. The drive assembly moves the rotating frame 6 downward again, which in turn moves the stamping assembly and the detection assembly downward. The stamping assembly compresses the ceramic powder in the mold assembly on the right side into a sheet. The detection assembly detects the ceramic powder that has been compressed into a sheet in the mold assembly on the left side.

[0027] The drive assembly moves the rotating frame 6 upward and rotates 180 degrees. The stamping assembly and the detection assembly move upward and rotate 180 degrees with the rotating frame 6. The positions of the stamping assembly and the detection assembly are reversed. The ceramic sheet that has been compressed and inspected in the mold assembly on the left side is taken out. The next batch of ceramic powder is added to the mold assembly on the left side. The drive assembly moves the rotating frame 6 downward, which in turn moves the stamping assembly and the detection assembly downward. The stamping assembly compresses the ceramic powder in the mold assembly on the left side into a sheet. The detection assembly inspects the ceramic sheet that has been compressed into a sheet in the mold assembly on the right side.

[0028] The drive component drives the rotating frame 6 to rotate 180 degrees continuously, so that the ceramic powder is compressed into sheets and the testing work is carried out simultaneously and without interruption. This achieves one-stop automated operation from sample preparation to testing and analysis, improves processing efficiency, and has a high degree of automation, which can reduce labor costs.

[0029] Example 2

[0030] like Figures 1-4 As shown, the mold assembly includes a mold 2, which is fixed inside the support housing 1. A cylinder 3 is fixed at the lower end of the mold 2, and the output end of the cylinder 3 is connected to the ejector plate 4. The ejector plate 4 slides inside the mold 2.

[0031] The drive assembly includes a motor 5, which is fixedly mounted on the upper end of the support housing 1. The output end of the motor 5 is connected to a cylinder 30, and the output end of the cylinder 30 is connected to a rotating frame 6.

[0032] The working principle of the above technical solution is as follows: Ceramic powder is added into the mold 2 on the left side. The cylinder 30 is started, which moves the rotating frame 6 downward, causing the stamping component and the detection component to move downward. The stamping component compresses the ceramic powder in the mold 2 on the left side into a sheet. The cylinder 30 moves the rotating frame 6 upward, causing the stamping component and the detection component to move upward to a preset height. Then, the motor 5 is started, which rotates the cylinder 30 and the rotating frame 6 180 degrees, causing the stamping component and the detection component to rotate 180 degrees with the rotating frame 6. The positions of the stamping component and the detection component are reversed. Ceramic powder is added into the mold 2 on the right side. The cylinder 30 moves the rotating frame 6 downward again, causing the stamping component and the detection component to move downward. The stamping component compresses the ceramic powder in the mold 2 on the right side into a sheet, and the detection component detects the ceramic powder that has been compressed into a sheet in the mold 2 on the left side.

[0033] The rotating frame 6 is moved upward and rotated 180 degrees by cylinder 30 and motor 5. The stamping component and the detection component are moved upward and rotated 180 degrees with the rotating frame 6. The positions of the stamping component and the detection component are reversed. Cylinder 3 in the left mold 2 is activated to move the ejector plate 4 upward, which pushes the compressed and inspected ceramic sheet upward and removes it. Cylinder 3 then moves the ejector plate 4 down to the initial position, and the next batch of ceramic powder is added to the left mold 2. Cylinder 30 moves the rotating frame 6 down, which in turn moves the stamping component and the detection component down. The stamping component compresses the ceramic powder in the left mold 2 into sheets, and the detection component inspects the compressed ceramic sheets in the right mold 2. This allows for continuous compression and inspection of ceramic powder, improving production efficiency.

[0034] Example 3

[0035] like Figures 1-4 As shown, the stamping assembly includes a connecting rod 7, the upper end of which is fixed to the lower end of the rotating frame 6, and the lower end of which is fixedly connected to the stamping head 9. A stamping head sleeve 10 is slidably connected to the outside of the stamping head 9, and a spring 8 is provided between the stamping head sleeve 10 and the rotating frame 6.

[0036] The working principle of the above technical solution is as follows: the cylinder 30 drives the rotating frame 6 to descend, which in turn drives the connecting rod 7 to descend, which in turn drives the stamping head 9 and the stamping head jacket 10 to descend. After the lower end of the stamping head jacket 10 contacts the upper edge of the mold 2, the stamping head jacket 10 stops descending. The connecting rod 7 drives the stamping head 9 to continue descending, the spring 8 is compressed, and the descending stamping head 9 compresses the ceramic powder into sheets.

[0037] Example 4

[0038] like Figures 1-4 As shown, the detection assembly includes four support rods 11. The upper ends of the four support rods 11 are all fixed to the lower end of the rotating frame 6. The four support rods 11 are slidably connected to the detection housing 13. Springs 12 are provided between the lower ends of the four support rods 11 and the inner wall of the detection housing 13.

[0039] The working principle of the above technical solution is as follows: When the detection component detects the ceramic sheet, the cylinder 30 drives the rotating frame 6 to descend, which in turn drives the four support rods 11 to descend, and the detection housing 13 to descend. After the lower end of the detection housing 13 contacts the ceramic sheet, if the rotating frame 6 needs to continue to descend, the four support rods 11 continue to move down, and the detection housing 13 can no longer move down. The four support rods 11 slide against the detection housing 13, which stretches the spring 12. This ensures that the distance between the detection head 28 and the ceramic sheet remains constant regardless of whether the descent distance of the rotating frame 6 is consistent each time, thus ensuring the accuracy and stability of the detection.

[0040] Example 5

[0041] like Figures 1-4 As shown, the detection housing 13 is fixedly connected to the cylinder 15 via the cylinder bracket 14. The output end of the cylinder 15 is rotatably connected to the upper end of the long gear 16, and the lower end of the long gear 16 is slidably connected to the output end of the motor 17. The motor 17 is fixed on the detection housing 13.

[0042] The detection housing 13 is threadedly connected to the threaded post 18. A rotating cylinder 19 is rotatably connected inside the threaded post 18. The upper end of the rotating cylinder 19 is fixedly connected to the gear 20. The gear 20 meshes with the long gear 16 for transmission.

[0043] A rotating column 22 is rotatably connected inside the rotating drum 19. A gear 21 is fixed at the upper end of the rotating column 22. The gear 21 meshes with the long gear 16 for transmission.

[0044] The lower end of the rotating drum 19 is fixed with a long grooved rod 26, and a threaded rod 25 is rotatably connected inside the long grooved rod 26. A second bevel gear 24 is fixed at the end of the threaded rod 25. The second bevel gear 24 meshes with a first bevel gear 23 fixed at the lower end of the rotating column 22. The threaded rod 25 is threadedly connected to a slider 27 that slides inside the long grooved rod 26. A detection head 28 is fixedly installed at the lower end of the slider 27.

[0045] The working principle of the above technical solution is as follows: rotating the threaded column 18 causes it to move on the detection housing 13, which in turn causes the rotating drum 19 to rise or fall, which in turn causes the long grooved rod 26 and the slider 27 to rise or fall, which in turn causes the detection head 28 to rise or fall, thereby adjusting the distance between the detection head 28 and the ceramic plate to the optimal distance to ensure the accuracy of the detection.

[0046] Start cylinder 3 15, which drives the long gear 16 to descend, causing the long gear 16 to mesh with gear 1 20 and the long gear 16 to separate from gear 21. Start motor 2 17, which drives the long gear 16 to rotate, drives gear 1 20 to rotate, drives the long groove rod 26 to rotate, and drives the detection head 28 to rotate accordingly, thereby increasing the detection range of the detection head 28.

[0047] Start cylinder 15, which drives long gear 16 to rise, causing long gear 16 to mesh with gear 21 and long gear 16 to disengage from gear 20. Start motor 17, which drives long gear 16 to rotate and gear 21 to rotate. Due to the large friction between threaded column 18 and rotating drum 19, and the small friction between rotating drum 19 and rotating column 22, rotating drum 19 and gear 20 cannot rotate. Gear 21 rotates, causing rotating column 22 to rotate inside rotating drum 19, which in turn drives bevel gear 23 to rotate, drives bevel gear 24 to rotate, drives threaded rod 25 to rotate, drives slider 27 to slide inside long groove rod 26, and drives detection head 28 to move, further increasing the detection range. Through the above adjustments, the compressed ceramic sheet can be fully inspected.

[0048] Example 6

[0049] like Figures 1-4 As shown, the rotating column 22 is hollow inside, and the transmission line 29 of the detection head 28 passes through the inside of the rotating column 22 and exits the detection housing 13, and is connected to the external signal receiving end.

[0050] The working principle of the above technical solution is as follows: the detection head 28 transmits the detected information to the external signal receiving end for analysis and processing through the transmission line 29. The transmission line 29 passes through the inside of the rotating column 22, which can reduce the damage to the transmission line 29 due to mechanical compression.

[0051] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A fully automated tablet compression and X-ray fluorescence coupled detection device, characterized in that, Includes a support housing (1), two mold assemblies are arranged side by side inside the support housing (1), a drive assembly is fixedly installed on the upper end of the support housing (1), the output end of the drive assembly is connected to the rotating frame (6), a stamping assembly and a detection assembly are arranged side by side on the lower end of the rotating frame (6), the stamping assembly and the detection assembly are respectively located directly above the two mold assemblies; The stamping assembly includes a connecting rod (7), the upper end of the connecting rod (7) is fixed to the lower end of the rotating frame (6), the lower end of the connecting rod (7) is fixedly connected to the stamping head (9), the outer side of the stamping head (9) is slidably connected to the stamping head sleeve (10), and a spring (8) is provided between the stamping head sleeve (10) and the rotating frame (6). The detection assembly includes four support rods (11), the upper ends of the four support rods (11) are fixed to the lower end of the rotating frame (6), the four support rods (11) are slidably connected to the detection housing (13), and springs (12) are provided between the lower ends of the four support rods (11) and the inner wall of the detection housing (13).

2. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 1, characterized in that, The mold assembly includes a mold (2), which is fixed inside the support housing (1). A cylinder (3) is fixed at the lower end of the mold (2). The output end of the cylinder (3) is connected to the ejector plate (4), which slides inside the mold (2).

3. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 1, characterized in that, The drive assembly includes a motor (5), which is fixedly installed on the upper end of the support housing (1). The output end of the motor (5) is connected to the cylinder (30), and the output end of the cylinder (30) is connected to the rotating frame (6).

4. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 1, characterized in that, The detection housing (13) is fixedly connected to the cylinder three (15) via the cylinder bracket (14). The output end of the cylinder three (15) is rotatably connected to the upper end of the long gear (16), and the lower end of the long gear (16) is slidably connected to the output end of the motor two (17). The motor two (17) is fixed on the detection housing (13).

5. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 4, characterized in that, The detection housing (13) is threadedly connected to the threaded column (18), and a rotating cylinder (19) is rotatably connected inside the threaded column (18). The upper end of the rotating cylinder (19) is fixedly connected to the gear one (20), and the gear one (20) meshes with the long gear (16) for transmission.

6. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 5, characterized in that, The rotating cylinder (19) is rotatably connected to a rotating column (22), and a gear two (21) is fixed at the upper end of the rotating column (22). The gear two (21) meshes with the long gear (16) for transmission.

7. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 6, characterized in that, The lower end of the rotating drum (19) is fixed with a long grooved rod (26), and a threaded rod (25) is rotatably connected inside the long grooved rod (26). A second bevel gear (24) is fixed at the end of the threaded rod (25). The second bevel gear (24) meshes with a first bevel gear (23) fixed at the lower end of the rotating column (22). The threaded rod (25) is threadedly connected to a slider (27) sliding inside the long grooved rod (26). A detection head (28) is fixedly installed at the lower end of the slider (27).

8. The fully automated tablet compression and X-ray fluorescence coupled detection device according to claim 7, characterized in that, The rotating column (22) is hollow inside, and the transmission line (29) of the detection head (28) passes through the inside of the rotating column (22) and exits the detection housing (13), and is connected to the external signal receiving end.