A detection positioning device for pressure pipeline weld magnetic powder inspection

Abstract

The utility model relates to the technical field of weld detection, disclose a kind of pressure pipeline weld magnetic particle inspection detection positioning device, comprising: the top wall surface of detection platform is provided with two pedestals, the top wall surface of two pedestals is arc-shaped, the right side position of the top wall surface of detection platform is also provided with two electric push rods, the top wall surface of detection platform is also provided with a detection piece;The cavity of fixed sleeve plate is fixedly sleeved with an alternating magnetic yoke flaw detector, the left and right side positions of fixed sleeve plate are both fixedly installed with a fixed frame, the cavity of fixed frame is provided with a rubber sleeve ring, the cavity of two rubber sleeve rings is respectively fixedly installed with a black water magnetic suspension bottle and contrast enhancer bottle. Detection piece and detection device can be limited by limiting device, detection device detects detection piece by alternating magnetic yoke flaw detector, contrast enhancer bottle and black water magnetic suspension bottle, without staff hand-held alternating magnetic yoke flaw detector and other equipment detection.

Description

Technical Field

[0001] This utility model belongs to the field of weld inspection technology, specifically, it relates to a magnetic particle inspection and positioning device for pressure pipeline welds. Background Technology

[0002] Magnetic particle inspection, also known as magnetic particle flaw detection, or MT for short, involves applying a magnetic field to the workpiece to magnetize it. Magnetic lines of force escape from the workpiece surface and near-surface defects, creating a leakage magnetic field. The presence of magnetic poles attracts the magnetic particles applied to the workpiece surface, forming aggregated magnetic traces that reveal the presence of defects. However, during the use of existing technology, the inventors discovered the following problems; In the current inspection process, a contrast enhancer is first sprayed onto the weld seam of the workpiece. Then, an AC magnetic yoke flaw detector is held at the weld seam, followed by the spraying of black water magnetic suspension in conjunction with the AC magnetic yoke flaw detector to reveal defects at the weld seam. The inspection process requires the operator to hold the tools, and the weight of the AC magnetic yoke flaw detector can cause fatigue during long hours of work. Furthermore, it is also quite troublesome when inspecting the inside of pipe fittings. Therefore, the current technology has certain drawbacks.

[0003] In view of this, this utility model is proposed. Utility Model Content

[0004] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: A magnetic particle inspection and positioning device for pressure pipeline welds includes: The limiting device includes a detection table, two bases are provided on the top wall of the detection table, and the top walls of the two bases are arc-shaped. Two electric push rods are also provided on the right side of the top wall of the detection table, and a detection piece is also provided on the top wall of the detection table. The detection device includes two fixed sleeves. An AC magnetic yoke flaw detector is fixedly fitted inside the cavity of the fixed sleeve. A fixed frame is fixedly installed on both the left and right sides of the fixed sleeve. A rubber collar is set inside the cavity of the fixed frame. A black water magnetic suspension bottle and a contrast enhancer bottle are fixedly installed in the cavities of the two rubber collars, respectively.

[0005] In a preferred embodiment of the present invention, a first limiting cavity is provided on the top wall of the detection platform, a side cavity is provided on both the front and rear side walls of the first limiting cavity, and a limiting plate is fixedly installed on the bottom wall of the base.

[0006] In a preferred embodiment of the present invention, the limiting plate is movably installed in the cavity of the first limiting cavity, and a limiting block is fixedly installed on both the front and rear side walls of the limiting plate, and the two limiting blocks are respectively fixedly installed in the corresponding side cavities.

[0007] In a preferred embodiment of the present invention, a vertical plate is fixedly installed on the right side of the top wall of the testing platform, a display screen is fixedly installed on the front side wall of the vertical plate, and two second limiting cavities are opened on the side wall of the vertical plate, and two electric push rods are respectively fixedly installed in the cavities of the two second limiting cavities.

[0008] In a preferred embodiment of this utility model, a connector is fixedly installed on the movable end of each of the two electric push rods. The connector is U-shaped, and the inner side walls of the connector are fixedly connected to the front and rear side walls of the fixed sleeve plate, respectively. A camera is fixedly installed on one side wall of each of the two fixed sleeve plates.

[0009] In a preferred embodiment of this utility model, a connecting block is fixedly installed on both the front and rear side walls of the rubber collar, and a rotating rod is fixedly installed on the side wall of the two connecting blocks that are far apart from each other. The rotating rod passes through the fixed frame and is movably connected to the through-hole of the fixed frame.

[0010] In a preferred embodiment of this utility model, a fixed box is fixedly installed on one side wall of the fixed frame, a drive motor is fixedly installed inside the cavity of the fixed box, the output end of the drive motor is fixedly connected to the corresponding rotating rod, the black water magnetic suspension bottle and the contrast enhancer bottle are both movably sleeved in the cavity of the rubber collar, and an electric nozzle is fixedly installed at the discharge port of the black water magnetic suspension bottle and the contrast enhancer bottle.

[0011] Compared with the prior art, the present invention has the following advantages: 1. In summary, by setting up a limiting device and a detection device, the limiting device can limit the detection part and the detection device, and the detection device can detect the detection part through an AC magnetic yoke flaw detector, a contrast enhancing agent bottle and a black water magnetic suspension bottle. This eliminates the need for staff to hold the AC magnetic yoke flaw detector and other equipment for detection, saving time and effort compared with existing technologies.

[0012] 2. In summary, by setting up a testing platform, upright plate, base, first limiting cavity, testing component, limiting plate, limiting block, side cavity, second limiting cavity, and electric push rod, the base can limit testing components of different lengths, the second limiting cavity can limit the electric push rod, and the upright plate can support the electric push rod and testing device.

[0013] 3. In summary, by setting up a display screen, inspection components, an AC magnetic yoke flaw detector, an electric push rod, connectors, a fixing plate, a contrast enhancer bottle, a black water magnetic suspension bottle, a camera, a fixing frame, a rubber collar, an electric nozzle, a connecting block, a drive motor, a fixing box, and a rotating rod, the movement of the AC magnetic yoke flaw detector, the contrast enhancer bottle, and the black water magnetic suspension bottle can be achieved by moving the movable end of the electric push rod. The coordinated operation of the AC magnetic yoke flaw detector, the contrast enhancer bottle, and the black water magnetic suspension bottle is used to inspect the weld seams of the inspection components, and the images are transmitted to the display screen for easy viewing by staff.

[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0015] In the attached diagram: Figure 1 This is a perspective view of the present utility model; Figure 2 This is a perspective view of the base 13 of this utility model; Figure 3 This is a three-dimensional view of the top wall of the testing platform 10 of this utility model; Figure 4 This is a perspective view of the upright plate 11 of this utility model; Figure 5 This is a perspective view of one side of the detection device of this utility model; Figure 6 This is a perspective view of the other side of the detection device of this utility model.

[0016] In the diagram: 10. Testing platform; 11. Vertical plate; 12. Display screen; 13. Base; 14. First limiting cavity; 15. Testing component; 16. AC magnetic yoke flaw detector; 17. Limiting plate; 18. Limiting block; 19. Side cavity; 20. Second limiting cavity; 21. Electric push rod; 22. Connecting component; 23. Fixing sleeve; 24. Contrast enhancer bottle; 25. Black water magnetic suspension bottle; 26. Camera; 27. Fixing frame; 28. Rubber collar; 29. ​​Electric nozzle; 31. Connecting block; 32. Drive motor; 33. Fixing box; 34. Rotating rod. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0018] like Figure 1 As shown, a magnetic particle inspection and positioning device for pressure pipeline welds includes: The limiting device includes a detection table 10, two bases 13 are provided on the top wall of the detection table 10, and the top walls of the two bases 13 are both arc-shaped. Two electric push rods 21 are also provided on the right side of the top wall of the detection table 10, and a detection element 15 is also provided on the top wall of the detection table 10. The detection device includes two fixed sleeves 23. An AC magnetic yoke flaw detector 16 is fixedly sleeved inside the cavity of the fixed sleeve 23. A fixed frame 27 is fixedly installed on both the left and right sides of the fixed sleeve 23. A rubber collar 28 is provided inside the cavity of the fixed frame 27. A black water magnetic suspension bottle 25 and a contrast enhancer bottle 24 are fixedly installed in the cavities of the two rubber collars 28, respectively.

[0019] It is worth noting that the AC magnetic yoke flaw detector 16 belongs to the category of magnetic particle flaw detectors. This device includes AC, DC, and AC / DC dual-use models, equipped with rechargeable batteries to support DC power supply, and is suitable for outdoor environments without power supply and for high-pressure containers, bridges, pipelines, and other similar scenarios.

[0020] Contrast enhancer bottle 24: Contrast enhancers are a class of auxiliary materials used to improve the contrast between two or more substances or structures. They highlight the difference between the target object and the background through physical or chemical action, so as to make observation, detection or imaging clearer.

[0021] Blackwater magnetic suspension bottle 25: Blackwater magnetic suspension is a detection medium specially designed for magnetic particle inspection. By uniformly dispersing magnetic particles in a liquid carrier, the magnetic powder is adsorbed by the leakage magnetic field to form visible magnetic traces, thereby revealing defects such as cracks and pores on or near the surface of ferromagnetic materials.

[0022] Electric spray head 29: An electric spray head is a device that achieves precise liquid spraying through electric power, widely used in agriculture, industry, medical fields, etc. Its core feature is that spraying parameters can be controlled by a motor or solenoid valve, making it more efficient, stable, and easier to automate compared to traditional manual spray heads. The AC magnetic yoke flaw detector 16, contrast enhancer bottle 24, black water magnetic suspension bottle 25, and electric spray head 29 are all existing technologies and will not be described in detail here. The display screen 12, AC magnetic yoke flaw detector 16, electric push rod 21, camera 26, electric spray head 29, and drive motor 31 are all electrically connected to the power supply and switch; the display screen 12 and camera 26 are electrically connected.

[0023] In practical use, the limiting device can limit the detection piece 15 through the two bases 13, and limit and position the two fixed sleeves 23 through the two electric push rods 21, thereby limiting the AC magnetic yoke flaw detector 16. The detection device can detect the weld of the detection piece 15 through the AC magnetic yoke flaw detector 16, the contrast enhancer bottle 24 and the black water magnetic suspension bottle 25.

[0024] In summary, by setting up a limiting device and a detection device, the limiting device can limit the detection part 15 and the detection device, and the detection device can detect the detection part 15 through the AC magnetic yoke flaw detector 16, the contrast enhancer bottle 24 and the black water magnetic suspension bottle 25. This eliminates the need for staff to hold the AC magnetic yoke flaw detector 16 and other equipment for detection, which can save time and effort for staff compared with existing technologies.

[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a first limiting cavity 14 is provided on the top wall of the detection platform 10, and a side cavity 19 is provided on both the front and rear side walls of the first limiting cavity 14. A limiting plate 17 is fixedly installed on the bottom wall of the base 13.

[0026] The limiting plate 17 is movably installed inside the first limiting cavity 14. A limiting block 18 is fixedly installed on both the front and rear side walls of the limiting plate 17, and the two limiting blocks 18 are respectively fixedly installed in the corresponding side cavities 19.

[0027] A vertical plate 11 is fixedly installed on the right side of the top wall of the testing platform 10. A display screen 12 is fixedly installed on the front side wall of the vertical plate 11. Two second limiting cavities 20 are opened on the side wall of the vertical plate 11, and two electric push rods 21 are respectively fixedly installed in the cavities of the two second limiting cavities 20.

[0028] In practical use, the staff moves the base 13 according to the different lengths of the test piece 15, limits the limiting plate 17 through the first limiting cavity 14, limits the limiting block 18 through the side cavity 19, and thus limits the base 13, so that the base 13 can move horizontally on the top wall of the test table 10. Then the test piece 15 is placed on the base 13 to limit the test piece 15. The upright plate 11 can limit the electric push rod 21 through the second limiting cavity 20.

[0029] In summary, by setting up the detection platform 10, the upright plate 11, the base 13, the first limiting cavity 14, the detection component 15, the limiting plate 17, the limiting block 18, the side cavity 19, the second limiting cavity 20, and the electric push rod 21, the base 13 can limit the detection component 15 of different lengths, the second limiting cavity 20 can limit the electric push rod 21, and the upright plate 11 can support the electric push rod 21 and the detection device.

[0030] like Figure 4 , Figure 5 and Figure 6As shown, a connector 22 is fixedly installed on the movable end of each of the two electric push rods 21. The connector 22 is U-shaped, and the inner side walls of the connector 22 are fixedly connected to the front and rear side walls of the fixed sleeve plate 23 respectively. A camera 26 is fixedly installed on one side wall of each of the two fixed sleeve plates 23.

[0031] A connecting block 31 is fixedly installed on both the front and rear side walls of the rubber collar 28. A rotating rod 34 is fixedly installed on the side wall of the two connecting blocks 31 that are far apart from each other. The rotating rod 34 passes through the fixed frame 27 and is movably connected to the through point of the fixed frame 27.

[0032] A fixed box 33 is fixedly installed on one side wall of the fixed frame 27. A drive motor 32 is fixedly installed inside the cavity of the fixed box 33. The output end of the drive motor 32 is fixedly connected to the corresponding rotating rod 34. The black water magnetic suspension bottle 25 and the contrast enhancer bottle 24 are both movably sleeved in the cavity of the rubber collar 28. An electric nozzle 29 is fixedly installed at the discharge port of the black water magnetic suspension bottle 25 and the contrast enhancer bottle 24.

[0033] In practical use, the movement of the movable end of the electric push rod 21 drives the connecting piece 22 to move, which in turn drives the fixed sleeve 23 to move. The movement of the fixed sleeve 23 then drives the fixed frame 27 to move. The movement of the fixed sleeve 23 and the fixed frame 27, in turn, drives the AC magnetic yoke flaw detector 16, the contrast enhancer bottle 24, and the black water magnetic suspension bottle 25 to move. The camera 26 observes the weld seam of the inspection piece 15. The fixed box 33 can limit the movement of the drive motor 32. When the output end of the drive motor 32 rotates, it drives the rotating rod 34 to rotate, which in turn drives the connecting block 31 to rotate. The rotation of connecting block 31 can drive the rubber collar 28 to rotate, which in turn drives the contrast enhancer bottle 24 and the black water magnetic suspension bottle 25 to rotate. The electric nozzle 29 sprays the material in the cavity of the contrast enhancer bottle 24 and the black water magnetic suspension bottle 25 onto the weld of the test piece 15. After the material in the cavity of the contrast enhancer bottle 24 is sprayed, the AC magnetic yoke flaw detector 16 is moved to the weld of the test piece 15 and the material in the cavity of the black water magnetic suspension bottle 25 is sprayed again. The AC magnetic yoke flaw detector 16 is used to reveal the gap at the weld, and then the image is observed through the camera 26 and transmitted to the display screen 12 for the staff to view.

[0034] In summary, by setting up a display screen 12, a test piece 15, an AC magnetic yoke flaw detector 16, an electric push rod 21, a connector 22, a fixing sleeve 23, a contrast enhancer bottle 24, a black water magnetic suspension bottle 25, a camera 26, a fixing frame 27, a rubber collar 28, an electric nozzle 29, a connecting block 31, a drive motor 32, a fixing box 33, and a rotating rod 34, the movement of the movable end of the electric push rod 21 can move the AC magnetic yoke flaw detector 16, the contrast enhancer bottle 24, and the black water magnetic suspension bottle 25. Through the coordinated operation of the AC magnetic yoke flaw detector 16, the contrast enhancer bottle 24, and the black water magnetic suspension bottle 25, the weld seam of the test piece 15 can be inspected, and the image can be transmitted to the display screen 12 for easy viewing by the staff.

[0035] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A magnetic particle inspection and positioning device for pressure pipeline welds, characterized in that, include: The limiting device includes a detection table (10), two bases (13) are provided on the top wall of the detection table (10), the top walls of the two bases (13) are arc-shaped, two electric push rods (21) are also provided on the right side of the top wall of the detection table (10), and a detection piece (15) is also provided on the top wall of the detection table (10). The detection device includes two fixed sleeves (23). An AC magnetic yoke flaw detector (16) is fixedly sleeved inside the cavity of the fixed sleeve (23). A fixed frame (27) is fixedly installed on both the left and right sides of the fixed sleeve (23). A rubber collar (28) is provided inside the cavity of the fixed frame (27). A black water magnetic suspension bottle (25) and a contrast enhancer bottle (24) are fixedly installed in the cavities of the two rubber collars (28).

2. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 1, characterized in that, A first limiting cavity (14) is provided on the top wall of the testing platform (10), and a side cavity (19) is provided on both the front and rear side walls of the first limiting cavity (14). A limiting plate (17) is fixedly installed on the bottom wall of the base (13).

3. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 2, characterized in that, The limiting plate (17) is movably installed in the cavity of the first limiting cavity (14). A limiting block (18) is fixedly installed on both the front and rear side walls of the limiting plate (17). The two limiting blocks (18) are respectively fixedly installed in the corresponding side cavities (19).

4. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 3, characterized in that, A vertical plate (11) is fixedly installed on the right side of the top wall of the testing platform (10). A display screen (12) is fixedly installed on the front side wall of the vertical plate (11). Two second limiting cavities (20) are opened on the side wall of the vertical plate (11). Two electric push rods (21) are fixedly installed in the cavities of the two second limiting cavities (20).

5. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 4, characterized in that, Each of the two electric push rods (21) has a connector (22) fixedly installed at its movable end. The connector (22) is U-shaped. The inner side walls of the connector (22) are fixedly connected to the front and rear side walls of the fixed sleeve plate (23). A camera (26) is fixedly installed on one side wall of each of the two fixed sleeve plates (23).

6. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 5, characterized in that, A connecting block (31) is fixedly installed on both the front and rear side walls of the rubber collar (28). A rotating rod (34) is fixedly installed on the side wall of the two connecting blocks (31) that are far apart from each other. The rotating rod (34) passes through the fixed frame (27) and is movably connected to the fixed frame (27) at the point where it passes through.

7. The magnetic particle inspection and positioning device for pressure pipeline welds according to claim 6, characterized in that, A fixed box (33) is fixedly installed on one side wall of the fixed frame (27). A drive motor (32) is fixedly installed inside the cavity of the fixed box (33). The output end of the drive motor (32) is fixedly connected to the corresponding rotating rod (34). The black water magnetic suspension bottle (25) and the contrast enhancer bottle (24) are both movably sleeved in the cavity of the rubber collar (28). An electric nozzle (29) is fixedly installed at the discharge port of the black water magnetic suspension bottle (25) and the contrast enhancer bottle (24).

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