A portable soft magnetic ring sample detection sample stage

Abstract

The utility model discloses a portable soft magnetic ring sample detection sample stage, include: detection box, the top of detection box is detachably connected with the top cover, is set up four groups of wire inlet hole on the top cover, chemical paint removal mechanism, chemical paint removal mechanism includes solution circulation subassembly and four groups of solution tank, four groups of solution tank all are connected with solution circulation subassembly, adjustable opening degree cleaning mechanism, adjustable opening degree cleaning mechanism is provided with four groups, adjustable opening degree cleaning mechanism includes the expansion clamp, two groups of conductive elastic sheet and cleaning sponge, and top fixed connecting piece, and connecting piece is fixed in the bottom surface of top cover, two groups of conductive elastic sheet are oppositely arranged, and cleaning sponge is vertically fixed at the bottom of conductive elastic sheet through insulating fixed plate, and connecting piece stretches out detection box and is connected with the electrode of power supply. The utility model integrates paint removal, cleaning, conductive fixed function in one, need not step by step operation or replacement equipment: liquid storage pipe realizes paint layer softening, and cleaning cotton synchronously cleans residual paint slag, and the processing flow is greatly shortened, and the operation efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of soft magnetic detection technology, and in particular to a convenient soft magnetic ring sample testing sample stage. Background Technology

[0002] In fields such as electronics, power, and communication equipment, soft magnetic rings, due to their excellent magnetic permeability, have become a key component of core components such as transformers and inductors. The accurate detection of their performance parameters, such as permeability and loss values, directly affects the operating efficiency and reliability of downstream equipment. These coils are typically wound with enameled wire, and the insulating varnish layer on the surface of the enameled wire is an important design feature to ensure detection stability. It effectively isolates the current conduction between coil turns, preventing short circuits and ensuring the uniformity of the excitation magnetic field and the purity of the induced signal. However, after the coil is wound, the four ends of the enameled wire (the two ends of the magnetizing coil and the two ends of the induction coil) need to be connected to the electrodes of the testing instrument. At this point, the insulating varnish layer becomes an "obstacle" to the electrical connection: if the insulating varnish at the wire ends is not removed, an insulating layer will form between the wire ends and the electrodes, hindering current input and signal output, making the detection circuit unable to conduct. Therefore, removing the varnish from the wire ends is an essential step before testing.

[0003] Currently, the most common method for removing enamel coating in the industry is manual scraping with a blade: the operator needs to hold a small, specialized enamel scraper or utility knife to treat the exposed parts of the wire ends. Since the diameter of commonly used enameled wires is mostly between 0.1-0.5mm, the wire is thin and has weak shear resistance, so the force applied during operation must be precisely controlled. Too much force will cut the enameled wire directly, while insufficient force will not completely remove the insulating enamel, leaving fine enamel residue. At the same time, the scraping area must be strictly controlled, removing only the small section of enamel layer used for wiring at the wire ends. If the enamel layer of the coil body is accidentally scraped, it will cause a short circuit between turns, rendering the coil unusable.

[0004] Based on the above-mentioned technical problems, this utility model provides a convenient soft magnetic ring sample testing stage. Utility Model Content

[0005] The purpose of this invention is to provide a convenient soft magnetic ring sample testing stage to solve the problems existing in the prior art.

[0006] To achieve the above objectives, this utility model provides the following solution: This utility model provides a convenient soft magnetic ring sample testing sample stage, comprising:

[0007] The test box has a detachable top cover, which has four sets of wire inlet holes arranged in a rectangular structure. The enameled wire extends into the test box through the wire inlet holes.

[0008] A chemical paint removal mechanism is located at the bottom of the detection box. The chemical paint removal mechanism includes a solution circulation component and four sets of solution tanks. The four sets of solution tanks are fixed at the bottom of the detection box, and each of the four sets of solution tanks corresponds to one of the four sets of inlet holes. All four sets of solution tanks are connected to the solution circulation component.

[0009] An adjustable opening cleaning mechanism is provided, comprising four sets of adjustable opening cleaning mechanisms, each set corresponding to one of the four sets of inlet holes. Each adjustable opening cleaning mechanism includes an expansion clamp, two sets of conductive springs, and a cleaning sponge, with a connecting piece fixed at the top. The connecting piece is fixed to the bottom surface of the top cover. The two sets of conductive springs are arranged opposite to each other, and the cleaning sponge is vertically fixed to the bottom of the conductive springs by an insulating fixing plate.

[0010] The connecting piece extends out of the detection box and is connected to the electrodes of the power supply.

[0011] According to the convenient soft magnetic ring sample testing sample stage provided by this utility model, the circulation assembly includes a circulation pipe, a circulation pump and a filter. The four sets of solution tanks are respectively connected to each other through the circulation pipe. The circulation pump is connected to one of the sets of circulation pipes through a main pipe. The filter is installed on the main pipe. The circulation pump is connected to the solution tank.

[0012] According to the convenient soft magnetic ring sample testing sample stage provided by this utility model, the expansion clamp includes a clamp head and a clamp body. The clamp head is fixed to the bottom of the clamp body and is located inside the testing box. The clamp body is slidably connected in the wiring hole. The clamp head has a mushroom-shaped structure and is located between two sets of conductive spring sheets. A through hole is opened at the center of the clamp body. The through hole passes through the clamp head, and the enameled wire passes through the through hole and extends into the testing box.

[0013] According to the convenient soft magnetic ring sample testing sample stage provided by this utility model, the conductive spring has a C-shaped structure, and two sets of the conductive spring are arranged opposite to each other.

[0014] According to the convenient soft magnetic ring sample testing sample stage provided by this utility model, both the conductive spring and the connecting piece are copper sheets.

[0015] According to the convenient soft magnetic ring sample testing stage provided by this utility model, the top cover is fixed to the top of the testing box by a snap fastener.

[0016] The present invention discloses the following technical effects:

[0017] The top cover of this utility model adopts a detachable design, which facilitates the insertion of enameled wires, sample removal, and internal maintenance of the device; the one-to-one correspondence between the four sets of wire inlets and the solution tank eliminates the need for additional positioning adjustments, simplifying the sample clamping process and making it particularly suitable for rapid on-site testing or batch operations in the laboratory.

[0018] This invention employs a dual treatment scheme of "chemical paint removal + physical cleaning": the solution circulation component ensures uniform paint removal without dead corners, avoiding local paint film residue from affecting conductivity; the cleaning sponge, combined with the adjustable expansion clamp, can closely fit enameled wires of different diameters, thoroughly removing residual solution and debris, providing a clean contact surface for electrical testing, and improving the accuracy of test data.

[0019] The two sets of opposing conductive springs in this invention can form a stable contact pressure, avoiding signal fluctuations caused by poor contact during the detection process; the connecting piece extends out of the detection box to connect to the power source, which is convenient for connecting to an external power source and avoids safety hazards caused by the solution contacting the electrode; the adjustable opening design of the expansion clamp can be adapted to various specifications of enameled wires without the need to replace special clamps, thus reducing detection costs.

[0020] This utility model solution circulation component can realize the recovery and reuse of paint removal solution, reduce solution waste and waste liquid discharge, and meet environmental protection requirements; the overall structure of the device is compact, requires no complicated external auxiliary equipment, has low energy consumption, and is suitable for long-term high-frequency use. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a cross-sectional view of the main view of the portable soft magnetic ring sample testing sample stage of this utility model.

[0023] Figure 2 This is a top view of the convenient soft magnetic ring sample testing sample stage of the present invention;

[0024] Figure 3 This is a schematic diagram of the chemical paint removal mechanism of the present invention.

[0025] The components include: 1. Detection box; 2. Top cover; 3. Inlet hole; 4. Solution tank; 5. Conductive spring; 6. Cleaning sponge; 7. Circulation tube; 8. Clamp; 9. Clamp body. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0028] Reference Figures 1-3 This utility model provides a convenient soft magnetic ring sample testing sample stage, comprising:

[0029] The test box 1 has a detachable top cover 2. The top cover 2 has four sets of wire inlet holes 3 arranged in a rectangular structure. The enameled wire extends into the test box 1 through the wire inlet holes 3.

[0030] The chemical paint removal mechanism is located at the bottom of the test box 1. The chemical paint removal mechanism includes a solution circulation component and four sets of solution tanks 4. The four sets of solution tanks 4 are fixed at the bottom of the test box 1, and the four sets of solution tanks 4 are respectively set to correspond one-to-one with the four sets of inlet holes 3. All four sets of solution tanks 4 are connected to the solution circulation component.

[0031] The adjustable opening cleaning mechanism is provided in four sets, which are respectively arranged with four sets of inlet holes 3. The adjustable opening cleaning mechanism includes an expansion clamp, two sets of conductive springs 5 ​​and a cleaning sponge 6, and a connecting piece is fixed at the top. The connecting piece is fixed to the bottom surface of the top cover 2. The two sets of conductive springs 5 ​​are arranged opposite to each other. The cleaning sponge 6 is vertically fixed to the bottom of the conductive springs 5 ​​by an insulating fixing plate.

[0032] The connecting piece extends out of the detection box 1 and connects to the electrodes of the power supply. The entire assembly is made of non-magnetic materials to avoid magnetic field interference from the outset.

[0033] In operation, the top cover 2 is first installed on the top of the detection box 1 via a detachable structure. The positions of the four rectangular inlet holes 3 are confirmed to be precise and correspond one-to-one with the four solution tanks 4 at the bottom of the detection box 1. The enameled wire to be tested is then passed through the four inlet holes 3, allowing the end of the wire to naturally extend into the detection box 1 and accurately fall into the corresponding solution tank 4, completing the initial positioning of the sample. The solution circulation component in the chemical paint removal mechanism is then activated. This component drives the paint removal solution to continuously circulate within the four solution tanks 4, ensuring uniform concentration of the paint removal solution in each tank 4 and accelerating the dissolution of the enamel film at the end of the wire through flow. After the end of the wire is immersed in the circulating solution for a certain period, the insulating enamel film on the surface is completely removed, providing pretreatment for subsequent conductivity testing. Four sets of adjustable-opening cleaning mechanisms operate synchronously: the opening is adjusted by the expansion clamps to match the diameter of the enameled wire to be tested. Simultaneously, the cleaning sponge 6, vertically fixed by the insulating fixing plate, tightly adheres to the surface of the enameled wire, physically wiping the wire after varnish removal to remove residual solution and varnish film debris, ensuring a clean wire surface. During this process, two sets of opposing conductive springs 5 ​​maintain stable contact with the enameled wire, and the connecting piece on the bottom of the top cover 2 extends beyond the test box 1, reliably connecting to the power electrode, thus constructing the conductive circuit required for testing. After completing the above preparations, the testing process can be started. The conductive springs 5 ​​stably transmit the power signal to the enameled wire, realizing the electrical performance testing of the soft magnetic ring sample. After the test, the top cover 2 is removed to take out the enameled wire sample. The solution circulation component stops working and the varnish removal solution is recovered, completing the entire process of a single test.

[0034] The scheme is further optimized. The circulation components include circulation pipes 7, circulation pumps and filters. The four sets of solution tanks 4 are connected to each other through circulation pipes 7. The circulation pump is connected to one of the sets of circulation pipes 7 through the main pipeline. The filter is installed on the main pipeline. The circulation pump is connected to the solution tank.

[0035] The design is further optimized. The expansion clamp includes a clamp head 8 and a clamp body 9. The clamp head 8 is fixed to the bottom of the clamp body 9 and is located inside the detection box 1. The clamp body 9 is slidably connected to the wiring hole. The clamp head 8 has a mushroom-shaped structure and is located between two sets of conductive springs 5. A through hole is opened at the center of the clamp body 9. The through hole passes through the clamp head 8 and the enameled wire passes through the through hole and extends into the detection box 1.

[0036] The expansion clamp consists of a mushroom-shaped clamp head and a clamp body that slides into the wire inlet hole. The enameled wire passes through the through holes in the clamp body and the clamp head and falls precisely into the corresponding solution tank. By sliding the clamp body up and down along the wire inlet hole, the clamp head can be moved. When sliding upward, the clamp head squeezes the conductive springs on both sides to expand it outward to fit the thicker enameled wire. When sliding downward, the clamp head moves away from the springs, and the springs elastically contract to fit the thinner enameled wire. At the same time, the clamp head helps to fix the position of the springs, ensuring stable contact pressure between the springs and the enameled wire, and realizing precise positioning and fitting of enameled wires of various specifications.

[0037] The design was further optimized so that the conductive spring 5 has a C-shaped structure and two sets of conductive springs 5 ​​are arranged opposite each other.

[0038] The design was further optimized so that both the conductive spring 5 and the connecting piece are made of copper.

[0039] The design was further optimized so that the top cover 2 is fixed to the top of the detection box 1 by a snap fastener.

[0040] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A portable soft magnetic ring sample testing sample stage, characterized in that, include: The test box (1) has a top cover (2) detachably connected to its top. The top cover (2) has four sets of wire inlet holes (3) arranged in a rectangular structure. The enameled wire extends into the test box (1) through the wire inlet holes (3). A chemical paint removal mechanism is provided at the bottom of the detection box (1). The chemical paint removal mechanism includes a solution circulation component and four sets of solution tanks (4). The four sets of solution tanks (4) are fixed at the bottom of the detection box (1) respectively, and the four sets of solution tanks (4) are respectively arranged in correspondence with the four sets of inlet holes (3). The four sets of solution tanks (4) are all connected to the solution circulation component. An adjustable opening cleaning mechanism is provided in four sets, and the four sets of adjustable opening cleaning mechanisms are respectively arranged corresponding to the four sets of inlet holes (3). The adjustable opening cleaning mechanism includes an expansion clamp, two sets of conductive spring sheets (5) and a cleaning sponge (6), and a connecting piece is fixed at the top. The connecting piece is fixed to the bottom surface of the top cover (2). The two sets of conductive spring sheets (5) are arranged opposite to each other. The cleaning sponge (6) is vertically fixed to the bottom of the conductive spring sheets (5) by an insulating fixing plate. The connecting piece extends out of the detection box (1) and is connected to the electrodes of the power supply.

2. The portable soft magnetic ring sample testing sample stage according to claim 1, characterized in that, The circulation assembly includes a circulation pipe (7), a circulation pump, and a filter. The four sets of solution tanks (4) are connected to each other through the circulation pipe (7). The circulation pump is connected to one of the sets of circulation pipes (7) through a main pipe. The filter is installed on the main pipe. The circulation pump is connected to the solution tank.

3. The portable soft magnetic ring sample testing sample stage according to claim 1, characterized in that, The expansion clamp includes a clamp head (8) and a clamp body (9). The clamp head (8) is fixed to the bottom of the clamp body (9). The clamp head (8) is located inside the detection box (1). The clamp body (9) is slidably connected inside the wire inlet hole (3). The clamp head (8) has a mushroom-shaped structure and is located between the two sets of conductive spring sheets (5). A through hole is provided at the center of the clamp body (9). The through hole passes through the clamp head (8), and the enameled wire passes through the through hole and extends into the detection box (1).

4. The portable soft magnetic ring sample testing sample stage according to claim 1, characterized in that, The conductive spring (5) has a C-shaped structure, and the two sets of conductive springs (5) are arranged opposite to each other.

5. The portable soft magnetic ring sample testing sample stage according to claim 1, characterized in that, Both the conductive spring (5) and the connecting piece are copper sheets.

6. The portable soft magnetic ring sample testing sample stage according to claim 1, characterized in that, The top cover (2) is fixed to the top of the detection box (1) by a snap fastener.

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