A fully automatic concrete setting time tester

Abstract

The application discloses a kind of full-automatic concrete setting time tester, including bottom plate, the top rear side of the bottom plate is fixedly connected with detection mechanism, the detection mechanism is used to test concrete setting time, the top front side of the bottom plate is fixedly connected with protection mechanism, the protection mechanism is used to protect when concrete mixing test, the detection mechanism includes support shaft, the bottom of the support shaft is fixed in the top rear side of bottom plate, the bottom of the support shaft is equipped with controller, the middle part of the support shaft is rotatably connected with connecting assembly, the inner wall front side of the connecting assembly is slidably connected with detection needle.In the utility model, the top rear side of the bottom plate is fixed with the support shaft, and the outer wall middle part of the support shaft is rotatably connected with the rotating shaft, so that the detection needle slidably connected with the inner wall of the limiting sleeve can measure the concrete, meet the automatic measurement, and the concrete can be fully mixed to meet the measurement requirement.

Description

Technical Field

[0001] This invention relates to the field of concrete setting time measuring instruments, and in particular to a fully automatic concrete setting time measuring instrument. Background Technology Concrete setting time is a key indicator for evaluating the workability and structural strength development of concrete. Its determination is mainly based on the penetration resistance method, which measures the resistance of concrete mixtures at different ages to a standard penetration needle to determine the initial and final setting times. In the field of construction engineering, accurate determination of setting time is crucial for determining the timing of concrete pouring, formwork removal, and curing procedures, directly affecting project progress and structural safety. With the development of modern buildings towards high-rise and large-span structures, the strength level of concrete is constantly increasing and the composition is becoming more complex. Traditional manual measurement methods can no longer meet the requirements of high-precision and high-efficiency testing, and fully automatic concrete setting time testers have emerged to meet this need.

[0002] A search revealed Chinese Patent Publication No. CN221007591U, which discloses a fully automatic cement mortar and concrete setting time tester. This tester includes a sample stage, a frame, a probe displacement system, a probe switching system, a sample stabilizing device, a horizontal adjustment device, a probe cleaning device, and a constant temperature circulating water device. The probe displacement system allows the probe to move arbitrarily horizontally and vertically. The probe switching system allows for rotatable switching between vertically moving and rotating probes. Through the probe displacement system and the probe switching system, the setting time of cement mortar and concrete samples placed on any sample stabilizing device can be automatically measured. The instrument is automatically cleaned after each measurement, and this process is repeated. In addition, the leveling device can accommodate the horizontal placement of the measuring instrument in complex terrain, and the constant temperature circulating water device can provide a constant measurement temperature, making the measurement results more accurate. However, the above process requires the use of an external mixer to pre-mix the concrete, and then the mixture is manually transferred to the mold of the measuring instrument. During this process, the consistency of the mixture is prone to change due to thixotropic effect between the time the mixing is completed and the time it is poured into the mold, resulting in local thickening and reduced leveling properties. At the same time, the difference in impact force when manually pouring the mixture can lead to uneven distribution of aggregate, causing an imbalance in the paste-aggregate ratio in different areas of the mold. Summary of the Invention

[0003] To achieve the above objectives, the present invention adopts the following technical solution: a fully automatic concrete setting time tester, comprising a base plate, wherein a detection mechanism is fixedly connected to the top rear side of the base plate, the detection mechanism being used to test the concrete setting time, and a protective mechanism is fixedly connected to the top front side of the base plate, the protective mechanism being used to protect the concrete mixing test. The detection mechanism includes a support shaft, the bottom of which is fixed to the rear side of the top surface of the base plate. A controller is installed at the bottom of the support shaft. A connecting component is rotatably connected to the middle of the support shaft. A detection needle is slidably connected to the front side of the inner wall of the front connecting component. An adjustment mechanism is fixedly connected to the top of the front connecting component. A stirring component is fixedly connected to the top of the rear connecting component.

[0004] Through the above technical solution: the main function of the testing mechanism is to test the setting time of concrete to ensure accurate control of the concrete state during construction. At the same time, a protective mechanism is also reliably fixed to the top front side of the base plate. The main function of this protective mechanism is to provide effective protection during the concrete mixing test, prevent possible accidents during the test, and ensure the safety of operators and equipment. The testing mechanism includes a key support shaft, the bottom of which is firmly fixed to the rear side of the top surface of the base plate to ensure the stability and reliability of the entire testing mechanism. On the inner wall of the front side of the connecting component, a detection needle is installed by sliding connection. This detection needle is used to directly contact the concrete to detect its setting state in real time.

[0005] As a further description of the above technical solution: The protective mechanism includes a vibrating plate, the bottom of which is fixed to the front of the top of the base plate. A measuring bucket is installed on the top of the vibrating plate. Support components are fixedly connected to the left and right sides of the top of the vibrating plate. Protective components are threadedly connected to the inner wall of the support components.

[0006] The above technical solution involves a protective mechanism comprising multiple components. The core component of this mechanism is a vibrating plate, which is firmly fixed to the front of the top of the base plate, ensuring the stability of the entire structure. A measuring bucket is installed on the top of the vibrating plate. In addition, support components are fixedly connected to the left and right sides of the top of the vibrating plate. These support components not only enhance the structural strength of the entire protective mechanism but also provide an additional protective layer.

[0007] As a further description of the above technical solution: The connecting assembly includes a rotating shaft, the inner wall of which is rotatably connected to the middle of the outer wall of the support shaft. Connecting plates are fixedly connected to both the front and rear sides of the rotating shaft, and a limit sleeve is fixedly connected to the inner wall of the front connecting plate.

[0008] The above technical solution involves a connecting assembly comprised of multiple parts, with the core component being a rotating shaft. This rotating shaft enables flexible rotation, and this connection method not only ensures the stability and reliability of the rotating shaft on the support shaft but also guarantees smooth rotation in practical applications. Connecting plates are securely fixed to both the front and rear sides of the rotating shaft. These connecting plates not only provide support and fixation but also offer additional structural stability to the entire connecting assembly. Specifically, a limiting sleeve is further fixedly connected to the inner wall of the connecting plate located on the front side.

[0009] As a further description of the above technical solution: The adjustment mechanism includes a fixed column, the bottom of which is fixed to the top of the connecting assembly. A sliding plate is slidably connected to the inner wall of the fixed column, and a locking shaft is slidably connected to the rear side of the inner wall of the sliding plate.

[0010] The above technical solution involves a fixed column as the core of the adjustment mechanism. The bottom of the fixed column is firmly fixed to the top of the connecting component through a robust connection, ensuring the stability of the overall structure.

[0011] As a further description of the above technical solution: The stirring assembly includes a motor, the bottom of which is fixed to the top of the rear sliding plate. The output end of the motor is fixedly connected to a drive shaft, and the bottom of the outer wall of the drive shaft is fixedly connected to a stirring blade.

[0012] The above technical solution involves a stirring assembly that includes a motor. The bottom of the motor is securely mounted on the top of the sliding plate located at the rear by a fixing device, ensuring that the motor remains stable during operation.

[0013] As a further description of the above technical solution: The support assembly includes support columns, the bottoms of which are fixed to the top left and right sides of the vibrating plate, and a limit sleeve is fixedly connected to the top of the inner wall of the support column.

[0014] The above technical solution involves a support assembly consisting of multiple support structures, primarily support columns. The bottoms of these support columns are securely fixed to the top left and right sides of the vibrating platform, ensuring the stability and reliability of the entire support assembly.

[0015] As a further description of the above technical solution: The protective assembly includes a threaded shaft, the outer wall of which is threaded onto the inner wall of the limiting sleeve two, and a semi-circular clamp is rotatably connected to each adjacent side of the two threaded shafts.

[0016] Through the above technical solution: the protective component is composed of a threaded shaft, which can be tightly fitted with the inner wall of the limiting sleeve two, and the threaded shaft can rotate within the limiting sleeve two, thereby achieving a specific function.

[0017] As a further description of the above technical solution: The measuring barrel has handles fixedly connected to the front and rear sides near the top of its outer wall, and a feed pipe is fixedly connected to the front and rear sides of the top of its outer wall.

[0018] Through the above technical solution: the outer wall of the measuring bucket is securely connected to handles on both the front and back sides near the top, so that the operator can easily apply force when it is necessary to move or tilt the measuring bucket.

[0019] In summary, this utility model has the following beneficial effects: 1. In this utility model, a support shaft is fixed to the top rear side of the base plate, and a rotating shaft is rotatably connected to the middle of the outer wall of the support shaft. By rotating the rotating shaft, the fixed column fixed to the top of the connecting plate on the rear side can be adjusted to engage the locking shaft, thereby driving the motor fixed to the top of it to slide downward. This allows the motor to drive the stirring blades at the bottom of the outer wall of the transmission shaft to stir and mix the concrete inside the vibrating platform, thus avoiding affecting the measurement data. At the same time, by rotating the rotating shaft, the detection needle sliding on the inner wall of the limiting sleeve can measure the concrete. This satisfies the requirements of automated measurement while ensuring thorough mixing of the concrete.

[0020] 2. In this utility model, in order to quickly remove air bubbles inside the measuring barrel and avoid affecting the test results, and to prevent the measuring barrel from shaking violently during stirring, support columns are fixed on the top left and right sides of the vibration plate. At the same time, the threaded shaft threaded to the inner wall of the limiting sleeve can move left and right while rotating and limiting the inner wall of the limiting sleeve. This allows the semi-circular clamp connected to the outer wall of the threaded shaft to clamp and position the measuring barrel, preventing excessive shaking during stirring and ensuring measurement accuracy. Attached Figure Description

[0021] Figure 1 This is a three-dimensional view of the front side of the base plate of a fully automatic concrete setting time tester.

[0022] Figure 2 This is a structural diagram of the vibrating plate of a fully automatic concrete setting time tester.

[0023] Figure 3 This is a partial structural diagram of the rotating shaft of a fully automatic concrete setting time tester.

[0024] Figure 4This is a diagram illustrating the fixed column structure of a fully automatic concrete setting time tester.

[0025] Figure 5 This is a schematic diagram of the measuring bucket structure of a fully automatic concrete setting time tester.

[0026] Explanation of reference numerals in the attached figures: 1. Base plate; 2. Detection mechanism; 201. Support shaft; 202. Controller; 203. Connecting assembly; 2031. Rotating shaft; 2032. Connecting plate; 2033. Limiting sleeve one; 204. Adjustment mechanism; 2041. Fixed column; 2042. Sliding plate; 2043. Engaging shaft; 205. Detection needle; 206. Stirring assembly; 2061. Motor; 2062. Drive shaft; 2063. Stirring blade; 3. Protective mechanism; 301. Vibrating plate; 302. Measuring barrel; 303. Support assembly; 3031. Support column; 3032. Limiting sleeve two; 304. Protective assembly; 3041. Threaded shaft; 3042. Semi-circular clamping plate; 4. Handle; 5. Feed pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see the appendix Figure 2 - Appendix Figure 4 An embodiment of this utility model is provided: a fully automatic concrete setting time tester, including a base plate 1, a detection mechanism 2 fixedly connected to the top rear side of the base plate 1, the detection mechanism 2 being used to test the concrete setting time, and a protective mechanism 3 fixedly connected to the top front side of the base plate 1, the protective mechanism 3 being used to protect the concrete mixing test. The detection mechanism 2 includes a support shaft 201. The bottom of the support shaft 201 is fixed to the rear side of the top surface of the base plate 1. A controller 202 is installed at the bottom of the support shaft 201. A connecting component 203 is rotatably connected to the middle of the support shaft 201. A high-performance controller 202 is installed at the bottom of the support shaft 201. The controller 202 is responsible for controlling and adjusting the entire detection process. The middle of the support shaft 201 is connected to a connecting component 203 by a rotatable connection, so that the connecting component 203 can rotate flexibly on the support shaft 201. A detection needle 205 is slidably connected to the front side of the inner wall of the front connecting component 203. An adjustment mechanism 204 is fixedly connected to the top of the front connecting component 203. A stirring component 206 is fixedly connected to the top of the rear connecting component 203. Specifically, a dedicated testing mechanism 2 is fixedly connected to the top rear side of the base plate 1. The main function of this testing mechanism 2 is to test the setting time of the concrete to ensure accurate control of the concrete state during construction. At the same time, a protective mechanism 3 is also reliably fixedly connected to the top front side of the base plate 1. The main function of this protective mechanism 3 is to provide effective protection during the concrete mixing test, prevent possible accidents during the test, and ensure the safety of operators and equipment. The testing mechanism 2 includes a key support shaft 201, the bottom of which is firmly fixed to the top rear side of the base plate 1 to ensure the stability and reliability of the entire testing mechanism. A testing needle 205 is installed on the front inner wall of the connecting component 203 through a sliding connection. This testing needle 205 is used to directly contact the concrete to detect its setting state in real time. To ensure that the position and angle of the testing needle 205 can be adjusted as needed, an adjustment mechanism 204 is fixedly connected to the top front side of the connecting component 203. This adjustment mechanism 204 can easily and precisely adjust the testing needle 205.

[0029] Please see the appendix Figure 3 - Appendix Figure 5 The protective mechanism 3 includes a vibrating plate 301. The bottom of the vibrating plate 301 is fixed to the front of the top of the base plate 1. A measuring bucket 302 is installed on the top of the vibrating plate 301. Support components 303 are fixedly connected to the left and right sides of the top of the vibrating plate 301. A protective component 304 is threadedly connected to the inner wall of the support component 303. Specifically, the protective mechanism 3 comprises multiple components. The core of the protective mechanism 3 is the vibration plate 301, which is firmly fixed to the front of the top of the base plate 1 to ensure the stability of the entire structure. A measuring bucket 302 is installed on the top of the vibration plate 301. In addition, support components 303 are fixedly connected to the left and right sides of the top of the vibration plate 301. These support components 303 not only enhance the structural strength of the entire protective mechanism 3, but also provide an additional protective layer.

[0030] Please see the appendix Figure 1 - Appendix Figure 3The connecting assembly 203 includes a rotating shaft 2031, the inner wall of which is rotatably connected to the middle of the outer wall of the support shaft 201. Connecting plates 2032 are fixedly connected to both the front and rear sides of the rotating shaft 2031. A limit sleeve 2033 is fixedly connected to the inner wall of the front connecting plate 2032. The adjusting mechanism 204 includes a fixing column 2041, the bottom of which is fixed to the top of the connecting assembly 203. A sliding plate 2042 is slidably connected to the inner wall of the fixing column 2041, and a locking shaft is slidably connected to the rear side of the inner wall of the sliding plate 2042. 2043, the stirring assembly 206 includes a motor 2061, the bottom of which is fixed to the top of the rear sliding plate 2042. The output end of the motor 2061 is fixedly connected to a drive shaft 2062. The stirring assembly 206 includes a motor 2061, the bottom part of which is firmly fixed to the top of the rear sliding plate 2042 to ensure its stable installation. The output end of the motor 2061 is fixedly connected to a drive shaft 2062, and the bottom of the outer wall of the drive shaft 2062 is fixedly connected to a stirring blade 2063. Specifically, the connecting component 203 includes a rotating shaft 2031. The inner wall of the rotating shaft 2031 is mounted on the middle of the outer wall of the support shaft 201 by a rotatable connection to ensure its flexible rotation. Connecting plates 2032 are firmly fixedly connected to both the front and rear sides of the rotating shaft 2031. A limiting sleeve 2033 is fixedly connected to the inner wall of the connecting plate 2032 on the front side. The adjusting mechanism 204 is mainly composed of a fixed column 2041. The bottom part of the fixed column 2041 is firmly fixed to the top of the connecting component 203 to ensure its stability. A sliding plate 2042 is slidably connected to the inner wall of the fixed column 2041. The rear part of the inner wall of the sliding plate 2042 is connected to a locking shaft 2043 by a slidable connection to realize the adjustment function.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 The support assembly 303 includes support columns 3031. The bottoms of multiple support columns 3031 are fixed to the top left and right sides of the vibration plate 301. The inner wall of the support column 3031 is fixedly connected to the top of the limiting sleeve 3032. The protective assembly 304 includes a threaded shaft 3041. The outer wall of the threaded shaft 3041 is threaded on the inner wall of the limiting sleeve 3032. A semi-circular clamp 3042 is rotatably connected to each adjacent side of the two threaded shafts 3041. A semi-circular clamp 3042 is installed on one side of each of the two adjacent threaded shafts 3041 by a rotatable connection to enhance the stability and protective effect of the structure. A handle 4 is fixedly connected to the front and rear sides of the outer wall of the measuring barrel 302 near the top. A feed pipe 5 is fixedly connected to the front and rear sides of the top of the outer wall of the measuring barrel 302. Specifically, the support assembly 303 includes several support columns 3031. The bottoms of these support columns 3031 are securely fixed to the top left and right sides of the vibrating plate 301 to ensure its stability. A limiting sleeve 3032 is securely fixed to the top of the inner wall of each support column 3031. The protective assembly 304 is mainly composed of a threaded shaft 3041. The outer wall of the threaded shaft 3041 is threaded, which can tightly fit with the inner thread of the limiting sleeve 3032 to achieve precise positioning and adjustment. The outer wall of the measuring barrel 302 is fixedly connected to handles 4 on the front and rear sides near the top, which facilitates the operator to carry and move the measuring barrel 302. In addition, the front and rear sides of the top of the outer wall of the measuring barrel 302 are also fixedly connected to feed pipes 5 to guide the material smoothly into the interior of the measuring barrel 302, ensuring the accuracy and efficiency of the measurement process.

[0032] Working principle: A support shaft 201 is fixed to the top rear side of the base plate 1. At the same time, a rotating shaft 2031 is rotatably connected to the middle of the outer wall of the support shaft 201. By rotating the rotating shaft 2031, the fixing column 2041 fixed to the top of the connecting plate 2032 on the rear side can be adjusted by the engagement position of the engaging shaft 2043, which drives the motor 2061 fixed to the top to slide downward. Thus, when the motor 2061 is driven, it can drive the stirring blade 2063 at the bottom of the outer wall of the transmission shaft 2062 to stir and mix the concrete inside the vibrating plate 301, thereby avoiding affecting the measurement data. At the same time, by rotating the rotating shaft 2031, the detection needle 205 sliding on the inner wall of the limiting sleeve 2033 can measure the concrete. This satisfies the requirements of automated measurement and can fully mix the concrete to meet the measurement needs. To quickly remove air bubbles inside the measuring barrel 302 and avoid affecting the test results, and to prevent the measuring barrel 302 from shaking violently during stirring, support columns 3031 are fixed on the top left and right sides of the vibration plate 301. At the same time, the threaded shaft 3041, which is threaded to the inner wall of the limiting sleeve 3032, can move left and right while being limited to rotation on the inner wall of the limiting sleeve 3032. This allows the semi-circular clamp 3042, which is rotatably connected to the outer wall of the threaded shaft 3041, to clamp and position the measuring barrel 302, preventing excessive shaking during stirring and ensuring measurement accuracy.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic concrete setting time tester, comprising a base plate (1), characterized in that: A testing mechanism (2) is fixedly connected to the top rear side of the base plate (1). The testing mechanism (2) is used to test the concrete setting time. A protective mechanism (3) is fixedly connected to the top front side of the base plate (1). The protective mechanism (3) is used to protect the concrete during the mixing test. The detection mechanism (2) includes a support shaft (201), the bottom of which is fixed to the rear side of the top surface of the base plate (1). A controller (202) is installed at the bottom of the support shaft (201). A connecting component (203) is rotatably connected to the middle of the support shaft (201). A detection needle (205) is slidably connected to the front side of the inner wall of the front connecting component (203). An adjustment mechanism (204) is fixedly connected to the top of the front connecting component (203). A stirring component (206) is fixedly connected to the top of the rear connecting component (203).

2. The fully automatic concrete setting time tester according to claim 1, characterized in that: The protective mechanism (3) includes a vibration plate (301), the bottom of which is fixed to the front of the top of the base plate (1), a measuring bucket (302) is installed on the top of the vibration plate (301), and a support component (303) is fixedly connected to the left and right sides of the top of the vibration plate (301). A protective component (304) is threadedly connected to the inner wall of the support component (303).

3. The fully automatic concrete setting time tester according to claim 1, characterized in that: The connecting assembly (203) includes a rotating shaft (2031), the inner wall of which is rotatably connected to the middle of the outer wall of the support shaft (201), and connecting plates (2032) are fixedly connected to both the front and rear sides of the rotating shaft (2031), with a limiting sleeve (2033) fixedly connected to the inner wall of the front connecting plate (2032).

4. The fully automatic concrete setting time tester according to claim 1, characterized in that: The adjustment mechanism (204) includes a fixed column (2041), the bottom of which is fixed to the top of the connecting assembly (203). A sliding plate (2042) is slidably connected to the inner wall of the fixed column (2041), and a locking shaft (2043) is slidably connected to the rear side of the inner wall of the sliding plate (2042).

5. The fully automatic concrete setting time tester according to claim 4, characterized in that: The stirring assembly (206) includes a motor (2061), the bottom of which is fixed to the top of the rear sliding plate (2042), and the output end of the motor (2061) is fixedly connected to a drive shaft (2062). The bottom of the outer wall of the drive shaft (2062) is fixedly connected to a stirring blade (2063).

6. The fully automatic concrete setting time tester according to claim 2, characterized in that: The support assembly (303) includes support columns (3031), the bottoms of multiple support columns (3031) are fixed to the top left and right sides of the vibration plate (301), and the top of the inner wall of the support column (3031) is fixedly connected to the limit sleeve (3032).

7. The fully automatic concrete setting time tester according to claim 6, characterized in that: The protective component (304) includes a threaded shaft (3041), the outer wall of which is threaded on the inner wall of the limiting sleeve (3032), and a semi-circular clamp (3042) is rotatably connected to each adjacent side of the two threaded shafts (3041).

8. The fully automatic concrete setting time tester according to claim 2, characterized in that: The outer wall of the measuring barrel (302) is fixedly connected to handles (4) near the top front and back sides, and the outer wall of the measuring barrel (302) is fixedly connected to feed pipes (5) near the top front and back sides.

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