Constant temperature immersion pendulum metal pendulum washing machine
Patent Information
- Application Number
- CN202522071027.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]现有的恒温浸摆金属摆洗机在使用时,需要人工放置测试金属片,实验所需的恒温水浴也无法和摆洗机做到很好的衔接,实验要求浸泡时间也需要手动计,难免存在测试的准确性,还需手动开启金属摆洗机的摆洗开关,整个实验需要占用实验员大量时间,仪器目前的控制方式只能通过仪表显示和控制,还需要人工依次设定操作和手动记录数据,这样实验难免失真,遗漏和人为的操作失误,由于实验的数据无法做到追溯,后期对实验数据无法做到查找,实验的准确性和完整性难以保证,而且每次操作的间隔时间无法做到统一
1、本实用新型通过设置匀速摆动组件,由伺服电机带动驱动杆旋转,驱动杆一端的从动杆随之进行摆动并推动滑块沿限位滑槽内部循环滑动,进而使得活动杆可进行摆动并带动测试片进行洗涤,提高设备驱动的便利性,保证控制精度,节约人力资源,保证测试效率。
Smart Images

Figure CN224788694U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of laboratory instrument technology, specifically relating to a constant temperature immersion metal washing machine. Background Technology
[0002] The constant temperature immersion metal washing machine is used in the technical field of testing the cleaning power of metal cleaning agents, kitchen oil stain detergents, wood floor cleaners, and the determination and measurement of oil stains on metal materials and parts. It can also be used to evaluate and determine the cleaning power of detergents formulated with other surfactants and additives.
[0003] Existing constant-temperature immersion metal washing machines require manual placement of the test metal sheet, and the constant-temperature water bath required for the experiment cannot be well integrated with the washing machine. The required immersion time also needs to be manually measured, which inevitably affects the accuracy of the test. The washing switch of the metal washing machine also needs to be manually turned on. The entire experiment requires a lot of time from the experimenter. The current control method of the instrument can only be achieved through instrument display and control, and manual setting of operations and manual recording of data are still required. As a result, the experiment is prone to distortion, omissions, and human error. Since the experimental data cannot be traced, it is impossible to find the experimental data later, and the accuracy and completeness of the experiment cannot be guaranteed. Moreover, the interval between each operation cannot be standardized. Utility Model Content
[0004] To address the problems mentioned in the background section, this invention provides a constant-temperature immersion metal washing machine, which features high experimental efficiency and convenient operation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a constant temperature immersion metal washing machine, comprising a machine housing, a fixed cover installed inside the upper end of the machine housing, a plurality of multi-hole cup holders inserted inside the fixed cover, a water tank fixed in the middle of the machine housing, a heating rod body installed inside the water tank, a heating rod thermostat electrically connected to the bottom end of the heating rod body, a temperature transmitter electrically connected to one end of the heating rod thermostat, an LCD screen controller installed in the middle of the surface of the machine housing, a temperature sensor installed on one side of the LCD screen controller, a uniform swing component installed on the side of the machine housing away from the LCD screen controller, a height adjustment component installed at the upper end of the uniform swing component, and a plurality of test piece clips installed at the bottom end of the height adjustment component.
[0006] Preferably, the temperature sensor and the temperature transmitter are electrically connected, and the LCD screen controller is electrically connected to the temperature sensor and is powered externally through a power supply port.
[0007] Preferably, a support block is fixed to the bottom of the inner side of the equipment casing corresponding to the water tank, a chiller is also provided at the bottom of the water tank, and a placement rack is fixed to the inner wall surface of the equipment casing corresponding to the fixing cover.
[0008] Preferably, the uniform swing assembly includes a support frame, with a support frame fixed to one side surface of the equipment housing. A limiting groove is formed inside the support frame, and a slider is movably connected inside the limiting groove. A fixed shaft is installed inside the slider, and a driven rod is movably connected to one end surface of the fixed shaft. A drive rod is movably connected to one end of the driven rod, and a servo motor is fixed to the surface of the equipment housing corresponding to the drive rod.
[0009] Preferably, the output end of the servo motor is movably connected to the drive rod.
[0010] Preferably, the height adjustment component includes a movable seat, which is fixed to the upper end of the slider. A stepper motor is fixed in the middle of the upper end of the movable seat. A lead screw is connected to the output end of the stepper motor. A movable block is movably connected to the surface of the lead screw. Support rods are symmetrically fixed on both sides of the movable block. Movable rods are installed on the surface of the support rods. Two sets of guide rods are fixed on both sides of the upper end of the movable seat corresponding to the movable block.
[0011] Preferably, positioning bolts are movably connected to both sides of the movable rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting a uniform swing component, uses a servo motor to drive the drive rod to rotate, and the driven rod at one end of the drive rod swings accordingly and pushes the slider to slide in a circular motion along the limit groove. This allows the movable rod to swing and drive the test piece to be washed, improving the convenience of equipment driving, ensuring control accuracy, saving manpower, and ensuring testing efficiency.
[0013] 2. By setting a height adjustment component, the installation position of the movable rod can be adjusted according to the equipment specifications to ensure that the test piece clamp and the beaker are precisely aligned, thereby improving the applicability of the equipment, ensuring the test piece washing effect, and conveniently adjusting the height of the movable rod to improve adjustment efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a rear view of the structure of this utility model; Figure 3 This is a cross-sectional view of the structure of this utility model; Figure 4 This is a schematic diagram of the uniform swing component of this utility model.
[0015] In the diagram: 1. Equipment housing; 2. LCD screen controller; 3. Temperature sensor; 4. Fixed cover; 5. Multi-hole cup holder; 6. Test piece holder; 7. Height adjustment assembly; 71. Positioning bolt; 72. Support rod; 73. Movable rod; 74. Movable block; 75. Guide rod; 76. Movable seat; 77. Stepper motor; 78. Lead screw; 8. Uniform speed swing assembly; 81. Support frame; 82. Slider; 83. Fixed shaft; 84. Driven rod; 85. Drive rod; 86. Servo motor; 87. Limiting groove; 9. Heating rod thermostat; 10. Temperature transmitter; 11. Heating rod body; 12. Water tank. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example 1 Please see Figure 1-4 The present invention provides the following technical solution: a constant temperature immersion metal washing machine, comprising a machine housing 1, a fixed cover 4 installed inside the upper end of the machine housing 1, a plurality of perforated cup holders 5 inserted inside the fixed cover 4, a water tank 12 fixed in the middle inside the machine housing 1, a heating rod body 11 arranged inside the water tank 12, a heating rod constant temperature controller 9 electrically connected to the bottom end of the heating rod body 11, a temperature transmitter 10 electrically connected to one end of the heating rod constant temperature controller 9, an LCD screen controller 2 installed in the middle of the surface of the machine housing 1, a temperature sensor 3 arranged on one side of the LCD screen controller 2, a uniform speed swing component 8 arranged on the surface of the machine housing 1 away from the LCD screen controller 2, a height adjustment component 7 arranged at the upper end of the uniform speed swing component 8, and a plurality of test piece clips 6 installed at the bottom end of the height adjustment component 7.
[0018] Specifically, temperature sensor 3 and temperature transmitter 10 are electrically connected, and LCD screen controller 2 is electrically connected to temperature sensor 3 and external power is provided through power supply port.
[0019] By adopting the above technical solutions, the stability of the equipment power supply is ensured and the quality of work is improved.
[0020] Specifically, a support block is fixed to the bottom of the equipment casing 1 corresponding to the water tank 12, and a chiller is also installed at the bottom of the water tank 12. A placement rack is fixed to the inner wall surface of the equipment casing 1 corresponding to the fixed cover 4.
[0021] By adopting the above technical solution, it is convenient to disassemble and assemble the water tank 12 and the fixed cover 4, thereby improving the ease of equipment cleaning.
[0022] Specifically, the uniform swing component 8 includes a support frame 81. The support frame 81 is fixed to one side surface of the equipment housing 1. A limit groove 87 is opened inside the support frame 81. A slider 82 is movably connected inside the limit groove 87. A fixed shaft 83 is installed inside the slider 82. A driven rod 84 is movably connected to one end surface of the fixed shaft 83. A drive rod 85 is movably connected to one end of the driven rod 84. A servo motor 86 is fixed to the surface of the equipment housing 1 corresponding to the drive rod 85.
[0023] By adopting the above technical solution, the servo motor 86 is turned on by the LCD screen controller 2. The servo motor 86 drives the drive rod 85 to rotate. The driven rod 84 at one end of the drive rod 85 swings and pushes the slider 82 to slide in a cycle along the limit groove 87, thereby allowing the movable rod 73 to swing and drive the test piece to be washed.
[0024] Specifically, the output end of the servo motor 86 is movably connected to the drive rod 85.
[0025] By adopting the above technical solution, it is ensured that the drive rod 85 can stably drive the driven rod 84 to move, thereby improving the stability of the swing operation.
[0026] In this embodiment, the servo motor 86 is turned on by the LCD screen controller 2. The servo motor 86 drives the drive rod 85 to rotate. The driven rod 84 at one end of the drive rod 85 swings and pushes the slider 82 to slide in a circular motion along the limiting groove 87, thereby allowing the movable rod 73 to swing and drive the test piece to be washed.
[0027] Example 2 The difference between this embodiment and embodiment 1 is that, specifically, the height adjustment component 7 includes a movable seat 76, which is fixed to the upper end of the slider 82. A stepper motor 77 is fixed in the middle of the upper end of the movable seat 76. A lead screw 78 is connected to the output end of the stepper motor 77. A movable block 74 is movably connected to the surface of the lead screw 78. Support rods 72 are symmetrically fixed on both sides of the movable block 74. Movable rods 73 are installed on the surface of the support rods 72. Two sets of guide rods 75 are fixed on both sides of the upper end of the movable seat 76 corresponding to the movable block 74.
[0028] By adopting the above technical solution, when performing the washing test on metal, first inject 10-20L of pure water into the water tank 12, then fix the fixing cover 4, and place the prepared detergent solution beaker into the porous cup holder 5. Install the movable rod 73 onto the surface of the support rod 72, and fix it to the surface of the support rod 72 with the positioning bolt 71 to ensure that the test piece clip 6 corresponds to the mouth of the beaker and ensure the accuracy of the test piece installation.
[0029] Specifically, positioning bolts 71 are movably connected to both sides of the movable rod 73.
[0030] By adopting the above technical solution, it is convenient to fix the movable rod 73 after the position is adjusted, and to prevent it from moving.
[0031] In this embodiment, when performing a washing test on metal, first inject 10-20L of pure water into the water tank 12, then fix the fixing cover 4, and place the prepared detergent solution beaker into the porous cup holder 5. Install the movable rod 73 onto the surface of the support rod 72, and fix it to the surface of the support rod 72 with the positioning bolt 71 to ensure that the test piece clip 6 corresponds to the mouth of the beaker and to ensure the accuracy of the test piece installation.
[0032] In this utility model, the LCD screen controller 2 is a previously disclosed technology, and the selected model is WS-L028.
[0033] In this utility model, the temperature sensor 3 is a publicly available technology, and the selected model is MCP9700T-E / LT.
[0034] In this utility model, the heating rod thermostat 9 is a publicly available technology, and the selected model is YEE-50w.
[0035] The temperature transmitter 10 in this utility model is a publicly available technology, and the selected model is JRTH424.
[0036] The working principle and usage process of this utility model are as follows: When using this utility model to perform a metal washing test, first inject 10-20L of pure water into the water tank 12, then fix the fixing cover 4, and place the prepared detergent solution beaker into the porous cup holder 5. Install the movable rod 73 onto the surface of the support rod 72 and fix it to the surface of the support rod 72 with the positioning bolt 71, ensuring that the test piece clamp 6 corresponds to the mouth of the beaker. Then, clamp the test piece with the test piece clamp 6. Power on the equipment by external power supply, and set the experimental working temperature of the heating rod body 11 through the LCD screen controller 2, temperature sensor 3, heating rod thermostat 9, temperature transmitter 10 and refrigerator. The temperature is controlled at 5℃-80℃ with an error of ±0.5℃. Then, the stepper motor 77 is controlled by the LCD screen controller 2. The stepper motor 77 drives the lead screw 78 to rotate and causes the movable block 74 to move down along the guide rod 75, ensuring that the test piece is completely immersed in the test detergent. The test parameters are set by the timing device built into the LCD screen controller 2, with the soaking time set to 1-50 minutes and the timing accuracy to 1ms. The servo motor 86 is turned on by the LCD screen controller 2. The servo motor 86 drives the drive rod 85 to rotate. The driven rod 84 at one end of the drive rod 85 swings and pushes the slider 82 to slide in a circular motion along the limit groove 87, thereby allowing the movable rod 73 to swing and drive the test piece to be washed.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A constant temperature immersion metal washing machine, comprising a machine housing (1), characterized in that: The upper end of the equipment housing (1) is fitted with a fixed cover (4), and several multi-hole cup holders (5) are inserted into the fixed cover (4). A water tank (12) is fixed in the middle of the equipment housing (1). A heating rod body (11) is installed inside the water tank (12). A heating rod thermostat (9) is electrically connected to the bottom end of the heating rod body (11). A temperature transmitter (10) is electrically connected to one end of the heating rod thermostat (9). A liquid crystal screen controller (2) is installed in the middle of the surface of the equipment housing (1). A temperature sensor (3) is installed on one side of the liquid crystal screen controller (2). A uniform swing component (8) is installed on the side of the equipment housing (1) away from the liquid crystal screen controller (2). A height adjustment component (7) is installed at the upper end of the uniform swing component (8). Several test piece clips (6) are installed at the bottom end of the height adjustment component (7).
2. The constant temperature immersion metal washing machine according to claim 1, characterized in that: The temperature sensor (3) and the temperature transmitter (10) are electrically connected, and the LCD screen controller (2) is electrically connected to the temperature sensor (3) and is powered externally through the power supply port.
3. The constant temperature immersion metal washing machine according to claim 1, characterized in that: The bottom of the equipment housing (1) is fixed with a support block corresponding to the water tank (12). The bottom of the water tank (12) is also equipped with a refrigeration unit. The inner wall surface of the equipment housing (1) is fixed with a placement rack corresponding to the fixing cover (4).
4. The constant temperature immersion metal washing machine according to claim 1, characterized in that: The uniform swing assembly (8) includes a support frame (81). The support frame (81) is fixed on one side surface of the equipment housing (1). A limit groove (87) is opened inside the support frame (81). A slider (82) is movably connected inside the limit groove (87). A fixed shaft (83) is installed inside the slider (82). A driven rod (84) is movably connected to one end surface of the fixed shaft (83). A drive rod (85) is movably connected to one end of the driven rod (84). A servo motor (86) is fixed on the surface of the equipment housing (1) corresponding to the drive rod (85).
5. A constant temperature immersion metal washing machine according to claim 4, characterized in that: The output end of the servo motor (86) is movably connected to the drive rod (85).
6. A constant temperature immersion metal washing machine according to claim 4, characterized in that: The height adjustment component (7) includes a movable seat (76), which is fixed to the upper end of the slider (82). A stepper motor (77) is fixed in the middle of the upper end of the movable seat (76). A lead screw (78) is connected to the output end of the stepper motor (77). A movable block (74) is movably connected to the surface of the lead screw (78). Support rods (72) are symmetrically fixed on both sides of the movable block (74). Movable rods (73) are installed on the surface of the support rods (72). Two sets of guide rods (75) are fixed on both sides of the upper end of the movable seat (76) corresponding to the movable block (74).
7. A constant temperature immersion metal washing machine according to claim 6, characterized in that: Positioning bolts (71) are movably connected to both sides of the movable rod (73).